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Sharp R-5H53 User manual

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R-5H53
SHARP SERVICE MANUAL
s9111 R5H53J::
MICROWAVE OVEN
MODEL
in interests of user-safety the oven shcutd be restored :G .;s ,~rrg,r;d’
condition and oniy manufacturer orlginal svare qarrs -nus; x ~sec:
-‘i-c _
TABLE OF CONTENTS Fage
APPEARANCE VIEW ........................................................................................................... . . INSIDE COVER
GENERAL IMPORTANT INFORMATION .................................................................................. .... ..._.......... I
CAUTION, MICROWAVE RADIATION,WARNING ,,.......,.,..,..,,....,......,,.....,...,...,.,,....................,..,.,....,...... 1
PRODUCT SPECIFICATIONS ..................... ................................................................................................... 2
OPERATION SEQUENCE .............................................................................................................................. .. 3
FUNCTION OF IMPORTANT COMPONENTS ...................................................................................... ..,.... 4
SERVICING .........................*.............................................................................................................................. 5
TEST PROCEDURE ...........................................................................
TOUCH CONTROL ASSEMBLY .....................................................
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDl
MICROWAVE MEASUREMENT ......................................................
WIRING DIAGRAM ..........................................................................
PICTORIAL DIAGRAM .....................................................................
............................................................... 6
............................................................ 16
RE ..................................................... 23
............................................................ 27
............................................................ 28
............................................................ 29
CONTROL PANEL CIRCUIT ......................................................................................................................... 30
PRINTED WIRING DIAGRAM ..................................................................................................................... 31
PARTS LIST .................................................................................................................................................... 32
PACKING AND ACCESSORIES ................................................................................................................... 38
SHARP CORPORATION
R-5H53
APPEARANCE VIEW
1. Ventilation openings
2. Oven lamp
3. Oven door with see through
window
4. Coupling
5. Roller Stay
6. Removable turntable
7. Hinges
8. Safety door latches
9. Door open button
10. Touch Control Panel
1 1. Digital readout
12. Waveguide cover
13. Access cover for oven
lamp replacement
Touch Control Panel
SENSOR INSTANT ACTION 1 f
I -SENSOR !&ANT ACTlOb -
PADS J
Touch once to cook or reheat
4 popular menu.
iRESh ‘VEGETABLES II REHEAT ’
BEVERAGE 1 -NUMBER PADS
k
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1
I
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-I
+-
C
r
t
SENSOR COOK PADS
Touch to select Fresh or
Frozen foods In Sensor modes. (
I
SENSOR COOK MENUS~-----l~
EASY DEFRQST PAD /i
Touch to defrost
entering weight.
MEMORY
Touch to enter one frequently
used cooking programme.
Touch to recall the memorized
programme. I
VARIABLE COOKING
CONTROL PADS
power setting.
If not touched, HIGH is auto-
matically selected.
STOP/CLEAR PAD -------l jL
Touch to erase during pro-
gramming.
Touch once to stop operation
of oven during cooking: touch
twice to cancel cooking pro-
gramme.
SENSCG C03K
’ Ross’ bee:
Z qoast lamb
cioast zh1cke.n
1 c
4 Lorned ;nea!
5 Desserts
0 Cake / Pudciric
7 Stewed iruc:
b Preserves iI I
9 Bacon
lC Porrlcge ii 6 1
11SOUP It
12 Casserole:
?3 Fish fillets j/ 7 i
1.4 Fice !I J
15 Pasta
16 Frozen o!nners
l? Pastrces js/
- MEMaRY I
*Place the roller stay on the
coupling in the oven and seat the
turntable on the roller stay.
I
i-
I
Touch to enter cooking times,
clock time, weight or quantrty
of food, or to select the Sensor
Cook menus.
-MORE( I\ 1,LESS{ v 1PADS
11
! 1
,
I
i j
I 1
I ;
i 1
Ji
IL ,
1
Touch to increase/decrease
the time in one minute incre-
ments during cooking or to
alter the doneness for the
Sensor Cook, Sensor instant
Action or Easy Defrost modes.
--INSTANT COOK/START PAD
Touch once to cook for 1
minute at HIGH or increase by
1 minute multiples each time
this pad is touched during
cooking.
Touch to start oven after
setting programmes.
r
AUTO START/CLOCK PAD
Touch to set clock or Auto
’ Start time.
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R-5H53
PRODUCT DESCRIPTION
SPECIFICATIONS
ITEM
Power Requirements 240 Volts
50 Hertz
DESCRIPTION
Single phase, 3 wire earthed
-____
Power Consumption 1500w
__----- ---_ ___----
Power Output 750 watts nominal of RF microwave energy (2 litre water load)
850 watts (IEC-705 1988)
Operating frequency of 2450M Hz
_---
Case Dimensions Width 616 mm
Height 366 mm
Depth 477 mm
Cooking Cavity Dimensions
--____
Control Complement
Width 406 mm
, Height 248 mm
Depth 422 mm
’ Touch Control System
Clock( I:00 - 12:59 )
Timer (0 - 99 min. 99 sec. )
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ................................ Full power throughout the cooking time
MED HIGH ............................................... approx. 70% of Full Power
MED .......................................................... approx. 50% of Full Power
MED LOW (DEFROST) .......................... approx. 30% of Full Power
LOW .......................................................... approx. 10% of Full Power
SENSOR COOK (Fresh 1 -- ‘I 5, Frozen 11 -- 17)
INSTANT COOKSTART
AUTO START
MEMORY
Se! Weig n:
SENSOR INSTANT ACTION
EASY DEFROST
MORE/LESS pads
Approx. 23 kg
NOTE: Numbers and letters shown after sentences such as “RD44101 U” are for factory use only.
2
R-5H53
OPERATION SEQUENCE
ription of component functions
The fo llowing is a desc
during oven operation.
OFF CONDITION
(RD7:“O:U;
Closing the oven door activates all the door interlock
switches: upper latch switch and lower latch switch.
(In this condition, the monitor switch contacts are
opened.) The stop switch is activated by the latch
head. When oven is plugged In, 240 volts A.C. IS
supplied to the control unit. But no components in ine
oven will operate. (Figure O-l on page 28)
1. The display will show flashing “88:88”,
2. To set any program or set the clock, you must touch
the STOP/CLEAR pad first.
3. The dispiay WIII clear and ” ” appears in :he d;.-;-
play and the time counts up every minute:.
NOTE:When the door is opened by pushrng the door
open button, the contacts of :he reiav RY -1 sre
closed, ther! rhe oven kmp lights.
MICROWAVE COOKING CONDlTfON
HIGH COOKING
Program desired coctk~ng trme and Variaole Cook+ng
Control by touching ?he NUMBER pads and the HiGti
pad of the Variabi e Cooking Cont:ol. When rhe STP?,T
pad is touched, the foiiowing operations occur:
1. The contacts of reiays closed and components
connected to the relays are turned on as foilovds.
(Figure O-2 on page 28’1
~__. I---
Relay cOcnt?C:ed ccmoGnet77is
__~_ .-._.- --_-- _~-- __ _________
RY-1 Oven lamp,Turncable rrotor Fan motor
RY-2 Power Transformer -______--
2. 240 volts A.C. is supplied to the primary winding
of the power transformer. The voltage is converted
to about 3.3 volts AC. output on the filament
winding and approximately 2000 volts A.C. high
voltage on the secondary winding.
3. The 3.3 volts filament winding voltage heats the
magnetron filament and the 2000 volts high voltage
is sent to the voltage-doubling circuit, where it is
doubled to a negative voltage of approximately
4000 volts D.C.
4. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm.
This energy is channeled through the waveguide
(transport channel) into the oven cavity, where the
food is placed to be cooked.
5. Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off, and the
generation of microwave energy is stopped. The
oven will revert to the OFF condition.
6. When the oven door is opened during a cooking
cycle, the monitor switch. upper and lower latch
switches are activated with the followrng resuits.
The crrcuits to the turntable motor, fan motor and
high voltage components are deenergized, the oven
lamp remains on, and the digital readout displays
the time still remaining in the cook cycle when the
door was opened.
7 The monitor switch IS electrrcally monrtoring the
operation of the upper and !ower latch switches and
6 mec5ts nrcally associated with the door so that !t
jNi!i funGion tn the foilowtng sequence.
(1 ) ‘v?ihen the door is opened from a closed posi-
Thor;. the upper larch and lower latch switches
operate to open their contacts first, and then
Ihe sontacts of the monrtor swatch ciosed and
the :contacts of the stop switch open.
t21 Wheq the door IS closed from the open position,
:ne comacts oi rhe moG:iIor switch should be
craned firs: and rhe ,zontac;s of :he stop swatch
ar;> ziosec and ther tipcer !atch and lower
;atc,les are ZiGsee,
/T’
* -?cs sf 1,113ap~?r ap‘-j ;c;Q-~>~:;aTcjy
di LV 5wttch switches
;a’: wit’r: -:p,eir {be “,o~~tac:s l;i:>~e~:i i,\!ken -,he doOr -
!2
pr.C;n!AA
vyv* i”.A, Tr;e ccjcn:::zr S\$/iiCh \.A/;ii form s short c:rc;:i;
Thro!-:cjh ‘h? :‘i!$+ and ihe ‘-!pLy?r _31?c ‘cJ\n/ef ja:ch ftise
s*jk ctc:?es i:du~;f-~ :pe fus5 tfj brr~~,y
MED HIGH, MED; MED LOW (DEFROST), LOW
COOKING
When :iarrabie Cooking- Power 1sprogrammed, the 240
voits A.C. is supplied to the power transformer
rntermittent!y through the contacts of relay! RY -2)
which is operared by the control unrt within a 32 sec-
ond time base. Microwave power operation IS as fol-
iO\NS:
_.____
VARI-MODE ON TIME OFF TIME
-__.
HIGH 32 sec. 0 sec.
(100% power) -__
MED HIGH 24 sec. 8 sec.
(approx. 70% power)
MED 18 sec. 14 sec.
(approx. 50% power)
MED LOW (DEFROST) 12 sec. 20 sec.
(approx. 30% power)
LOW 6 sec. 26 sec.
(approx. 10% power)
Note: The ON/OFF time ratio does not correspond
with the percentage of microwave power, be-
cause approx. 2 seconds are needed for heating
of the magnetron filament. (RD71401 U)
3
R-5H53
FUNCTION OF IMPORTANT COMPONENTS
DOOR OPEN MECHANISM
The door can be opened by pushing the open button
on the control panel, refer to Figure D-l. When the
open button is pushed, the open plate on the open
device pushes in the door lever on the door, operating
the latch head linkage. The lower and upper latch
heads are moved upward, and released from the lower
and upper latch hodks. Now, the door can be opened.
(RD72GOl U;
\ UPPER
LATCH
LOWER HEAD
LATCH
HEAO
DOOR
OPEN
BUT-TON
Figure D-l. Door f)pen Mechanism
UPPER AND LOVVER LATCH SWITCHES
The lower latch switch IS mounted in the lower latch
hook and the uppe! latch switch is mounted in the
uoper latch hook. They are activated by the latch
heads on the door. When the door is opened, their
switches interrupt the circuit to all components except
the oven lamp and touch contra! panel. A cook cycle
can not take piace until the door is firmly closed there
by activating both interlock switches.
MONITOR SWITCH
The monitor switch is activated (the contacts opened)
by the upper latch head on the door while the door is
closed. This switch is intended to render the oven in-
operative by means of blowing the fuse when the
contacts of the upper latch switch and the lower latch
switch fail to open when the door is opened.
Function
1. When the door is opened, the monitor switch con-
tacts close (to the ON condition) due to their being
normally closed. At this time the upper latch switch
and the lower latch switch are in the OFF condition
(contacts open) due to their being normally open
contact switches.
2. As the door goes to a closed position, the monitor
switch contacts are opened first and then the con-
tacts of upper and lower latch switches close. (On
opening the door, each of these switches operate
\
tnverselv.)
3. If the door is opened and the contacts of the upper
latch switch and lower latch switch fail to open, the
fuse blows simultaneously with closing of the
monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN FUSE,
TEST UPPER LATCH SWITCH, LOWER
LATCH SWITCH, MONITOR SWITCH
AND MONITOR RESISTOR FOR
PROPER OPERATION. (REFER TO
CHAPTER “TEST PROCEDURE”).
Figure D-Z Latch Switches and Monitor Switch
MAGNETRON TEMP. FUSE
The temperature fuse located on the cavity top plate
near the magnetron to prevent damage to the
magnetron if an overheated condition develops in the
tube due to cooling fan failure, obstructed air ducts,
dirty or blocked air intake, etc.
Under normal operation, the temperature fuse remains
closed. However, when abnormally high temperatures
are reached within the magnetron the temperature fuse
will open at 115’C, causing the oven to shut down.
This is a fuse and it does not reset.
OVEN THERMAL CUT-OUT (‘RD72403U)
The thermal cut-out located on the wall of the steam
duct. It is designed to prevent damage to the oven
cavity, if foods in the oven catch fire due to over heat-
ing produced by improper setting of cooking time or
failure of control unit etc..
Under normal operation, the oven thermal cut-out re-
mains closed. However, when abnormally high tem-
peratures are reached within the steam duct, the oven
thermal cut-out will open at 115OC, causing the oven
to shut down. (‘RD72407U)
R-5H53
SERVICING
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage ;;nd current, contac:
lowing parts: yjj;n ;oi -
High voltage capacitor, Power transformer, Magnetron, High voltage re ctifler assembly, High vo;;age 7a~ness.
REMEMBER TO CHECK JiJ
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge high voltage capacitor
’ WARNING AGAINST THE CHARGE OF THE
HIGH-VOLTAGE CAPACITOR
The high-voltage capacitor remains ,zharged
about 60 seconds after the oven has been
switched off. Wait for 60 seconds and then
short-circuit the connection of the
high-voltage capacitor (that is, of the con-
necting lead of the hrgh-voltage rectifier:
against the chassis with the use of an insu-
lated screwdriver.
Sharp recommend that wherever possibie
fault-finding is carried out wirh the suppiy discon-
nected. It may in, some cases, be necessary to
connect the supply after the outer case has been
removed, in this event carry out 30 checks and then
disconnect the leads to the primary of the power
transformer. Ensure that these leads remain isolated
from other components and the oven chassis. (Use
insulation tape if necessary.) When the testing is
completed carry out 3[3, checks and reconnect the
leads to the primary of the power transformer.
REMEMBER TO CHECK B
11 Reconnect all teads removeo fro,m car-
:,D(2:-2:?;c
_-
during testing.
2) Replace the ourer case i,catsl!nel;
3) Reconnect the suppiy
a?; Run the oven Checic ail ftii;ct:cr;s
Microwave ovens should not be ru:; ?rn~:\. T~l -0s~
for the presence of m;Zrovvave 3nerf~v JV::-~~:”s
3
cavltjf, p/aca a czg of CsiC; :~a:?-‘-’ ‘2 r , ‘?~e 3~ ?r~
‘,urc:table, close the dt>or acl:! set Fe ;~s~:~:e~.b,~~+t~
timer for two (2) lmjc:L;les. ~53: r,ble ,qc:-j5r 12~1 -;
HiGH and pusi? the ST;;=- z~:tfi=
.iui. 'l',jr‘t! r’?t Ti,‘i;2
.q:qutes has $iapsed ,‘;j,~e: 3? 7~r5 ~:a:?mii~~ I~-?.::.
.A% -v
rha; the water 2snew 70: !f :h* :,v&er ;erya;rs 2-i~
carry 0~1 3C checks 3cd s-,3,y~~ire :?,E -:-
nections to the corn~o~e:-: 5eifig xstss!
When all service work is completed, and the oven is fully assembled, the microwave power output should
be checked and a microwave leakage test carried out.
(RD81GO1H)
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful
to follow the Sequence of Operation in performing the
checks. Many of the possible causes of trouble will
require that a specific test be performed. These tests
are given a procedure letter which will be found in the
“Test Procedure”section.
IMPORTANT: If the oven becomes inoperative be-
cause of a blown fuse in the
monitor-upper latch-lower latch switch
circut, check the monitor switch, upper
and lower latch witches and monitor
resistor before reolacina the fuse.
R-5H53
TEST PROCEDURE
POSSIBLE
CASE AND
~;X'~~TIVE
ONDITION PROBLEM
)FF
:ONDITION
N
ONDITION
ENSOR
30KING
3NDITION
Home fuse blows when power supply cord i:
plugged into wall receptacle.
FUSE M8A blows when power supply cord is
plugged into wall receptacle. (The door is closed]
“88:88” does not appear in display but powel
supply cord is plugged into wall receptacle.
Display does not operate properly wher
STOP/CLEAR pad is touched. (An audible signa
should sound and time of day should appear or
display.
Display appears, but oven lamp does not light
with door open.
When the door is opened, fuse M8A blows,
Fan motor does not operate.
(Display appears)
Turntable motor assembly does not operate
(Display appears)
Oven lamp does not light.
(Display appears)
Home fuse or breaker operates when the IN-
STANT COOK/START pad is touched.
oven seems to be operating but little
or no heat is produced in oven load. (Microwave
cooking control is set at FULL POWER position.)
Oven does not cook properly when programmed
for variable cooking powers. (Oven operates
properly at FULL POWER)
Oven goes into cook cycle but shuts down before
end of cooking cycle.
Oven stop as soon as when the INSTANT
COOK/START pad is touched.
Oven does not cook properly when programmed
in the EASY DEFROST cooking mode. (Oven op-
srates properly by manual cooking mode.)
&en is in the sensor cooking condition or one
iouch reheat cooking condition, but AH sensor
does not end 1st stage or does not stop cooking
cycle or the oven stops soon.
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R-5H53
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED ’
TOOL WHILE THE OVEN IS IN OPERATION. I
CARRY OUT 3D CHECKS
Isoiate the magnetron from the high voltage circuit by removing all leads connected to the filament
terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the
magnetron filament terminals, the meter should show a reading of less than 1 ohm.
To test for a short circuit filament to anode condition, connect ohmmeter between one of the fil-
ament terminals and the case of the magnetron (ground). This test should be indicated an infinite
resistance. If a low or zero resistance reading is obtained then the magnetron should be replaced
MICROWAVE OUTPUT POWER (2 liter water load) (RD82AOl Uj
The following test procedure should be carried out with the microwave oven in a fully assembled
conditron (with outer case fitted). Microwave output power from the magnetron can be measured
by way of substitution, i.e. it can be measured by using a water load how much it can be absorbed
by the water load. To measure the microwave output power in the microwave oven, the relation
of calorie and watt is used.
calorie is generated. When P(W) heating works for t(second), approximately P x t/4.2
On the other hand, if the temperature of the water with V(ml) rises AT
(‘C) dunng this microwave heating period, the calorie of the water is V x AT.
-
The formula is as follows;
P x t /’4.2 = V x AT P (W) = 4.2 x V x CIT : t
:Cld:rcondition for the water load !s as follows:
Room temperature ....... .............around 20°C
Water load ......2300 mi Initial temperature Power supply Voltage .............Rated voltage ;
... .. IO+1 ‘C
P = 75 x CT Heating time ...... 1min. 52 sec. ~
I
Vieeasurin~ method:
Li,‘iUse two i iitre Pyrex beakers with a diameter of approximately of 72cms.
51 Place i iitre of 1O’C water in each beaker.
C> Mark Tl on the one beaker and mark T2 on the other one. And stir the water and measure the
temperature of water the thermometer and note them. The graduation of the thermometer must
be scaled by 0.1 “C at minimum and an accurate mercury thermometer is recommended.
Dj Piace th t
e wo beakers as touching each other in the centre of the cavity.
E) Set the timer to f minute and 52 seconds at 100% power (the time required to raise the water
temperature 70 degrees C.)
FI The time must be measured with stopwatch or wristwatch.
G) After 1 minute and 52 seconds, stop the oven by opening the door.
H) Remove the two beakers from the oven and measure the temperature of the water by stiring the
water with the thermometer and noting the readings.
Example
Initial temperature ...............................................................................
Temperature after 1min. 52 set Tl =lO”C T2=11”C
. ........................................................
Temperature difference Cold-Warm Tl = 20°C T2 = 21 “C
= =
Mean temperature rise AT ........................................... ATI 10°C AT2 10°C
........
Measured output power AT = (AT1 +AT2) / 2 = (IO’C + 10°C) / 2 = 10°C
The equation is “P= 75 x AT”
--- .................................*................. P= 75 x 10°C = 750 Watts
NOTE: The measured output power should be at least +I5 % of the rated output 1
power.
CAUTION: 1°C CORRESPONDS TO 75 WATTS.
REPEAT MEASUREMENT IF THE POWER IS INSUFFICIENT.
8