Shimano SM-MA-F180P/P2 User manual

(English)
DM-SMMA00A-01
Dealer's Manual
ROAD MTB Trekking
City Touring/
Comfort Bike URBAN SPORT E-BIKE
Mount Adapter
SM-MA-F180P/P2
SM-MA-F203P/P
SM-MA-F203P/PM
SM-MA-F203P/L2
SM-MA-F220P/PM
SM-MA-F220P/PL
SM-MA-F220P/PL2
SM-MA90-F180P/P
SM-MA90-F203P/PM
SM-MA-F160P/S
SM-MA-F180P/S
SM-MA-F203P/S
SM-MA90-F160P/S
SM-MA-R160P/S
SM-MA-R180P/S
SM-MA-R203P/S
SM-MA90-R140P/S
SM-MA90-R160P/S
SM-MA90-R180P/S
SM-MA-F140P/D
SM-MA-F160P/D
SM-MA-R140P/D
SM-MA-R160P/D
SM-MA-R160D/D

2
Contents
Contents ...................................................................................2
IMPORTANT NOTICE ..................................................................3
TO ENSURE SAFETY...................................................................4
List of tools to be used............................................................5
Installation/removal ................................................................6
Post mount type.....................................................................................6
• SM-MA-F180P/P2, SM-MA-F203P/PM, SM-MA-F220P/PL, SM-MA-F220P/PL2, SM-MA90-
F180P/P, SM-MA90-F203P/PM................................................................................................... 7
• SM-MA-F203P/PL2..................................................................................................................... 8
• SM-MA-F203P/P, SM-MA-F220P/PM ......................................................................................... 9
International-standard mount type....................................................11
Flat mount type....................................................................................14
• SM-MA-F140P/D, SM-MA-F160P/D......................................................................................... 15
• SM-MA-R140P/D, SM-MA-R160P/D ........................................................................................ 16
• SM-MA-R160D/D..................................................................................................................... 18

3
IMPORTANT NOTICE
IMPORTANT NOTICE
• This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to
install the components themselves using the dealer's manuals.
If any part of the information on the manual is unclear to you, do not proceed with the
installation. Instead, contact your place of purchase or a distributor for assistance.
•Make sure to read all manuals included with each product.
•Do not disassemble or modify the product other than as stated in the information
contained in this dealer's manual.
•All manuals and technical documents are accessible online at https://si.shimano.com.
•For consumers who do not have easy access to the internet, please contact a SHIMANO
distributor or any of the SHIMANO offices to obtain a hardcopy of the User's Manual.
•Please observe the appropriate rules and regulations of the country, state or region in
which you conduct your business as a dealer.
For safety, be sure to read this dealer's manual thoroughly before use, and
follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury
and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur
if the product is used incorrectly.
DANGER Failure to follow the instructions will result in death or serious
injury.
WARNING Failure to follow the instructions could result in death or
serious injury.
CAUTION Failure to follow the instructions could cause personal injury or
physical damage to equipment and surroundings.

4
TO ENSURE SAFETY
TO ENSURE SAFETY
WARNING
• Be sure to follow the instructions provided in the manuals when installing the product.
It is recommended that you use SHIMANO genuine parts. If bolts and nuts become loose
or damaged, the bicycle may suddenly fall over, result in a serious injury.
•Wear approved eye protection while performing maintenance tasks such as
replacing components.
NOTICE
•Check the dealer's manual for the brake caliper to install.

5
List of tools to be used
List of tools to be used
The following tools are needed for installation/removal, adjustment, and maintenance
purposes.
Tool
4 mm hexagon wrench
5 mm hexagon wrench

6
Installation/removal
Post mount type
Installation/removal
Post mount type
Select the mount adapter to install based on the combination of the mount size of the frame to
use and the disc brake rotor.
For both front and rear Disc brake rotor size
140 mm 160 mm 180 mm
Mount size
140 mm Direct SM-MA-F180P/P2
SM-MA90-F180P/P -
160 mm - Direct SM-MA-F180P/P2
SM-MA90-F180P/P
180 mm - - Direct
200 mm ---
203 mm ---
220 mm ---
For both front and rear Disc brake rotor size
203 mm 220 mm
Mount size
140 mm - -
160 mm SM-MA-F203P/P -
180 mm SM-MA-F203P/PM
SM-MA90-F203P/PM SM-MA-F220P/PM
200 mm SM-MA-F203P/PL2 SM-MA-F220P/PL2
203 mm Direct SM-MA-F220P/PL
220 mm - Direct

7
Installation/removal
Post mount type
SM-MA-F180P/P2, SM-MA-F203P/PM, SM-MA-F220P/PL, SM-
MA-F220P/PL2, SM-MA90-F180P/P, SM-MA90-F203P/PM
1. Set the mount adapter onto the brake caliper, then install it to the
frame.
Check the dealer's manual for the brake caliper to install for information on the tool used
for the caliper fixing screws.
Mount adapter
Mark
Caliper fixing screw (long)
Caliper fixing screw (short)
6 - 8 N·m
6 - 8 N·m
NOTICE
•Secure the caliper fixing screw, then retain it. Refer to the dealer's manual of the
brake caliper and retain it by installing a snap ring or by winding wire around it.
Wire Snap ring

8
Installation/removal
Post mount type
TECH TIPS
•The SM-MA-F220P/PL and SM-MA-F220P/PL2 can be identified by the recessed
area on the reverse side.
SM-MA-F220P/PL SM-MA-F220P/PL2
SM-MA-F203P/PL2
1. Set the mount adapters onto the brake caliper, then install it to the
frame.
Use the caliper fixing screws included with the mount adapter.
Mount adapter
Mount adapter
Caliper fixing screw
6 - 8 N·m

9
Installation/removal
Post mount type
NOTICE
•Install the mount adapter with the recessed surface on the frame side.
Recessed surface
•Secure the caliper fixing screw, then retain it using the snap ring included with
the mount adapter.
Snap ring
SM-MA-F203P/P, SM-MA-F220P/PM
1. Install the mount adapter to the frame.
Mount adapter
Mount adapter fixing screw
6 - 8 N·m
Mark

10
Installation/removal
Post mount type
2. Install the brake caliper to the mount adapter.
Check the dealer's manual for the brake caliper to install for information on the tool used
for the caliper fixing screws.
Caliper fixing screw
6 - 8 N·m
6 - 8 N·m
NOTICE
•Secure the caliper fixing screw, then retain it. Refer to the dealer's manual of the
brake caliper and retain it by installing a snap ring or by winding wire around it.
Wire Snap ring

11
Installation/removal
International-standard mount type
TECH TIPS
•The SM-MA-F203P/P and SM-MA-F220P/PM can be identified by the presence or
absence of an uneven side.
SM-MA-F203P/P SM-MA-F220P/PM
International-standard mount type
Select the mount adapter to install based on the combination of the location to use (front /
rear) and the disc brake rotor.
Location to
use
Disc brake rotor size
140 mm 160 mm 180 mm 203 mm
Front -SM-MA-F160P/S
SM-MA90-F160P/S SM-MA-F180P/S SM-MA-F203P/S
Rear SM-MA90-R140P/S SM-MA-R160P/S
SM-MA90-R160P/S
SM-MA-R180P/S
SM-MA90-R180P/S SM-MA-R203P/S

12
Installation/removal
International-standard mount type
1. Temporarily install the brake caliper on the mount adapter, then install
it onto the frame.
Tighten with the mount adapter fixing screws.
* Leave enough slack so that the brake caliper can still move horizontally.
Mount adapter fixing screw Caliper fixing screw
Front Rear
Mount adapter
Caliper fixing screw
6 - 8 N·m
6 - 8 N·m
6 - 8 N·m
Mount adapter fixing screw
(Temporary)
(Temporary)
6 - 8 N·m
(Temporary)
(Temporary)
Mount adapter

13
Installation/removal
International-standard mount type
2. Depress the brake lever so that the disc brake rotor is held between
the pads, then tighten the caliper fixing screws.
Check the dealer's manual for the brake caliper to install for information on the tool used
for the caliper fixing screws.
If the brake hose is not already installed in the caliper, install the brake hose then
perform the step.
Caliper fixing screw
Front Rear
Caliper fixing screw
6 - 8 N·m
6 - 8 N·m 6 - 8 N·m
6 - 8 N·m
3. Secure the caliper fixing screw.
In order to prevent the screws from loosening, secure the caliper fixing screws and mount
adapter fixing screws with snap rings or a wire.
* Install the snap rings or pass the wire through the holes in the heads of the fixing screws
and twist as shown in the figure.
Wire Snap ring

14
Installation/removal
Flat mount type
NOTICE
•Use the supplied snap rings. Other models of
snap rings cannot be installed.
TECH TIPS
•If screw [1] loosens (turns counterclockwise), force is
applied via the wire to turn screw [2] in the
tightening direction (clockwise). However, screw [2]
cannot turn any further in the tightening direction.
Accordingly, this prevents screw [1] from turning in
the loosening direction because it is also connected
via the wire. If either screw begins to loosen, force
will be applied to the other screw, thereby turning
the loosened screw in the tightening direction. In
other words, this system prevents the screws from
loosening.
Screw [1]
Screw [2]
Flat mount type
Select the mount adapter to install based on the combination of the location to use (front /
rear) and the disc brake rotor.
Location to use Disc brake rotor size
140 mm 160 mm
Front SM-MA-F140P/D SM-MA-F160P/D
Rear SM-MA-R140P/D SM-MA-R160P/D
SM-MA-R160D/D

15
Installation/removal
Flat mount type
SM-MA-F140P/D, SM-MA-F160P/D
1. Install the mount adapter to the frame.
Mount adapter fixing screw
6 - 8 N·m
2. Secure the mount adapter fixing screws.
Secure the screws with a wire to prevent the screws from coming loose.
Wire
3. Depress the brake lever so that the disc brake rotor is held between
the pads, then tighten the caliper fixing screws.
Check the dealer's manual for the brake caliper to install for information on the tool used
for the caliper fixing screws. If the brake hose is not already installed in the caliper, install
the brake hose then perform the step.
Caliper fixing screw
6 - 8 N·m

16
Installation/removal
Flat mount type
NOTICE
•Secure the caliper fixing screw, then retain it. Refer to the dealer's manual of the
brake caliper for installation, and install a snap ring.
Snap ring
SM-MA-R140P/D, SM-MA-R160P/D
1. Set the brake caliper onto the mount adapter.
Insert the caliper fixing bolt to the SM-MA-R140P/D from the reverse side, and also set the
washer.
Washer
Brake caliper
SM-MA-R140P/D SM-MA-R160P/D
Brake caliper
2. Pull the brake caliper to the inboard side.

17
Installation/removal
Flat mount type
3. Secure the brake caliper.
Caliper fixing screw
6 - 8 N·m
Caliper fixing screw
6 - 8 N·m
SM-MA-R140P/D SM-MA-R160P/D
Caliper fixing nut
6 - 8 N·m
NOTICE
•Secure the caliper fixing screw, then retain it. Refer to the dealer's manual of the
brake caliper for installation, and install a snap ring.
Snap ring
4. Depress the brake lever so that the disc brake rotor is held between
the pads, then tighten the mount adapter fixing screws.
Mount adapter fixing screw
6 - 8 N·m

18
Installation/removal
Flat mount type
5. Secure the mount adapter fixing screws.
Secure the screws with a wire to prevent the screws from coming loose.
Wire
TECH TIPS
•If screw [1] loosens (turns counterclockwise), force is
applied via the wire to turn screw [2] in the
tightening direction (clockwise). However, screw [2]
cannot turn any further in the tightening direction.
Accordingly, this prevents screw [1] from turning in
the loosening direction because it is also connected
via the wire. If either screw begins to loosen, force
will be applied to the other screw, thereby turning
the loosened screw in the tightening direction. In
other words, this system prevents the screws from
loosening.
Screw [1]
Screw [2]
SM-MA-R160D/D
1. Attach the mount adapter to the brake caliper.
(1) Tighten it using caliper fixing screws B/B2.

19
Installation/removal
Flat mount type
(2) Install the screw fixing pin.
* Check that the screw fixing pin is fully inserted all the way to the back.
Note shape of screw
Mount adapter
Caliper fixing screw B
6 - 8 N·m
Caliper fixing screw B2
6 - 8 N·m
Screw fixing pin
CAUTION
•Correctly install caliper fixing screw B. There are two types of caliper fixing
screws, and only caliper fixing screw B can be retained using a screw fixing pin.
Failing to install correctly may cause the caliper fixing screws to fall out or lead
to insufficient force for holding the brake caliper.
NOTICE
•Pay attention to the marking on the mount adapter when attaching it.

20
Installation/removal
Flat mount type
2. Insert the caliper fixing screws C/C2 into the frame mount area.
Make sure that the length of the protruding section of the caliper fixing screws C/C2 is
the specified length.
Caliper fixing screw C
12 - 14 mm 8 - 9 mm
Caliper fixing screw C2
NOTICE
•When using a screw length selector:
–Ensure the tip of caliper fixing screw C is within the range of dimension A.
–Ensure the tip of caliper fixing screw C2 is within the range of dimension B.
Caliper fixing screw C
A
B
Screw length
selector
Caliper fixing screw C2
•Do not add any additional spacers to caliper fixing screws C/C2 when checking
the length.