SHURflo Comfort Air 21-1316-00 User manual

Thank you for purchasing this fan from SHURflo. Please take a few minutes to read this entire manual before attempting
installation. If you have any questions, please contact your nearest dealer or SHURflo. This fan will work from super low
to refreshingly high speeds. Manual dome height adjustment allows it to work with most vent covers. Thermal overload
protection and easily removable screen for cleaning are just a couple of the exciting features of this fan.
Standard Features
•Variable Speed Fan
•Easy-Remove Screen
•Fits Standard 14” x 14” Roof Openings
•Thermally Protected Motor
Optional Features
•Remote-Control
•Intake & Exhaust Operation
•Motorized Dome
•High-Amp Dome Safety Control
•Automatic Rain Sensor
•Auto-Temp Control from 55°F–105°F
Contents
•1 Comfort Air Fan Unit, including
-1 upper unit
-1 internal flange & 4 screws
oSee specifications on page 6 for
trim model # and sizes
•1 Installation and Operation Manual
Location
•Fan must be installed with the hinge facing
the direction of travel.
•Locate bi-directional fan at least 3 feet from
any exhaust vent to prevent fumes from
entering RV.
lDo not install fan in cooking area shown.
Important Information
•SHURflo recommends professional
installation.
•Please read the entire manual before
attempting installation.
•This unit requires 12 VDC Power only.
•This fan draws 4 Amps max.
•5 Amp fuse recommended.
•Follow all local building / electrical codes.
•Black wire is negative ground [ -].
•Red wire is positive power [ + ].
•Never reverse polarity. Reverse polarity can
damage the circuit board.
Moving blades
can cut or crush
•Never turn the fan on with the screen
removed.
•Always turn off power before removing
screen.
•Never place any objects in moving blade path.
lThis unit is not intended for operation during wet
conditions, such as rainy weather or washing the RV exterior.
Operation in wet conditions may damage the product.
Unless equipped with rain sensor option, the warranty will be
void if operated in rainy or wet conditions.
Tools and Materials Required
•#2 Philips screwdriver
•Scraper
•Wire stripper/crimp tool
•Butyl sealing tape (1/8” x 1” x 6’)
•18 Gauge or larger copper stranded wire
•Insulated wire connectors
•5-Amp Power
•All weather Silicone sealant
---Rubber roofs require Rubber Roof sealant
•3/4” or 1” x #8 self-tapping screws [ 28 ] for
roof mounting. Screws removed from old
unit can be used.
Comfort Air™ Fan with Ceiling Control
Installation and Operation Manual
911
-
725
-
D
0
3
/09
ECN16260
page 1 of 6
!
!

COMFORT AIR CEILING CONTROLS
DOME MOTOR (if equipped)
Press this switch to open or close the dome.
The dome can be stopped in any position. To
conserve power, the fan will stop while the
dome motor is running. Automatic overload
protection will stop the dome in case of an
obstruction, such as a tree branch.
FAN ON / OFF & SPEED CONTROL
Use this switch to turn the fan power on and off.
This switch must be turned on to operate
motorized dome and intake / exhaust, if equipped.
This switch also adjusts the fan speed to the
desired setting. Turn the knob clockwise to
increase fan speed and counterclockwise to
decrease fan speed. Fan works best when a
window or door is slightly opened to allow air to
circulate in or out of the RV.
DOME HAND CRANK
Use this knob to manually open or close the
dome. The dome can be stopped in any
position. If equipped with a motorized
dome, pull the hand crank down to
disengage the motor before turning by hand.
Push the hand crank up when finished to re-
engage the dome motor. Dome must be
fully closed when the RV is in motion.
SCREEN CLIPS (4)
To remove the screen
for cleaning of the fan
blade and housing,
unsnap the 4 clips. To
reattach the screen,
snap the 4 clips into
place.
NEVER operate the
fan with the screen
removed.
Moving blades
can cut or crush
INTAKE / EXHAUST (if equipped)
Press this switch to change fan direction to
blow air out of the RV (Exhaust) or to bring
outside air into the RV (Intake). Fan works best
with a window or door slightly open to allow air
to circulate in or out of the RV. To ensure long
product life, fan blade should be stopped before
changing directions.
911
-
725
-
D
page 2 of 6

Installation
1. Turn off all power to fan.
2. If it is a new installation, cut and frame out a
14” x 14” hole. Prepare all wiring and fusing
per specifications.
3. Remove old fan inside and out.
4. Carefully remove all old roof sealant.
Surface must be clean and dry.
5. Check fit of new fan inside and out.
--Hinge must face toward front of the RV.
--Verify correct wiring size and length.
--Check inside ceiling flange clearance.
---To cut trim, see page 4 or call SHURflo.
--Holes in roof exterior can be filled with
wood putty or sealant to ensure a better
seal later.
6. Apply 1” Butyl putty tape around mounting
hole pattern on roof side of fan chassis.
--Center the tape over the mounting holes.
7. Place unit on roof and check alignment
inside and outside.
--Hinge must be to the front of the RV.
8. Screw unit to roof with 28 screws.
-- Install screws slowly. Torque = 10-15 in-lb.
--Screws from previous unit can be used.
9. Seal all edges and screws with silicone
sealant, or use EPDM rubber roof sealant
for rubber roofs.
--Do not allow sealant to contact dome hinge
or rain sensor.
10.Check wire polarity and connect wires inside
of coach. Coach wires are either black (-)
and red (+) or white (-) and black (+).
--Fan red wire is positive (+). Coach ( + )
wire may be red or black.
--Fan black wire is negative (--). Coach ( -- )
wire may be black or white.
--Polarity must be correct! Check polarity
with voltmeter before attaching wires.
11.Test hand crank by turning CW to open
dome.
--Crank must be in upper position for power
operation (if equipped).
--Dome motor (if equipped) must be stopped
before moving hand crank in or out.
12.Place lower trim in place and secure with 4
screws provided. To cut trim, see page 4.
--Hand crank should be facing front
13.Turn on main power to unit.
14.Test unit.
Operation
Hand Dome Operation
Use this knob to manually open or close the
dome. The dome can be stopped in any
position. If equipped with a motorized dome,
pull the hand crank down to disengage the
motor before turning by hand. Push the hand
crank up when finished to re-engage the dome
motor. Dome must be fully closed when the
RV is in motion.
Fan On / Off & Speed Control
Use this switch to turn the fan power on and off.
This switch must be turned on to operate
motorized dome and intake / exhaust direction,
if equipped. This switch also adjusts the fan
speed to the desired setting.
Fan Speed Control
Turn the knob clockwise to increase fan speed
and counterclockwise to decrease fan speed.
Fan works best when a window or door is
slightly opened to allow air to circulate in or out
of the RV.
Changing Fan Direction
Intake / Exhaust Switch
Press this switch to change fan direction to blow
air out of the RV (Exhaust) or to bring outside
air into the RV (Intake). To ensure long product
life, fan should be stopped before changing
directions. Fan works best with a window or
door slightly open to allow air to circulate in or
out of the RV.
Power Dome Operation
Dome Motor
Press this switch to open or close the dome.
The dome can be stopped in any position. To
conserve power, the fan will stop while the
dome motor is running. Automatic overload
protection will stop the dome in case of an
obstruction.
911-725-Dpage 3 of 6
Fan Cleaning
Turn off all power, and remove screen by
unsnapping 4 fan clips. Wipe fan with damp rag
with mild detergent only. Dry unit after wiping.
Do not immerse fan in water.
To replace screen, align clips and snap in place.
NEVER operate fan with screen removed!

Trim Ring Modification
SHURflo provides 3 different sized trim rings to fit a multitude of RV roof thicknesses.
The three styles and the roof thicknesses for each size are:
Model # Roof Size
21-1316-00 2” to 3-1/2”
21-1316-01 3-1/2” to 5-1/4”
21-1316-02 5-1/4” to 6-1/4”
The trim rings can be cut to adjust height by either measuring the desired height T and
cutting the entire circumference dotted line, or measuring the desired height T, cutting
down at each corner X, scoring the trim ring with a razor blade [dotted lines] and snapping
off the portion to be removed. Snap off plastic by wiggling portion to be removed back and
forth. Be sure to file off any burrs before installing the trim ring. The cuts and scores do
not have to be perfectly straight, because these cuts will be hidden by the fan chassis.
1. Measure T [Roof Thickness]
2. Mark dotted line
3. Cut dotted line; or cut X at 4 corners, score dotted line and snap off.
4. Remove burrs
T
911-725-Dpage 4 of 6
X
XX
Typical
hacksaw

Item
IT #
1
2
3
4
10
8
7
9
6
5
11
12
13
14
ITEM
DESCRIPTION
PARTS KIT
1 Vent Lid, Smoke with Hinge 94-073-00
1 Vent Lid, White with Hinge 94-073-01
2 Universal Fan Motor94-073-02
3 Universal Lift Arm Assembly 94-073-03
4 Universal Rain Sensor 94-073-04
5 Universal Chassis Gasket 94-073-05
6 Chassis, Ceiling Control N/A
6 Chassis, Remote Control N/A
7 Universal Lift Motor 94-073-08
8 Circuit Board Assembly, Remote 94-073-09
8 Circuit Board Assembly, Ceiling, Exhaust Only 94-073-10
8 Circuit Board Assembly, Ceiling, Bi-Directional 94-073-11
9 Remote Control 94-073-12
10 Interior Panel, Remote Control 94-073-16
10 Interior Panel, Ceiling Exhaust Only 94-073-17
10 Interior Panel, Ceiling Bi-Directional 94-073-18
11 Universal Fan Blade 94-073-19
12 Knob Kit (Dome crank and fan speed knob) 94-073-20
13 Universal Screen Ring 94-073-21
14 Trim Expansion Ring, Small (2” to 3-1/2” roof) 94-073-22
14 Trim Expansion Ring, Medium (3-1/2” to 5-1/4” roof) 94-073-23
14 Trim Expansion Ring, Large (5” to 6-1/4” roof) 94-073-24
N/S
Bi-Directional Switch, Ceiling Control 94-073-25
N/S
Motorized Dome Switch, Ceiling Control 94-073-26
SERVICE PARTS KITS
All kits contain necessary mounting screws & hardware.
Questions? Please contact your local dealer, go on
-
line at www.shurflo.com or call SHURflo Customer
Service directly at (800) 854-3218 or (800) 762-8094.
When calling, please have the following information from the labels located under the dome:
Fan Model Name or Number _____________________________________________
Fan Date of Manufacture ___________ Fan Date of Purchase_______________
FanSerial Number _____________________________________________
911-725-Dpage 5 of 6
TYPICAL PARTS VIEW

SHURflo reserves the right to update specifications, prices, or make substitutions
SHURflo «
5900A Katella Ave.
Cypress, CA 90630
(800) 854-3218
(562) 795-5200
FAX (562) 795-7564
SHURflo East
52748 Park Six Court
Elkhart, IN 46514-5427
(800)762-8094
(574)262-0478
FAX (574) 264-2169
www.shurflo.com
© 2004 All Rights Reserved
SHURflo Ltd.
Unit 5 Sterling Park
Gatwick Road, Crawley
West Sussex, RH10 2QT
United Kingdom
+44 1293 424000
FAX +44 1293 421880
Limited Warranty Information
SHURflo Pump Manufacturing Co. (SHURflo) warrants this product to be free from defects in material or workmanship to
the original owner for personal or family use, for a period of 2 years, 5 years warranty on exterior Dome and Screen from
original date purchase. This product is warranted for 90 days from original date of purchase when used for commercial or
business application. The warranty may provide for repair, including labor or exchange or replacement of unit, or parts as
necessary.
An owner having a part or unit believed to be defective should contact a local RV dealer, or contact the nearest SHURflo
office.
SHURflo will not accept the return of parts or units, will not send out parts or units or allow for the repair or replacement of
parts or units under this warranty without giving their prior expressed authorization and without proof of date of purchase.
If SHURflo finds the unit or part to be defective and is the subject of a valid warranty claim, SHURflo will pay the dealer a
labor allowance and supply repair part(s) or a replacement unit as applicable.
This warranty does not extend to parts or units which if, in the judgment of SHURflo, have been damaged or rendered
defective by misuse, negligence, accident, improper installation, unreasonable use or if the unit or part has been
tampered with or altered in any manner.
In no event, whether as a result of breach of contract, tort (including negligence) or otherwise, shall SHURflo be liable to
any owner of a unit for any special damages arising out of the use, or inability to use that unit, nor for any claim against
the owner by another party. Some states and provinces do not allow limitations on how long an implied warranty shall
last or do not allow the exclusion or limitation of incidental or consequential damages. So the above limitation or
exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that may vary from state to state.
Troubleshooting
PROBLEM POSSIBLE SOLUTIONS
Fan does not work Check power, polarity, fuse &
battery. Check fan switch.
Fan & dome buttons do not work
with fan off and dome closed Unit in Auto Mode: press Fan
Off to exit Auto Mode
Unit shuts off
Preset temperature reached in
Auto Mode, Rain sensor
activated: Adjust Thermostat to
turn fan on. Press fan Off to
exit Auto Mode. Clean sensor
Dome will not open or close, but
dome motor is running
Push hand crank up to actuate
dome motor gears. Dome
motor will turn off after 3 to 5
minutes if gear isnot engaged.
Dome starts to open or close and
then stops
Dome will not run after stopping
Dome hitting object. Check for
obstruction. Engage crank.
Check 0.5A fuse at dome
motor [under heat shrink].
911-725-Dpage 6 of 6
Specifications
Voltage 10 -14 Volt DC
Maximum Amps 4 Amps
Hole Size 14” x 14” Standard
[13.75” to 14.25” square]
Roof Thickness
2” to 3-1/2” Trim # 21-1316-00
3-1/2” to 5-1/4” Trim # 21-1316-01
5” to 6-1/4” Trim # 21-1316-02
Maximum CFM
Intake 910 CFM
Exhaust 980 CFM
Dimensions 17” x 17” x 4-1/4” closed
17” x 17” x 12-1/2” fully open
Materials UV resistant ABS and Polycarbonate
Wire 12” Red (+) Black (-) 18 AWG
SHURflo, LLC Headquarters
5900 Katella Ave.
Cypress, CA 90630
Phone (562) 795-5200 Toll Free(800) 854-3218
FAX (562) 795-7554
SHURflo
, LLC
East
52748 Park Six Court
Elkhart, IN 46514-5427
Phone (562) 795-5200 Toll Free (800) 854-3218
FAX (574) 264-2169
© 2004 All rights reserved
SHURflo Europe, Middle East, Africa
Pentair Water Belgium bvba,
Industriepark Wolfstee, Toekomstlaan 30
B-2200 Herentals, Belgium
Phone +32-14-283500
Fax +32-14-283505
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