SFC Energy EFOY 600 User manual

User Manual
EFOY 600 / EFOY 900 / EFOY 1200 / EFOY 1600 / EFOY 2200
ENGLISH

1. Table of Contents
2
1. Table of Contents
1. Table of Contents 2
2. Introduction 4
2.1 Foreword 4
2.2 Safety Information 5
2.3 Safety notice for methanol 7
2.4 Normal Operation 7
2.5 Declaration of Conformity 8
2.6 Seals of Approval 8
2.7 Warranty 9
2.8 Warranty extension 9
2.9 Disposal 10
3. Configuration 11
3.1 Standard Equipment 11
3.2 Overview 12
3.3 Remote Control 12
3.4 Specifications 13
4. Installation 15
4.1 Tools and Materials 15
4.2 Space Requirements 16
4.3 Securing the unit 17
4.4 Off-heat duct 18
4.5 Connecting the Exhaust Hose 19
4.6 Installing the fuel-cartridge holder 21
4.7 Electrical Connections 22
4.8 Connection via the Central Electrical Box (EBL) 23
4.9 Connection directly to the battery 24
4.10 Connecting the Remote Control 25
5. Operation 27
5.1 Connecting the Fuel Cartridge 27
5.2 Select Language 30
5.3 Display Information 31
5.4 Automatic Operation 32
5.5 Switching on the Fuel Cell 33
5.6 Switching Off the Fuel Cell 34
5.7 Battery protection 35
5.8 Automatic Antifreeze Feature 36

English
1. Table of Contents
3
5.9 Storage 37
6. Maintenance 39
6.1 Service 39
6.2 Cleaning 40
7. Troubleshooting 41
7.1 Safety 41
7.2 Problems and Solutions 42
7.3 Problems without Error Messages 44
7.4 Replacing Service Fluid 45
8. Appendix 47
8.1 Output characteristic 47

2. Introduction
4
2. Introduction
2.1 Foreword
Thank you for purchasing an EFOY product. We hope that
you will enjoy your new unit.
Please read these instructions first before using.
Should you have any questions about installation or
operation, please consult the EFOY hotline.
SFC Energy AG
Eugen-Sänger-Ring 7
D-85649 Brunnthal-Nord
Hotline: +49 89 / 673 5920
Freecall: 00800 / 732 762 78*
Fax: [phone]
[e-mail]
www.efoy.com
*The toll-free number is available in the following
countries: Germany, Belgium, Denmark, France, Great
Britain, Italy, the Netherlands, Norway, Austria, Sweden,
Switzerland and Spain.

English
2. Introduction
5
2.2 Safety Information
Read the instructions before operating and keep them
nearby. Be sure to follow all directions in the manual.
Do not open unit or fuel cartridges. Do not use force to
open cartridges and do not refill them. Any
modifications to the unit may affect safe operation,
will lead to a loss of license and will void the warranty
Use only original EFOY equipment.
Do not store unit and fuel cartridges at temperatures
above 45° C. Do not operate at temperatures above
40° C. Keep away from heat and direct sunlight.
Store the unit where there is no danger of freezing, or
use the automatic antifreeze feature.
Do not smoke when handling the unit or the fuel
cartridges.
Keep away from heat and open flame.
There is a danger of fire if methanol leaks out
following an accident, or if the unit or the fuel
cartridge has been damaged. Keep away from open
fire and make sure area is well ventilated. Small
amounts of methanol which may leak out will
evaporate without leaving any residue.
Keep unit and fuel cartridges (including empty or
partially filled cartridges) out of children’s reach.
Operate the unit only in accordance with instructions
and keep operating area well ventilated. Do not block
exhaust. Avoid inhaling exhaust fumes directly or for
prolonged periods of time.

2. Introduction
6
There is no risk of coming into contact with methanol
provided that you handle the unit and fuel cartridges in
accordance with instructions.
We are required by law to print the following notice.
Methanol is toxic if inhaled, ingested or if it comes into
contact with skin. Irreparable damage may occur if
inhaled, ingested or if it comes into contact with skin. In
the event of an accident or if nausea occurs, consult a
physician immediately. Be sure to bring the fuel
cartridge label or these instructions to the consultation.
System exhaust may contain harmful components. Avoid
inhaling exhaust directly or for prolonged periods of
time. Use the exhaust hose to conduct exhaust gases to
the exterior.
Improper use or improper connection to other electrical
devices may result in damage.
WARNING
In addition to these safety instructions, please observe
the passages in bold type. Otherwise, you may
endanger yourself and others.

English
2. Introduction
7
2.3 Safety notice for methanol
WARNING
You are given the methanol in the form of safe, tested
fuel cartridges that protect you from coming into
direct contact with the contents if used correctly. We
are required by law to print the following notice.
Methanol is easily flammable. Methanol is toxic if
inhaled, ingested or if it comes into contact with skin.
In the event of an accident or if nausea occurs, consult
a physician immediately. Be sure to bring the fuel
cartridge label or the methanol material safety data
sheet to the consultation.
Storage and transport of methanol may be subject to
statutory regulations.
More information is provided in the methanol safety
data sheet on our website www.efoy.com or by SFC
directly
2.4 Normal Operation
The EFOY 600, EFOY 900, EFOY 1200, EFOY 1600 and
EFOY 2200 are automatic charging devices for 12V lead
batteries.
The unit may be used only to charge lead batteries that
conform to the specifications in Chapter 3.4, page 13).
The specifications allow for solid-state operation (see
Chapter 3.4) on boats and on motor vehicles. Operate only
with original-equipment EFOY fuel cartridges.
The unit is not intended for emergency medical power
generation, or for powering life-sustaining or agricultural
devices.

2. Introduction
8
It is permissible to connect units in parallel to increase
the charging current.
The series connection of units to increase the voltage is
not permitted.
Do not operate unit if housing is damaged.
2.5 Declaration of Conformity
SFC Energy AG, Eugen-Saenger-Ring 7, 85649 Brunnthal-
Nord declares that the EFOY 600, EFOY 900, EFOY 1200,
EFOY 1600 and the EFOY 2200 conform to the European
Community’s 2004/108/EG guidelines for electro-
magnetic compatibility. The following norms apply:
DIN EN 61000-6-1, DIN EN 61000-6-3
2.6 Seals of Approval
These units have been tested in accordance with ECE
Regulation No. 10 for electro-magnetic compatibility.
Operation in motor vehicles is permitted.
Approval number: E24 10R-020234
These units have undergone voluntary testing by TÜV
SÜD for conformity with the basic requirements of IEC
62282-5 and have been awarded the seal of approval for
product safety.
E 24

English
2. Introduction
9
2.7 Warranty
The warranty period begins when the new unit is purchased.
Your proof of purchase (receipt, invoice, etc.) can be used as
a record of this date. Please keep these documents
carefully. Our warranty services are based on the SFC
warranty conditions which are valid at the time of purchase.
Service
For technical queries on EFOY fuel cells, our EFOY customer
service can be reached during office hours at the following
numbers:
Freecall (Germany): 00800 / 73 27 62 78*
From any other country, please dial:
+49 89 / 673 5920
SFC Energy AG
Eugen-Sänger-Ring 7
85649 Brunnthal-Nord
Germany
Fax.: +49 89 / 673 592 369
[e-mail]
www.efoy.com
*The freecall number is available from the following countries: Germany, Belgium,
Denmark, France, Great Britain, Italy, the Netherlands, Norway, Austria, Sweden,
Switzerland and Spain.
2.8 Warranty extension
The EFOY warranty certificate gives you maximum security
and reliable service. When you pay the one-off fee, you
receive the EFOY warranty certificate for a 5-year
manufacturer’s warranty. The EFOY warranty certificate is
available directly from SFC Energy AG, the manufacturer of
EFOY fuel cells.
Simply fill in the form at www.garantie.efoy.com/en or call
+49 89 / 673 5920 for further information.

2. Introduction
10
2.9 Disposal
Packaging
Packaging protects your unit during shipping. All
materials used are environmentally compatible and
recyclable.
We recommend saving the packaging for eventual
winter storage.
Should you nevertheless wish to dispose of the
packaging, please do so properly.
Your dealer or your local recycling center can provide
information about proper disposal.
WARNING
Danger of Suffocation!
Keep packaging away from children. Plastic wrapping
and cartons may cause suffocation.
Fuel Cartridges
Sort empty fuel cartridges with plastics. Dispose of
partly filled fuel cartridges in the same manner as
solvents or paint.
Old Units
Old units are still valuable! Proper disposal can yield
valuable raw materials while protecting the
environment.
The EFOY hotline:
Tel.: +49 89 / 673 5920 or 00800 / 732 762 78*
can advise you about returning old units.