Sinclair ASDH-96AI User manual

HIGH STATIC PRESSURE
DUCT SERIE
ASDH-96AI
SERVICE MANUAL
EN


“Originalinstructions”
IMPORTANT NOTE:
Read this manual carefully before installing
or operating your new air conditioning
unit. Make sure to save this manual for
future reference.

1
Content
Part. 1 General information...............................................2
Part. 2 Outdoor Unit........................................................... 5
Part. 3 Indoor Unit............................................................ 13
Part. 4 Installation & Troubleshooting...........................24
Part. 5 Controller..............................................................52

2
Part. 1 General information
1. Model Names of Indoor/Outdoor Units .............................. 3
2. External Appearance ........................................................... 3
3. Nomenclature....................................................................... 4

3
1. Model Names of Indoor/Outdoor Units
Type Indoor unit Outdoor unit
Model Power supply Model Power supply
Hi-static
pressure duct
type
ASDH-96AI
220-240V~, 1Ph,
50Hz ASDH-96AI
380-415V~, 3Ph,
50Hz
2. External Appearance
2.1 Indoor units
ASDH-96AI
2.2 Outdoor unit
ASDH-96AI

3. Nomenclature
-
Nominal cooling capacity (96×1,000Btu/h)
High static pressure
Duct
Sinclair
Air conditioner
Inverter
R410A
A S D H 96 A I
4

5
Part. 2 Outdoor Unit
1. Specifications ..................................................................... 6
2. Dimension (Unit:mm) ......................................................... 7
3. Refrigerant circuit .............................................................. 8
4. Wiring Diagrams................................................................. 9
5. Electric Characteristics ................................................... 11
6. Sound Levels .................................................................... 12
7. Accessories ...................................................................... 12

6
1. Specifications
Model \ ASDH-96AI
Power supply V, Ph, Hz 380-415V~, 3Ph, 50Hz
Ambient temp in cooling °C -15～48
Ambient temp in heating °C -15~24
Rated input (Whole units) W 11,700
Rated current (Whole units) A 16
Compressor
Model \ LNB53FCAMC
Type \ Rotary
Brand \ MITSUBISHI
Quantity \ 1
Capacity kW 16.86
Input kW 5.2
Crankcase heater W 25
Refrigerant oil type \ FV50S
Refrigerant oil charge mL 1700 + 1500
Outdoor fan motor
Model \ WZDK170-38G-1
Type \ DC
Quantity \ 2
Brand \ Panasonic
Insulation class \ E
Safe class \ IP × 4
Input W 250(up)/185(down)
Output W 200(up)/150(down)
Rated current A 1.7(up)/1.4(down)
Outdoor fan
Material \ Plastic
Type \ Axial fan
Quantity \ 2
Diameter mm 560
Height mm 170
Outdoor coil
Number of rows \ 2
Tube pitch(a)×row pitch(b) mm 21 × 19.4
Fin spacing mm 1.5
Fin type \ Hydrophilic fin
Tube outside diameter mm Ф7
Tube type \ Inner groove tube
Length × height mm 1080 x 756
Number of circuits \ 18
Outdoor air flow m3/h 9800
Sound pressure level dB(A) 59
Outdoor unit
Net dimension(W×D×H) mm 1120×1558×528
Packing
dimension(W×D×H) mm 1270×1720×565
Net/Gross weight kg 147/163

7
Specification:
Refrigerant Type \ R410a
Factory charged kg 7.2
Throttle type \ Electronic expansion valve
Design pressure (Hi/Lo) MPa 4.4/2.6
Refrigerant piping Liquid pipe mm Ф9.53
Gas pipe mm Ф25.4
Note:
1.
The nominal cooling capacity is based on the following conditions: Indoor temperature, 27°C DB, 19°C WB; Outdoor temperature, 35°C
DB, 24°C WB.
2.
The nominal heating capacity is based on the following conditions: Indoor temperature, 20°C DB, 15°C WB; Outdoor temperature, 7°C
DB, 6°C WB
3.
The noise is measured in the semi noise suppression lab.
4.
Specifications are subject to change without prior notice for product improvement.
2. Dimension (Unit: mm)
1558
1120
668 206
440
400
528 494

8
3. Refrigerant circuit
High pressure
switch
Oil seperator
Oil return
capilary
Compressor
Low pressure
switch
Low pressure
liquid
accumulator can
Condensor
High pressure
liquid
accumulator
can
Electronic
expansion
valve
Evaporator
SV5
SV6

9
4. Wiring Diagrams

10
Dial-up function definition
S5 function definition S6 function definition
1 2 3
S5
ON
Heating priority mode
(set by factory default)
1 2
S6
ON
Automatic addressing
1 2 3
S5
ON
Cooling priority mode
1 2
S6
ON
Non-automatic addressing
(set by factory default)
1 2 3
S5
ON
Initial-start priority mode
1 2
S6
ON
Clear indoor unit address
1 2 3
S5
ON
Heating only mode
1 2 3
S5
ON
Cooling only mode
ENC2 function definition (Dial-up cannot be
changed)
ENC3 function definition
ENC2
Indoor unit capacity
dial-up
ENC3
Outdoor unit network
address dial-up
0: 8HP (25.2kW/26kW)
1: 10HP (28kW)
F: 7HP (22.4kW)
0-F indicates 0-15
Code Name Code Name
COMP. Inverter compressor T5 Inverter compressor discharge
temperature sensor
FAN-UP,
FAN-DOWN Fan motor KM(B) Contactor
STF1 4-way valve E1, E2 Filter capacity
SV(2,4,5,6,7) Solenoid valve R1, R2 Cement resistor
PTC Thermal resistor
HEAT1
Crankcase heating
XT2 Big 4-phase terminal
L-PRO Pipeline low pressure switch
L-3 Reactor
H-PRO Pipeline high pressure switch
CT1, IC201 Current instrument transformer
K1 Discharge temperature switch
BD-1 Bridge rectifier
XS1-XS2, XP1-XP2
Middle terminal
ZR10 Varistor
T3
Piping temperature sensor
C1, C2 Ferrite core
T4
Outdoor ambient temperature sensor

11
Contents displayed by DSP2
H0 COMM. Fault between IR341 and main chip.
H1 COMM. Fault between communication chip and main chip.
H4 3 times of P6 protection in 30 minutes.
H5 3 times of P2 protection in 30 minutes.
H7 The number of indoor units decreases.
H8 Reserved.
HF M-HOME for the indoor and outdoor units does not match.
E1 Reserved.
E2 Communication fault between the outdoor and indoor units.
E4 T3 & T4 temperature sensor fault.
E5 Voltage protection fault or a leak of Phase B, Phase N.
E6 DC fan motor fault.
E7 Discharge temperature sensor fault.
EA A fan in the A region run for more than 5 minutes in Heating mode.
Eb 2 times of E6 protection in 10 minutes.
P0 Inverter compressor top high temperature protection.
P1 High pressure protection.
P2 Low pressure protection.
P3 Outdoor input current protection.
P4 Compressor discharge high temperature protection.
P5 Outdoor condenser high temperature protection.
P6 Inverter module protection.
P8 Typhoon protection.
PE Evaporator high temperature protection.
5. Electric Characteristics
Model
Outdoor Unit Power Supply Compressor OFM
Hz Voltage Min. Max. MCA TOCA MFA MSC RLA KW FLA
ASDH-96AI 50 380-415V 342V 440V / 23 40 / 15.4 0.17 1.7
Note:
MCA: Min. Current Amps. (A) TOCA: Total Over-current Amps. (A)
MFA: Max. Fuse Amps. (A) MSC: Max. Starting Amps. (A)
RLA: Rated Locked Amps. (A) OFM: Outdoor Fan Motor
FLA: Full Load Amps. (A) KW: Rated Motor Output (kW)

12
6. Sound Levels
Unit Number Model Noise level under three speeds of fan (dB(A))
1 ASDH-96AI 59
7. Accessories
Accessory name of outdoor unit Qty. Purpose
Connection pipe 1
Connecting pipe of system
Curved connection pipe 1
1m 1.3m
Front

13
Part. 3 Indoor Unit
1.Features............................................................................... 14
2.Specifications ..................................................................... 15
3.Dimensions (Unit: mm)....................................................... 16
4.Wiring Diagrams ................................................................. 17
5.Capacity Table..................................................................... 20
6.Static Pressure Curve ........................................................ 21
7.Electric Characteristics...................................................... 22
8.Sound Levels ...................................................................... 22
9. Accessories........................................................................ 23

14
INDOOR UNIT
Air supply
Air return
1. Features
1.1 Compact design & convenient installation
Convenient installation, hidden in the ceiling, unit installation is not hindered by the location of lighting fixtures or
room structure.
Air inlet and outlet flanges are standard and easy for duct connection.
1.2 External static pressure
Three speed fan motor.
External static pressure is up to 150Pa.
The indoor air flow is up to 4800m3/h.
1.3 Flexible duct design for different room styles
Multi diffusers from one indoor unit supply airflow to multi rooms at the same time. The unit is suitable for
various applications, such as restaurants, connect halls and hotels.
1.4 High efficient DC fan motor
High energy efficient thanks to the DC fan motor.
Contrast with the AC fan motor, the power consumption of DC fan
motor can reduce up to 50%.
1.5 Optimized electronic control board
Equipped with remote ON/OFF and remote Alarm connection
terminal.
Compatible with central controller CCM03/CCM30.
inspection port indoor unit

15
2. Specifications
Model ASDH-96AI
Power supply V, Ph, Hz 220~240V,1Ph,50Hz
Cooling
Capacity W 28,000
Input W 9,000
EER W/W 3.11
Heating
Capacity W 31,500
Input W 8,500
COP W/W 3.71
Rated input W 850
Rated current A 4.5
Indoor fan
motor
Model \ WZDK750-38GS-W
Brand \ Panasonic
Quantity \ 1
Speed r/min 1200/1160/1090
Indoor coil
Number of rows \ 4
Tube pitch(a)×row pitch(b) mm 25.4×22
Fin spacing mm 1.5
Fin type \ Hydrophilic aluminum fin
Tube size mm Ф9.52
Tube type \ Inner grooved copper pipe
Coil(W×H) mm 1,202×457.2
Number of circuits \ 18
Indoor air flow m3/h
3000~4100~4800
External static pressure Pa
0~150
Indoor noise level dB(A) 49~52
Refrigerant \ R410A
Design pressure MPa 4.4/2.6
Refrigerant
pipe
Liquid side / Gas side mm Ф9.52/Ф25.4
Max. refrigerant pipe length m 50
Max. difference in level (Outdoor upper) m 25
Max. difference in level (Outdoor lower) m 30
Connection
wire
Power wire \ 5×4.0mm2(outdoor), 3×2.5mm2(indoor)
Signal wire \ 3×0.75mm2
Drain pipe size (OD) mm Ф31(outdoor), Ф33(indoor)
Controller \ KJR-29B (Wired controller)
Operation temperature °C 17～30
Indoor unit
Dimension (W x H x D) mm 1,470×512×775
Packing (W x H x D) mm 1,555×545×875
Net/Gross weight kg 83/92
Note:
1. The nominal cooling capacity is based on the following conditions.
Indoor temperature: 27°C DB, 19°C WB; Outdoor temperature: 35°C DB, 24°C WB.
2. The nominal heating capacity is based on the following conditions.
Indoor temperature: 20°C DB, 15°C WB; Outdoor temperature: 7°C DB, 6°C WB
3. The noise is measured in the semi noise suppression lab.
4. Specifications are subject to change without prior notice for product improvement.

16
3. Dimensions (Unit: mm)
Air outlet duct connection screw hole location diagram
Return air duct rivet screw hole location diagram
122
194
194
272 272
254
390
1138

17
4. Wiring Diagrams