Servend S Series Instructions for use

Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
Leader in Ice & Beverage Dispensers
S, SV, SVi, NGF, &
quickdraw™
Beverage/Ice Dispensers
Part Number 020003996 4/12

We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice.
Safety Notices
As you work on Manitowoc equipment, be sure to pay
close attention to the safety notices in this manual.
Disregarding the notices may lead to serious injury and/
or damage to the equipment.
Throughout this manual, you will see the following types
of safety notices:
Procedural Notices
As you work on Manitowoc equipment, be sure to read
the procedural notices in this manual. These notices
supply helpful information which may assist you as you
work.
Throughout this manual, you will see the following types
of procedural notices:
NOTE: Text set off as a Note provides you with simple,
but useful, extra information about the procedure you
are performing.
Read These Before Proceeding:
NOTE: SAVE THESE INSTRUCTIONS.
!Warning
Text in a Warning box alerts you to a potential
personal injury situation. Be sure to read the
Warning statement before proceeding, and work
carefully.
!Caution
Text in a Caution box alerts you to a situation in
which you could damage the equipment. Be sure to
read the Caution statement before proceeding, and
work carefully.
Important
Text in an Important box provides you with
information that may help you perform a procedure
more efficiently. Disregarding this information will not
cause damage or injury, but it may slow you down as
you work.
!Caution
Proper installation, care and maintenance are
essential for maximum performance and trouble-free
operation of your Manitowoc equipment. Read and
understand this manual. It contains valuable care
and maintenance information. If you encounter
problems not covered by this manual, do not
proceed, contact Manitowoc Foodservice Group.
We will be happy to provide assistance.
Important
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
warranty.
!Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.

Part Number 020003996 4/12 i
Table of Contents
Section 1
General Information
Read This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Read a Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Baffle for Manitowoc®Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Manual Fill Lid for Dispensers with an Ice Machine . . . . . . . . . . . . . . . . . . 1-2
Ice Flow Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Footprints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Location Requirements for Top Mounted Ice Machine Installations . . . . . . . . 2-3
Pre-installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Installing Baffle for Ice Machine Installations . . . . . . . . . . . . . . . . . . . . . . . 2-5
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Minimum Circuit Amperage Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Pump Deck Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Water Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Recommended Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Diagram & Flex Manifold Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
CO2Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Routing Internal Carb Tank Purge Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Drains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Table of Contents (continued)
ii Part Number 020003996 4/12
Step by Step Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Specifications Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
quickdraw Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Setting Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
ADA Key Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Starting Your Beverage System & Dispenser . . . . . . . . . . . . . . . . . . . . . . . 2-18
Section 3
Operation
General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Component Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Ice Recommended for Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Ice Storage and Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Beverage Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Rocking Chute Ice Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Carbonation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Syrup Delivery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Back Room Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Racking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
B-I-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Auto Bag Selectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figal System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Figal Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Agitation Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operation Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Rocking Chute Ice Delivery Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . 3-7
quickdraw Ice Portion Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
SENSOR BEAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Brix Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Table of Contents (continued)
Part Number 020003996 4/12 iii
Section 4
Maintenance
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Monthly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cleaning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Disassembly for Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Disassemble the Rocking Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
quickdraw Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Non-front Serviceable Gear Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Front Serviceable Gear Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Beverage System Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Figal Beverage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Shipping, Storage and Relocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Section 5
Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Drink Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Pump Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
quickdraw Mechanism Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
quickdraw Ice Portion Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Table of Contents (continued)
iv Part Number 020003996 4/12

Part Number 020003996 4/12 1-1
Section 1
General Information
Read This Manual
Manitowoc Beverage Equipment (MBE) developed this
manual as a reference guide for the owner/operator and
installer of this equipment. Please read this manual
before installation or operation of the machine. A
qualified service technician mustperform installation and
start-up of this equipment, consult Section 5 within this
manual for service assistance.
If you cannot correct the service problem, call your MBE
Service Agent or Distributor. Always have your model
and serial number available when you call.
Your Service Agent ____________________________
Service Agent Telephone Number_________________
Your Local MBE Distributor ______________________
Distributor Telephone Number____________________
Model Number _______________________________
Serial Number ________________________________
Installation Date ______________________________
Unit Inspection
Thoroughly inspect the unit upon delivery. Immediately
report any damagethat occurred during transportation to
the delivery carrier. Request a written inspection report
from a claims inspector to document any necessary
claim.
Model Numbers
This manual covers the following models:
How to Read a Model Number
Accessories
BAFFLE FOR MANITOWOC®ICE MACHINES
When installing a Manitowoc Ice Machine on a
dispenser, a baffle kit is required for proper installation.
The baffle kit is designed to prevent ice from lying
against the front of the ice machine, and melting down
the front of the dispenser. There are two different baffle
kits available for “S” series ice machines, one kit is for
the 30" wide machine, and the other kit is for the 22"
wide machine. There is also a kit for “Q” series ice
machines.
Kits are available through your local distributor. List
prices may be subject to change without notification.
Please call your local parts distributor for current pricing
before ordering.
NOTE: For full information about ice machine
installation, including plumbing lines connections and
electrical requirements, see the ice machine installation
manual.
! Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
Beverage/Ice Dispensers
S-150, S-200, S-250, SV-150, SV-175, SV-200,
SV-250, SV-150i, SV-175i, SV-200i, SV-250i,
SV-250QD, NGF-250, NGF-250QD
S - Ice Dispenser
SV - Ice/Beverage
Dispenser i - intelli-carb
QD - quickdraw
Ice Capacity
Model Prefix Model Suffix
Model Base
SV–250–i

General Information Section 1
1-2 Part Number 020003996 4/12
MANUAL FILL LID FOR DISPENSERS WITH AN ICE
MACHINE
If you are top mounting your dispenser with an ice
machine, you will require a lid for the manual fill area at
the top, front of the dispenser.
If you ordered a dispenser and an ice machine at the
same time, the manual fill lid was included with the unit.
The manual fill lid can be ordered from your local
distributor.
ICE FLOW RESTRICTOR
An optional ice flow restrictor decreases the amount of
ice allowed to enter the ice chute by blocking a small
area at the entrance of the dispenser chute. This in turn
restricts the flow of ice that is dispensed into your cup.
Please refer to the instructions included in kit #5013822
for more information on how to install.
Ice Flow Restrictor
LEGS
Legs are optional equipment with most MBE dispensers.
Standard legs are 4" (10.2 cm) tall stainless steel legs. If
an ice machine is installed on top of the dispenser, legs
must not be installed. We do not recommend using legs
when an ice machine is mounted on the dispenser. The
combined weight of the dispenser, ice and ice machine
is more evenly distributed when the base area of the
dispenser is in contact with the counter top.
Serial Number Location
This number is required when requesting information
from your local distributor. The serial number is listed on
the SERIAL NUMBER DECAL affixed to the dispenser.
Serial Number Location
Warranty Information
Consult your local MBE Distributor for terms and
conditions of your warranty. Your warranty specifically
excludes all beverage valve brixing, general
adjustments, cleaning, accessories and related
servicing.
Your warranty card must be returned to MBE to activate
the warranty on this equipment. If a warranty card is not
returned, the warranty period can begin when the
equipment leaves the MBE factory.
No equipment may be returned to MBE without a written
Return Materials Authorization (RMA). Equipment
returned without an RMA will be refused at MBE’s dock
and returned to the sender at the sender’s expense.
Please contact your local MBE distributor for return
procedures.
Label

Part Number 020003996 4/12 2-1
Section 2
Installation Instructions
General
These instructions are provided to assist the qualified
installer. Contact your Manitowoc Beverage Equipment
Service Agent or call Manitowoc Beverage Equipment
for information regarding start-up services.
Dimensions
Important
Failure to follow these installation guidelines may
affect warranty coverage.
Model/Ice
Capacity ABCDEFGHI
S/SV-150 34.81"
(88.4 cm) 23.00" (58.4 cm) 9.94" (17.6 cm) 4.44" (11.3 cm) 22.63" (57.5 cm) 28.00" (71.1 cm) 31.13" (79.1 cm) 20.00" (50.8 cm) 20.44" (51.9 cm)
S/SV-175 34.81"
(88.4 cm) 25.00" (63.5 cm) 9.94" (17.6 cm) 4.44" (11.3 cm) 22.63" (57.5 cm) 28.00" (71.1 cm) 31.13" (79.1 cm) 20.00" (50.8 cm) 22.44" (57.0 cm)
S/SV-200 34.81"
(88.4 cm) 30.00" (76.2 cm) 9.94" (17.6 cm) 4.44" (11.3 cm) 22.63" (57.5 cm) 28.00" (71.1 cm) 31.13" (79.1 cm) 20.00" (50.8 cm) 27.44" (69.7 cm)
S/SV/NGF-250 39.81"
(101.1 cm) 30.00" (76.2 cm) 9.94" (17.6 cm) 4.44" (11.3 cm) 22.63" (57.5 cm) 28.00" (71.1 cm) 31.13" (79.1 cm) 20.00" (50.8 cm) 27.44" (69.7 cm)
S/SV/NGF-250QD 39.88"
(101.3 cm) 30.00" (76.2 cm) 9.94" (17.6 cm) 4.44" (11.3 cm) 22.63" (57.5 cm) 28.00" (71.1 cm) 31.13" (79.1 cm) 20.00" (50.8 cm) 27.44" (69.7 cm)
B
C
D
G
F
EI
H
A

Installation Instructions Section 2
2-2 Part Number 020003996 4/12
Footprints
* Includes NGF
C
A
D
B
Minimum Area
for Cutout
Maximum Area
for Cutout
NOTE: Footprint for S/SV-175 shown.
S & SV Maximum Minimum
ABCD
150 19.00"
(48.3 cm) 17.81" (45.2 cm) 8.00" (20.3 cm) 8.00" (20.3 cm)
175 21.00"
(53.3 cm) 17.81" (45.2 cm) 8.00" (20.3 cm) 8.00" (20.3 cm)
200 26.00"
(66.0 cm) 17.81" (45.2 cm) 8.00" (20.3 cm) 8.00" (20.3 cm)
250* 26.00"
(66.0 cm) 17.81" (45.2 cm) 8.00" (20.3 cm) 8.00" (20.3 cm)
250QD* 26.00"
(66.0 cm) 17.81" (45.2 cm) 8.00" (20.3 cm) 8.00" (20.3 cm)
!
Warning
Cutting the countertop may decrease its strength.
Counter must be braced to support the dispenser
countertop weight plus ice storage capacity and
weight of ice machine, if applicable.