Simplicity Derby Stallion ZT2561F User manual

Print Instructions for Print Vendors (Paper Manuals)
PARTS MANUAL
TOTAL PAGE COUNT: Less than 80
Paper Size: • 11 x 17
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: • Body - 1-color, 2-sided
• Cover imprint - 1-color, 2-sided
Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill
TOTAL PAGE COUNT: 80 or greater
Paper Size: • 8-1/2 x 11
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: • Body - 1-color, 2-sided
• Cover imprint - 1-color, 2-sided
Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill
GENERAL
COVERS: • Covers are located at the beginning of this package.
• Back cover is the page IMMEDIATELY AFTER the front cover.
• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER
the back cover. This page MUST be printed on the INSIDE of the BACK cover.
• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).
• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)
BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand
pages.
General: • This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,
and should NOT be printed.
If you have any further questions regarding this manual, please contact Ken Cehonski in
Ferris Industries Engineering Department at [phone] ext. 249.

THIS PAGE INTENTIONALLY BLANK

22989
Revision 09
Rev. Date: 4/2004
TP 400-7087-09-SL-D
Model Number: Description:
ZT2561F STALLION, 4W-IS, w/ 25 HP Kohler & 61” Mower Deck
ZT2761F STALLION, 4W-IS, w/ 27 HP Kohler & 61” Mower Deck
PARTS
MANUAL
mowers are built by
Ferris Industries, a
Simplicity company.
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
TM
Stallion
Zero-Turn Riding Mower
with 4-Wheel Independent Suspension
TM

Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
www.ferrisindustries.com
© Copyright 2004 Ferris Industries
All Rights Reserved. Printed in USA.

Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware
Grade
SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Of in/lbs in/lbs in/lbs
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 19 2.1 30 3.4 41 4.6
8-36
20 2.3 31 3.5 43 4.9
10-24
27 3.1 43 4.9 60 6.8
10-32
31 3.5 49 5.5 68 7.7
1/4-20
66 7.6 810.9 12 16.3
1/4-28
76 8.6 10 13.6 14 19.0
5/16-18 11 15.0 17 23.1 25 34.0
5/16-24 12 16.3 19 25.8 27 34.0
3/8-16 20 27.2 30 40.8 45 61.2
3/8-24 23 31.3 35 47.6 50 68.0
7/16-14 30 40.8 50 68.0 70 95.2
7/16-20 35 47.6 55 74.8 80 108.8
1/2-13 50 68.0 75 102.0 110 149.6
1/2-20 55 74.8 90 122.4 120 163.2
9/16-12 65 88.4 110 149.6 150 204.0
9/16-18 75 102.0 120 163.2 170 231.2
5/8-11 90 122.4 150 204.0 220 299.2
5/8-18 100 136 180 244.8 240 326.4
3/4-10 160 217.6 260 353.6 386 525.0
3/4-16 180 244.8 300 408.0 420 571.2
7/8-9 140 190.4 400 544.0 600 816.0
7/8-14 155 210.8 440 598.4 660 897.6
1-8 220 299.2 580 788.8 900 1,244.0
1-12 240 326.4 640 870.4 1,000 1,360.0
Hex Head Capscrew
Hex Nut
Lockwasher
Washer
Carriage Bolt
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. For prevailing torque locknuts:
use 65% of Grade 5 torque.
b. For flange whizlock nuts and screws:
use 135% of Grade 5 torque.
3. Unless otherwise noted on assembly drawings,
all torque values must meet this specification.
Hardware Identification & Torque Specifications
Common Hardware Types
Screw, 1/2 x 2
Body
Diameter
Body
Length
Inside
Diameter
Nut, 1/2”
No
Marks
3/8” Bolt or Nut
Wrench—9/16”
3/8
5/16” Bolt or Nut
Wrench—1/2”
5/16
1/4” Bolt or Nut
Wrench—7/16”
1/4
1/2” Bolt or Nut
Wrench—3/4”
1/2
7/16
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
Wrench & Fastener Size Guide
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
nominal size , meaning the inside diameter is 1/2 inch; if a
second number is present it represents the
threads per inch.
When a bolt or capscrew is identified as 1/2 - 16 x 2”, this
means the
nominal size , or body diameter is 1/2 inch; the
second number represents the
threads per inch (16 in this
example), and the final number is the
body length of the
bolt or screw (2 inches long in this example).
The guides and ruler furnished below are designed to
help you select the appropriate hardware and tools.
0
1/4 3/4
1/2
1
1/4 3/4
1/2
2
1/4 3/4
1/2
3
1/4 3/4
1/2
4

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1
TP 400-7087-03-SL-D
© Copyright 2004 Ferris Industries. All Rights Reserved.
Table of Contents
RIDER COMPONENTS
Main Frame & Front Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Seat & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Fuel Tank, Mount & Bumper Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Fuel Supply Hose Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Control Cover & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Headlight Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Engine & PTO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Motion Control Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Motion Control Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Neutral Return Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Reservoir Mount & Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Parking Brake Group - Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Parking Brake Group - Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Rear Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Electrical Service Schematics (S/N: 278 & below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-51
Electrical Service Schematics (S/N: 279 - 1026) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52-55
Electrical Service Schematics (S/N: 1027 & above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56-59
Decals - Brand, Model, Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
MOWER DECK COMPONENTS
61” Mower Deck - Housing, Covers, Spindles & Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
61” Mower Deck - Belt, Pulleys & Idler Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
61” Mower Deck - Rollers & Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
61” Mower Deck - Rear Mount Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
REFERENCE INFORMATION:
Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

2
TP 400-7087-02-SL-D
© Copyright 2004 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2561F
ZT2761F
Main Frame & Front Suspension Group
5
7
2
3
9
10
11
12
13
16
1
17
18
19
20
4
14
14
See Wheels & Tires Group
8
13
11
17
67
4
2
6
5
15
12
21 22
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.

3
TP 400-7087-06-SL-D
The above parts group applies to the following Model Nos.:
ZT2561F
ZT2761F
REF NO. PART NO. QTY. DESCRIPTION
Main Frame & Front Suspension Group
Footnotes:
* S/N: 1026 & below - If main frame is replaced, all components for the neutral return system on page 32
must be ordered.
1 3847952 * 1 MAIN FRAME
2 25284 4 NUT, Hex, Nylon Lock, 3/4-16
3 46092 2 SPACER, .76 x 1.00 x .50
4 22039 4 BALL JOINT, 3/4-16
5 47461 4 SPACER, .76 x 1.00 x .25
6 25265-28 4 CAPSCREW, Hex Hd, 3/4-16 x 3-1/2
7 25093 4 NUT, Hex, Jam, 3/4-16
8 3847743 1 SUSPENSION ARM - LH
9 22853 1 SPANNER WRENCH
10 22842 2 SHOCK & SPRING ASSEMBLY
11 25096 4 NUT, Hex, Nylon Lock, 3/8-16
12 3847049 2 CASTER TIRE MOUNT
13 25156 4 WASHER, 3/8
14 25013-18 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4
15 46093 2 SPACER, .75 x 1.50 x 1.00
16 21072 2 GREASE SEAL
17 20884 4 BEARING, Tapered Roller
18 3847742 1 SUSPENSION ARM - RH
19 25160 2 WASHER, 3/4
20 25104 2 NUT, Hex, Slotted, 3/4-16
21 21073 2 CAP
22 25203-10 2 PIN, Cotter

4
TP 400-7087-02-SL-D
© Copyright 2004 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2561F
ZT2761F
Floor & Brake Cover Group
1
2
5
11
12
13 3
4
6
7
8
9
8
10 6
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.