Sinclair ASE-150AH User manual

SERVICE MANUAL
ASE-150AH, ASE-192AH
CONDENSING UNITS

Content
General information.................................................. 2
Outdoor Unit............................................................ 53
Installation............................................................... 65
Controller............................................................... 113
1

General information
1. Model Names of Indoor/Outdoor Units..............................3
2. External Appearance.............................................................3
3. Nomenclature .........................................................................4
2

Model Names of Outdoor Units
Cooling Heating
kW kW
ASE-150AH 44.0 47
ASE-192AH 56.3 58.6
Outdoor unit
Model Power supply
Capacity
380-415V~ 3Ph, 50Hz
3

Outdoor unit
ASE-150AH ASE-192AH
4

Refrigerant circuits
5

Outdoor Unit
1. Specifications.......................................................................... 7
2. Dimensions (Unit: mm) ........................................................... 9
3. Service Spaces ....................................................................... 10
4. Wiring Diagrams ..................................................................... 11
5. Electric Characteristics ........................................................... 13
6. Sound Levels .......................................................................... 13
6

Notes:
1. Rated input = Max. input, Rated current = Max. current.
2. Nominal cooling capacities are based on the following conditions: Indoor temp: 27°CDB, 19°CWB; Outdoor
temp: 35°CDB; Nominal heating capacities are based on the following conditions: Indoor temp: 20°CDB;
Outdoor temp: 7°CDB, 6°CWB.
1. Specifications
7
ASE-150AH
\380-415V~, 3Ph, 50Hz
°C 17-46
°C -7-24
W26,900
A47.9
dB(A) 70
Type xQty. \Scroll x3
Brand \Hitachi
Model \E605DH-59D2YG
Capacity W15,390
Input W5,130
Rated current A8.8
Locked rotor Amp A62
Refrigerant oil ml 500 (FVC68D)
\R410A/10,000g
Type xQty. \Axial fan x2
Motor model \YDK380-4D
Motor input (4/3 fan blades) \Hi: 615/580; Lo: 425/420
Capacitor \20|jF/450V
Motor speed (4/3 fan blades) rpm Hi: 1000/1090; Lo: 780/870
Type \Copper tube and aluminum fin
Tube size mm 07.94
No. of rows \2
Fin space mm 1.6
Tube pitch(a)xrow pitch(b) mm 22x19.05
Coil (WxH) mm 2,286x1,232
Number of circuits \28
Liquid side/ Gas side mm 016/032
Max. pipe length m50
Max. difference in level \
Power wire \5x16.0mm2
Signál wire \4x1.0mm2
mm 1,250x1,615x765
mm 1,305x1,790x820
kg 288/308
Rated current (Outdoor unit)
Model
Power supply
Ambient temp in cooling
Ambient temp in heating
Rated input (Outdoor unit)
Connection wire
Dimension (WxH*D)
Packing (WxH*D)
Net/ Gross weight
Noise level
Compressor
Refrigerant type/charge
Fan
Coil
Refrigerant pipe

Notes:
1. Rated input = Max. input, Rated current = Max. current.
2. Nominal cooling capacities are based on the following conditions: Indoor temp: 27°CDB, 19°CWB; Outdoor
temp: 35°CDB; Nominal heating capacities are based on the following conditions: Indoor temp: 20°CDB;
Outdoor temp: 7°CDB, 6°CWB.
8
\
°C
°C
W
A
dB(A)
Type xQty.
\
Brand
\
Model
\
Capacity W
Input W
Rated current A
Locked rotor Amp A
Refrigerant oil ml
\
Type xQty.
\
Motor model
\
YDK380-4D YDK450-6C
Motor input (4/3 fan blades)
\
580/420 724/399
Capacitor
\
20|jF/450V 25|jF/450V
Motor speed (4/3 fan blades) rpm Hi:1,090/Med:870(3 blades) Hi:840/Med:550(4 blades)
Type
\
Tube size mm
No. of rows
\
Fin space mm
Tube pitch(a)xrow pitch(b) mm
Coil (WxH) mm
Number of circuits
\
Liquid side/ Gas side mm
Max. pipe length m
Max. difference in level
\
Power wire
\
Signál wire
\
mm
mm
kg
Packing (WxH*D)
Net/ Gross weight
Fan
Coil
Refrigerant pipe
Connection wire
Dimension (WxH*D)
Rated input (Outdoor unit)
Rated current (Outdoor unit)
Noise level
Compressor
Refrigerant type/charge
Model
Power supply
Ambient temp in cooling
Ambient temp in heating
9.6
ASE-192AH
380-415V~, 3Ph, 50Hz
17-46
-7-24
32,200
53.8
73
Scroll *3
Hitachi
E655DH-65D2YG(GC)
17,100
5,700
016/O32
64
500 (FVC68D)
R410A/11,800g
Axial fan *2
Copper tube and aluminum fin
07.94
2
1.6
22x19.05
3,155x1,232
28
320/336
50
25m(O.D. up) /30m(O.D. down)
5x16.0mm
2
4x1.0mm
2
1,390x1,615x765
1,455x1,790x830

ASE-150AH
Top view
ASE-192AH
2. Dimensions (Unit: mm)
9

Top view
3. Service Spaces
Notes:
1. In case any obstacles exist above the outdoor unit, such obstacles must be 2000mm above the outdoor
unit.
2. If miscellaneous articles are piled around the outdoor unit, such articles must be 400mm below the top of
the outdoor unit.
10

ASE-150AH
4. Wiring Diagrams
11

ASE-192AH
12

5. Electric Characteristics
Remark:
MCA: Min. Current Amps. (A)
TOCA: Total Over-current Amps. (A)
MFA: Max. Fuse Amps. (A)
MSC: Max. Starting Amps. (A)
RLA: Rated Locked Amps. (A)
OFM: Outdoor Fan Motor.
FLA: Full Load Amps. (A)
KW: Rated Motor Output (kW)
6. Sound Levels
Front
h
H
1 m
Note: H = (h+1) / 2
Microphone
Hz Voltage Min. Max. MCA TOCA MFA MSC RLA KW FLA
ASE-150AH 50 380-415V 342V 440V 37.1 47.9 52.7 62 8.8 0.76 5.48
ASE-192AH 50 380-415V 342V 440V 45.4 53.8 59.2 68 9.2 0.83 6.34
Model Outdoor Unit Power Supply Compressor OFM
Model Noise level
ASE-150AH 70 dB(A)
ASE-192AH 73 dB(A)
13

Installation
1. Notes......................................................................................66
2. Installation of Outdoor Units....................................................75
3. Connection of Refrigerant Pipe...............................................79
4. Heat Insulation of Refrigerant Pipe .........................................88
5. Electric Connection.................................................................89
6. Trial Run.................................................................................97
7. Trouble shooting .....................................................................98
8. Maintenance......................................................................... 111
14

1. Notes
CAUTION:
Transport the air conditioner with the original package.
Do not throw the remote controller and wired controller.
If the air conditioner needs to be installed on a metal part of the building, electric insulation must
be performed, and the installation must meet the relevant technical standards of electric devices.
The unit must be installed 2.3m above floor and shall not be installed in the laundry.
The enclosure of the appliance shall be marked by word, or by symbols, with the direction of fluid
flow.
An all-pole disconnection switch having a contact separation of at least 3mm in all poles should be
connected in fixed wiring.
Operate the remote controller within the receiving scope of the indoor unit, and direct the
transmitting part of the remote controller to the receiver of the indoor unit.
Install the unit where enough space of installation and maintenance is available.
Install the unit where the ceiling is horizontal and enough for bearing the weight of the indoor unit.
Install the unit where the air inlet and outlet are not baffled and the least affected by external air.
Install the unit where the supply air flow can be sent to all parts in the room.
Install the unit where it is easy to lead out the connective pipe and the drain pipe.
Install the unit where no heat is emitted from a heat source directly.
Installing the equipment in any of the following places may lead to faults of the equipment (if that
is inevitable, consult the supplier):
The site contains mineral oils such as cutting lubricant.
Seaside where the air contains much salt.
Hot ring area where corrosive gases exist, e.g., sulfide gas.
Factories where the supply voltage fluctuates seriously.
Inside a car or cabin.
15

Place like kitchen where oil permeates.
Place where strong electromagnetic waves exist.
Place where flammable gases or materials exist.
Place where acid or alkali gases evaporate, or other special environments.
Install the unit in a dry and well ventilated place.
Install the unit where the bearing surface is level and can bear weight of the unit, and is suitable
for installing the unit horizontally without increasing noise or vibration.
Install the unit where the operation noise and the expelling of air do not affect neighbors.
Install the unit where no flammable gas is leaked.6Install the unit where it is convenient for pipe
connection and electric connection.
2. Installation of Outdoor Units
 When installing the unit, leave a space for maintenance shown in the following figure. Install the
power supply at the side of the outdoor unit.
ASE-150AH ASE-192AH
16

In case any obstacles exist above the outdoor unit, such obstacles must be 2000mm above the
outdoor unit.
If miscellaneous articles are piled around the outdoor unit, such articles must be 400 mm below
the top of the outdoor unit. Use 4 steel ropes of a diameter 6mm or bigger size to hoist the
outdoor unit and move it into the site.
In order to prevent scratch and deformity the outdoor unit, apply a guard board to the surface of
contact between the steel wireand the air conditioner. Remove the cushion for use in the
transport after finishing the transport.
17

The distance of the foundation bolt is shown in following picture. (Unit: mm)
ASE-150AH
ASE-192AH
18