Slant/Fin Malibu User manual

--/*,
AUAIIABLEWTIH
RITT,|,OORAERO
BURNIRS

The
Efficient
qnd
Dependqble
Cqst
lrcn
Oil
Boiler
Molibuismorethon
"iusf
onother"compoct,cost
iron
oilboiler:
Molibucombines
the
bedouolitv
feoturesofexi$inoboilersino
reosonobly
pricedpockoqe.
Andit
offersSlon/Fin[super
heot
tronsfersectiondeiignwfi'ich
vinuolly
eliminotessoot-cloggingond
imorovesheottronster.
In
size,oppeoronceond
level-of-quietness,theMolibu
rivols
qor
fired
units,'mokinq
itideolforinstollotionin
ployroom
or
finisled
bosement.Andsiiceitoerformswellevenwithoconventionol
burner,Molibuisthe
perfect
boiler
forreplocementwork.
Molibucomesoutof
the
crote
fully
pre-wired
ondreodyforhook-
up.
ltfeoturesmonylittleiouchesihotsimplify
thelife
of
the
controctorondservicemon.
All
quipmeni
isfront-mountedfor
eosyinstollotion,eosyserviceondeosyoccess
totonklessheoter.
Outstqnding
Feotures:
Inoeniousflue
possoqe
confisurotion
reducesoveroqedroftlosbyouer
ld%.youget
sufficie"nt
heotironsfereuen
when
chi'ineyconditionsore
poor
(reploceme-nt
iobs
or
when
houseisenlorged|.
Molibu
performs
welleuenwiihvirtuollyonyconventionol
burner.Perfectfor
newinstolloilonsor
replocement
work.
Burnertube
islorge
enough
for
oll
stondordbrondsondmodels,
Feoiuresoir-eliminotorcost
intofrontsection,eliminoting
theneedfor
o
seporotedevice.
Enoineered
for
speedv
instollotionond
mointenonce.
Corton
is
only
25"wide
--
iorr.r
througllnormoldoorwoys.
Allmodelsorefullyossetbledond
pre-
wired.
Burner'riflonge-mountedto.nrrr.
properpositioning.
Designedforeosy
mointenonce.Burner,conhols,circulotorond
tonkless
heoter
ore
locotedinfront
for
eosyoccess.
Decorotor
iockel
hos \
interchongeoblesideponels
tosimplifyreplocement
in'cose
ofdomoge. \/
Choiceof
Aero
burner,
orodvoncedtechnology
Riello
bumer.
Relioble,high-
efficienry
Rielloburnersensureo
minimumof",ollbo,krondreduce "
moinienoncecontroctcosts.

RATINGS-MMSERIES
WITHAEROBURNERS
ModEl
Number BurnerCap. +
ml/s USGPH
Gross
Oulput
Watts BTUH
Hol Water Chlmney Size Chimney
Helght
mm ft.
Boller
Water
Content
L U.S.
gals
Welght
of 'P'
Boiler
kg lbs
Net
Oulput
WAttS BTUH
NetRating
Water
m2 Sq.
ft.
Rectangular
mm In.
Inside
Diameter
mm in
MM- 85
MM-100
MM-120
MM-150
0.89 0.85
1.05 1.00
'1.26 1.20
1.58 1.50
30500 104,000
34000'116,000
41
000 139,000
52000 178.000
26500 90,400
29600 100,900
35400 120,900
45400 154,800
56.0
63.5
74.9
95.9
603
684
806
r0s2
2ogx203 8x8
203x203 8xB
203x203 8x8
203x20g 8xB
152 6
152 6
152 6
152 6
4600 15
4600 15
4600 15
4600 15
23.
2.
23.
23.
o.
o.
6.
o.
1A4 405
184 405
184 405
184 405
.AddsutfX,.P''|orpac|€gedwaterboi|er,orsUfiX..XP,,forpac|€gedMterbo
Nelntingstorba$bmrdndiatjonarebasdonapipingandpick-Upal|owanceof1'15(hottate0'S|af
Fordebilsot
nozlesizeand
pumppressure,
refertoBum€r
Manual.
' Addsuffx
"PT'
for
paclaged
waterboilerwihb
--Atcombustoncdditioio|1uo',ho/oco,.tTank|esSheabrratingsbasedoninhrmitbntdraw.chimney|ri0htforal|MSed6mde|S|sm
Ne,t
ratingsforbaseboard
fordehjls
ofnodesize
and
pump
pressure,
refer
toBumer
ilanual
Dimensions
12mm
(112"1
TAPPING
FORAIRVENT
12mm
('ll2")&
19mm
(3/4")
TANKLESSCOIL
CONNECTIONS
ON
MSERIESONLY
38
mm
(1-1/2")
SUPPLY-MM
SERIES
52
MM
i2') SUPPLY_M
SERIES
OPTIONAL
EXTENDEDJACKET
Equipment
PACKAGED
WATER
BOILER
(sutfix
P)includes
pre-
assembled
heatexchanger
withbuilt-in
aireliminator,
combustion
chamber
and
base,
insulated
flush
iacket;
oil
burner
with
nozzle,
primary
relayandcadmium
sulfide
flame
detector;
draft
regulator;altitude,
pressure
and
temperature
oauqe;
pressure
ielietvalve
(ASME);
fluebrush;
dual
iqudsrit
fiigh
limit/circulator
relay),32
mm
(1-1l4")
circulator*,
draincock,
24
voltthermostat.
PACKAGED
WATER
BOILER
(sufiix
XP)Sameas
Pboiler
above,
butwithout
circulator
and
thermostat.
PACKAGED
WATER
BOILER
WITH
TANKLESS
HEATER
(suffix
PT)
includesallequipment
listed
formodel
f plus
tbnkbss
heater,3-way
combination
control
(high
limit,
circulator
relay
and
lowlimit
withadiustable
ditferential)
instead
of
2-waycombination
control.
PACKAGED
WATER
BOILER
WITH
TANKLESS
HEATER
(sutfix
XPT)
Sameas
PTboiler
above,
butwithout
circulator
andthermostat.
PACKAGED
STEAM
BOILER
(suffix
PZlincludes
pre-
assembled
heat
exchanger,
combustion
chamber
andbase,
insulated
flush
jacket;
oilburner
with
nozzle,cadmium
sulfide
flamedetector,
primary
burner
convol,steam
pressure
limitcontrol
with
siphon
pressure
gauge,
lowwater
cut-off,
water
levelsight
glass
with
fittings,steam
pressure
relief
valve
(ASME),
drain
cock,draft
regulator,24
volt
thermostat,
fluebrush,
Steam
trim
packaged
separately
to
prevent
damage.
PACKAGED
STEAM
BOILER
WITH
TANKLESS
HEATER
(sufiix
PZT)
includes
allequipment
listed
formodel
PZ'
plus
tankless
heater
andlow
limitcontrol.
OPTIONAL
EOUIPMENT
Extended
jacket
(covers
burner,
control
&
circulator),
two-stage
fuel
pump.
32
mm
(1-1l4")
/ RETUFN
\-,
L____SZ__
I l-.ul.li--
^ :l
| '--- , 6------------------------'..---------l
l--432mm
(17')
*l I
r_--l
tDimensions
shown
are
forAeroburner" SIDE
VIEW
' Cartons torall models
are635
mm (25")
wide,
1067mm (42")
high.
STEAM
BOILER
DIMENSIONS
Front
view:Lowwatercut-off
extends
191mm(7- 1/2")beyond
leftside
of flush iackel.
sids viewl
Reterto "8" above.
Noextended
iacket
available
forsleam
models.
U
RATINGS-M
SERIES
WITH
AEROBURNERS
Model
Numbel Burner
Cap.
ml/s USGPH
Gross
Output
Watls BTUH
Hot
water Steam ChimneySize
Tankless
HeaterCap.1
Us USGPN
'PZ'Boiler+
Water
Content
L U.S.oals
Weighl
ol'PZ
Boll6r
kg lbs.
Net
Output
Watts BTUH
Net
Rating
Water
m2 Sq.
ft.
Net
Output
Watts BTUH
NetRating
Steam
m2 Sq.
tl
Rectangular
mm in.
lnside
Diameter
mm tn.
M-100
M-120
M-150
1.00
1.20
1.50
1.05
1.26
1.58
34000 116,000
39000 132,000
48000 165.000
29600 100,900
33600 114,800
42100 143,500
62.5 673
71.1 765
88.9 957
25500 87,000
29000 99,000
36
300 123.800
33.7 363
38.4 413
48.0 516
2O3x2O3 8x8
203x203 8x8
203x203 8x8
178 7
178 7
178 7
0.19 3
0.22 3-112
0.25 4
21.6 5.7
21.6 5.7
25.4 6.7
152 335
168 370
191 420
.-
S
@
E
N
{
@
Boiler
Model
FlushJacket
Deplh
mm tn.
"B"
Depth Inc,
Burner
mm tn.
"c"
ExtendJacket
Diametel
mm tn.
"D"
FlueCollal
Depth +
mm in-
Ovemll
Carton
mm in.
M-100
M-120
M-150
MM-85
MM-100
MM-120
MM-150
445
445
521
445
445
445
445
17'v2
17
112
201t2
171t2
17112
17112
17112
711
711
747
2A
2A
31
28
2A
2A
28
71'l
711
711
711
476
876
953
876
476
476
876
341t2
341t2
37112
34112
34't12
34'v2
34112
174
174
174 7
6
6
6
6
152
152
152
152
1016
1016
1016
't016
10t6
1016
1016
40
40
40
40
40
40
40

RATINGS-MMSERIES
WITHRIELLO
BURNERS
Model
Number BurnerCap.+
ml,'s USGPH
Gross ' '
OulPut
Watts BTUH
Hol Water ChimneySize Chimney
Height
mm ft.
Boiler
Water
Contenl
L US
gals
Weighl
ol'P'
Boiler
kg lbs
Nel
Oulput
Watts BTUH
NetRating
Water
m? sq.tt
Rectangular
mm in.
lnside
Diameter
mm in.
MM-85
irM-100
Mt\,t-120
MM-150
MM.200
MM-250
MM-275
MM-300
0.89 0.85
1.05 1.00
1.31 1.25
1.58 1.50
2.10 2.OO
2.63 2.50
2.89 2.75
3.16 3.00
30800 105,200
34
700 118,300
44
000 149,900
s2800 179,900
70
800 241,500
66900 296,200
94600 322,700
103900 354,300
27000 91,500
30200 102,900
38
200 130,300
45900 156,400
61600 210,000
75500 257,600
82
200 280,600
90300 308,100
56.7 610
63.7 686
80.7 869
96.9 1043
130.1 1400
1
59.5 1717
173.8 1871
190.8 2054
203
x 203
2O3
x2O3
203
x 305
203
x 305
203x 305
203
x 305
203x 305
203x 305
8x
8x
8x
8x
8x
8x
8x
8x 2
152 6
152 6
178 7
203 I
203 I
203 8
203 8
203 8
4600 15
4600 15
4900 16
5200 17
5500 18
5500 18
5500 18
5500 18
23.1 6.
23.1 6.
23.1 6.
23.1 6.
26.9 7.
31.0 8.i
34.8 9.i
34.8 9.:
184 405
184 405
184 405
184 405
206 455
236 520
259 570
259 570
'Add
sufx
"P"
tor
packaged
Mterboiler,0rsufx
For
dehils0fnOzle
size
and
pumppressure,
refert0
Eurner
lvlanual.
RATINGS-M
SERIES
WITHRIELLO
BURNERS
''AtcombUstioncond|tiono|121h!1hokco,'tTanklessheaterratingsbas€donint€rmitbmdmw
For
deuilsol
nozle
size
and
pump
pressure,
refertoBumerlvlanual.
Dimensions
12
mm1112"\
TAPPING
FOR
AIRVENT
12mm
(112")
& '19 mm
(3/4")
TANKLESS
COIL
CONNECTIONS
ON
MSERIESONLY
32
mm
(l-1/4')
RETURN
NOTE:
Itis recommendsdthat
the draft rsgulator bs
installeda minimum of
457mm (18")from
the boiler.
.-ffi
FRONTVIEW
'Dimensions
shownare
forRielloburner
AeroDimensionsi 267mm
(1
0112"
\
' Cartonslorall modelsare635mm (25")
wide,1067mm (42")
high.
STEAM
EOILERDIMENSIONS
Front
view:
Lowwatercul'offexlends
191mm17
-1/2")beyond
leltsideot flush jacket.
Sideview:
Feferto "B" above.
Noextended
iacket
availablelor steammodels.
l*____ c --------------------------*
SIDE
VIEW
Boilel
Model
FlushJackol
Depth
mm in.
"8"
Depthinc.
Eumer
mm tn.
"c"
ExtendJackel
Dlameter
mm tn.
"D"
FlueCollar
Depth +
mm tn.
Overall
Carton
mm in
M.100
M.120
M-150
M-200
M-250
MM-85
MM-100
MM-120
MM-150
MM-200
MM-250
MM-275
MM-300
445
445
521
610
445
445
445
445
521
610
699
aoo
171tZ
171t2
201t2
24
271t2
171t2
171t2
17
1t2
17
'i2
m1t2
24
27ilz
27112
71t 28
71't 2o
787 31
876 341t2
965 38
711 I
711 28
711 28
711 28
787 3l
876 341t2
965 38
965 38
476 341t2
876 341t2
953 371t2
1054 41112
1130 441t2
876 341t2
876 *1t2
876 34112
876 U1l2
953 371t2
1054 411t2
1130 441t2
1130 44112
178 7
17A ?
174 7
203 8
203 I
152 6
152 0
152 6
152 6
17A 7
203 I
203 I
203 8
1016
1016
1016
1194
1
194
1016
1016
1016
1016
1016
1'194
1194
1194
40
q
47
47
40
4Q
40
40
N
47
47
47
Equipment
PACKAGED
WATER
BOILER
(sutfix
P)includes
pre-
assembled
heatexchanger
withbuilt-in
aireliminator,
combustion
chamber
andbase,
insulatedflush
iacket;
oil
burner
with
nozzle,
primary
relayandcadmium
sulfide
flame
detector;
dratt
regulator;altitude,
pressure
and
temperature
gauge;
pressure
reliel
valve
(ASME);
fluebrush;dual
aquastat
(high
limiVcirculator
relay),32mm
(1"1/4")
circulator*,
draincock,
24voltthermostat. { ,
PACKAGEDWATERBOILER
(suffix
XP)Same
as
Pboiler \F'l
above,but
withoutcirculatorandthermostat.
PACKAGED
WATERBOILERWITHTANKLESSHEATER
(suttix
PT)
includesallequipment
listedformodel
f plus
tanklessheater,3-waycombination
control
(high
limit,
circulator
relay
and
lowlimitwithadjustabledifierential)
insteadof
2-way
combination
control.
PACKAGEDWATER
BOILERWITHTANKLESSHEATER
(sutfix
XPT)SameasPTboilerabove,but
without
circulator
andthermostat.
PACKAGED
STEAMBOILER
(suffix
PZ)includes
pre-
assembled
heatexchanger,
combustion
chamberandbase,
insulated
flush
jacket;
oilburner
with
nozzle,cadmium
sulfide
flamedetector,
primary
burnercontrol,
steam
pressure
limitcontrolwithsiphon
pressuregauge,
lowwater
cut-off,
waterlevel
sight
glass
withfittings,steam
pressure
reliefvalve
(ASME),
drain
cock,draft
regulator,24
volt
thermostat,
fluebrusJr.Steam
trim
packaged
separately
to
prevent
damage. !
PACKAGEDSTEAM
BOILER
WITHTANKLESSHEATER
(sutfix
PZT)includesallequipment
listedformodelPZ,
plus
tanklessheaterand
lowlimitcontrol.
' ExceptonMM-250,MM-275,MM-30o
Athermic
three-way
mixingvalveshouldbeinstalled
onallresidentialoil
installations.
Valvesare
available
from
SlanUFin.
lE T'*ANT,F,N
LTD,LTE
E,
*,*;'iffi .,**;;",ffi )ffi
ENGI
NEEREDFOFEXCETTEA'CE
Model
Number BurnerCap.
ml/s USGPH
Gross
' '
Output
Watts BTUH
HotWater Sleam ChimneySize
Tankless
HealerCap.t
l/s USGPM
'PZ'Boiler
+
Water
Content
L US
gals
Weight
ot'PZ'
Boiler
kg lbs.
Net
Output
WAttS BTUH
NetRating
Water
m, Sq. ft
Net
Output
WAttS BTUH
NetRating
Sieam
m, Sq.
tl
Rectangular
mm in
Inside
Diameter
mm tn.
M-100
M-l20
M-150
M-200
M-250
1.00
1.20
'1.40
2,00
2.40
1.26
1.47
2.10
2.52
34500 117,600
41800 142,740
49
300 168,200
69000 235,400
83700 285,400
30000 102,300
36400 124,100
42
900 146,300
60000 204,700
72800 244,200
63.4
76.8
90.6
126.8
153.7
682
827
'1365
25900 88,200
31400 107,000
37000 126,200
51800 176,600
62800 214,100
34.2 368
41.4 446
48.9 526
68.4 736
82.9 492
203x203 8xg
203x203 Ex8
20gx20g 8xB
209x203 8x8
203x305 8x12
178 7
178 7
178 7
203 I
203 I
0.19 3
0.22 3-112
0.25 4
0.32 5
0.38 6
21.6 5.7
21.6 5.7
25.4 6.7
28.4 7.5
31.8 8.4
1s2 335
168 370
191 420
220 485
247 545
OPTIONAL
EXTENDEDJACKET

IMPORTANT-REFER TO STANDARDCSA 8139-
1976, INSTALLA'rIONCODE FOR OIL BURNING
EQUIPMENT, FOR RECOMMENDED INSTALLA-
TION PRACTICE.
CONTENTS Page
Tapp~ngsand Openlngs 2
Ratlngs and Data 2
lnstallatlon lnstructlons
Locat~on 3
Air Supply 3
Chlmney Requirements and Dlmenslons 3
Electrical Supply 3
Fuel 011 Supply 3
Flow Control Valve 3
Mlnlrnum Clearances 3
Aquastat Sett~ngs 3
Pressure Control Sett~ngs 3
Operat~nglnstructlons 4
Cleanlng lnstruct~ons 4
Cleanlng and Fllllng New Water Boller
4
Steam Controls lnstallat~on 6
Cleanlng and Fllllng NewSteam Bo~ler 6
Wlrlng Dlagrams
S Dlagram 8
P Dlagram 8
PT D~agram 9
PZ Dlagram 9
PZT Dlagram 10
Care and Malntenance
Extended Shutdown 11
Provldlng Protect~onfrom Freez~ng 11
011 Burner 11
General Maintenance 11
MALIBU SERIES, BOILER-BURNER UNIT IS
APPROVED FOR USE WlTH FUEL OIL NOT
HEAVIER THAN No.
2 (FURNACE) OIL.
THlS SYSTEM MUST BE
INSTALLEDINACCORDANCE
WlTH APPLICABLE LAWS,
REGULATIONS AND ORDINANCES
WHICH ALWAYS TAKE
PRECEDENCEOVER THESE
INSTRUCTIONS.
THlS MANUAL MUST BE
LEFT WlTH OWNER AND
SHOULD BE HUNG ON
OR ADJACENT TO THE
BOILER FOR REFERENCE.

BOILER TAPPINGS AND OPENINGS TOP VlEW
BACK VlEW
(3)
2" on M SERIES
1 lh" on MM SERIES
-*o op]
/
FRONT VlEW
(5) I/? "
(1) 1" on steam boilers only (7) 1 lh" return
MM SERIES M SERIES
Slwm Tankkrr
.. -- - - - -
(1) N/ A 1" wash out tapplng
N/A
(2) 3/4" relief valve tapping 3/4" relief valve tapplng 3/4" reliel valve tapping
(3) 1.1 /2" supply tapping 2" supply tapptng 2" supply tapplng
(4) 1/a"
air vent tapping
1/a" air vent tapping
1 /8" alr vent tapping
(5)
1/2" pressuretemp gauge tapping
1/2" low water cut offtapplng
112" pressure temp gauge tapping
(6)
1/2" aquastat gauge tapping
1/2" low water cut off tapping
1/2" aquastat gauge tapping
(7) 1-1/4" return tapping 1-1/4" retum tapping 1-1/4" return tapping
(8) 1/2" tapping LWCO tapping
1/2" tapping
el N/ A 112" tankless heater tapping
1 /2" tankless heater tapping
M Serles Ratings
Add S~II 5 lor basmc oor~erw~tnburner sull\r P 10, Dm'haged water m,ler suttl. PT 10, packaged eater bolter *,In Iankless neale, ruf4 . p7 tor
Pachaged ,learn Dotter sufh. Plr lor pachagd steam holler w~tn~anh~essneater
+ Tanhless nearer olfngsbasedon ~nle<miIlenlarm*
Cn mney ne,ght tor a11 M Serves mode1.i 8s 4800 mm i I 5 11 I
Chtmnel l D
3 178mm 17 1 lo! M IOO M 120 and M 150 XUmm 18 1 lor M XC a-il U 2%
Oromm
I B R Oulpul
Walls BTUH
34000 116000
38000 l32OOO
48 OOO I65000
64000 220000
81000 278000
MM Series Ratings
1
Ooilmr
..
Rmctangular
.-
I
-
(rres Can Gals
i- --
4600 15 IS
I5 ' Id
'6 21
17 21 6
18 32
7 I
18 32
7 !
_--I_-__j
Add sullja S tot Ddsoc molmr wain ot,rner sulla. P lor packaged *ale, Dote,
Net ol'ngl lor DdsebO.rd fmdlml~u"are based on a Dotng and ~i~h UP alloeance 01 1 15 in,,! *aler at30 ' 1J3 tsteami Slant Fin Snouid be Lonsutle<rDelore
select~nga m~lerlor onslallmtaon harfngunusual D,PI"Qand pick up CeQu .ements
. Lqnl 041 ll COl WI I Il413aa ETu~gal I
2
no1 watmr
n.1
1.0 R bulput
Wall8 BTun
29600 100900
33600 l14B00
42 I00 I43 500
56 100 191 300
7OBM) 241700
n.1 Rmllng
Walmr
rn2 Sp 11
625 673
71 I 765
88 9 957
1184 1275
1497 1611

INSTALLATION INSTRUCTIONS
MALIBUOIL FIRED CAST IRON BOILER
MODELS M-100THROUGH M.250.
LOCATION: Mount the baler near tho ch~mneyto keep the
flue plpec js short as poss~ble.Bo~lermust be mounted
on a level Il?ur,dat~onInstall on non-combust~blefloor
only
3. Removeobstructions.
4
Replace worn sections of metal stacks.
5. Seal bad masonry jolnts.
6 Repa~rdamaged linings
AIR SUPPLY: C. Where more than one appliance vents into a com-
monchimney, the area of the common flue should
A.
Enclosed boiler room having normal tight construe-
at least equal the area of the largest flue plus 50%
tlon requlres two unobstructedopenings for passage of the add~tionalflueareas.
of air into the boiler room. D. Ch~mneyheight shall extend at least
3 feet above
1.
Air drawn vertically from outdoors; One openlng
on floor and one opening on ceiling each w~tha where
~t passes through the roof of a building, and
minimum free air passagearea of 1square Inch at least 2 feet above any r~dgewithin 10 feet of the
per
4000 Btuh of total system ~nput. Ch~mney.
2.
Air drawn horizontally from outdoors through an
outslde wall; One louvredopenlng near the floor
(below burner air ~nlet)and one louvredopening
near the ceiling (abovethe highest draft regula
tor or draft hood rellef open~ngs),each opening
with a minimum free air passage area of 1
square inch per
2000 Btuh of total system input.
3. Alr drawn from Insidethe bu~ldlng;One opening
near the floor (below burner air inlet)and one
openlngnear the celling (abovethe highest draft
regulator or draft hood relief open~ngs),each
openlng with a mlnlmum free air passage area of
1square inch per 1000 Btuh of total system
input
B.
If boilers are installed adjacent to other fuel burning
equipment, the area of free openings must
be
appropriately increased to accommodate the addi.
tional load
E. Vent connector lnto chimney must be same size as
breeching outlet.
F. Vent connector should be Inserted into, but not
beyond Inside of chimney liner.
Q.
CAUTION-UNIT SHALL BE CONNECTEDTO A
FLUE HAVING SUFFICIENT DRAFT AT ALL TIMES,
TO ASSURE SAFE PROPER OPERATION OF THE
UNIT.
ELECTRICALSUPPLY: Electrical wlring and equ~pment
should be installed in accordance with CSA Standard
C22.1, and Canadian Electrical Code, part 1and any
local codes having jur~sdiction
FUEL OIL SUPPLY: 011 piping should be a minimum of
tube A manual shut-off valve must be installed as
close as posslble to the oil storage tank. An oil filter of
C. Unless properly controlled, avo~dthe use of forced capaclty larger than the fir~ngrate of the burner should
ventilation, since it can create an undesirable pres-
be Installed 011 plplng should be protected :rcv k~nk~ng
sure differentla1between boiler room and air source. or other damage
'For further details refer to C.G.A.Standard B 149.1
InstallationCode For Gas.
FLUE CONNECTION: Connect flue p3pebetween top of
the boiler and chimney.
Horizontal sectlons of the flue
pipe must
be pltched upward to the ch~mneyat least '/r"
per foot. The breech~ngshould not exceed 10 ft. of how
zontal length The flue pipe should be cemented lnto the
thimble uslng asbestos shorts The thlmble should be
flush with the lns~desurfaceof the flue l~nerand the
flue pipe should not extend beyond th~spolnt Install
the draft regulator In the fluep~pe.as shown In the
separate ~nstructlonssheet lnslde the draft regulator
carton
CHIMNEY REOUIREMENTS
6 DIMENSIONS:Refer to
data on page
2 of this manual
A. A vitreous tile lined ch~mneyof the slze shown on
Page
2 is recommended Local codes apply.
B. Check ch~mneycond~tron
Exist~ngch~mneysand stacks may have deterlorat.
ed; without repalrs the11use would be hazardous
Before
connecting to an oid ch~mneyor stack
1 Clean
11
2. Inspect ~t thorodgh!y
If the oil tank IS ~nstalledabove or on level with the
burner,a one pipe s~nglestage o~lsystem may be used.
If the
011 tank IS ~nslalledbelow the burner,a two pipe
s~nglestage 011 system may have to be used. If the total
lift is more than
8 feet, a two plpe,two stage fuel system
must be used.
If a boosler pump IS used care should be taken to see
that the pressure orr the Inlet s~deofthe burner fuel un~t
does not exceed 8 PS I G
FLOW CONTROL VALVE: When domest~chot water
tankless healer IS used a flow control valve should be
Installed In the supplv plplng as shown In the ~llustra-
t~on
MINIMUM CLEARANCES: Above 30" Front 24"
Rear 18" S~des 18"
Flue Plpe 18 inches
AOUASTAT SETTINGS: Low
ltrnlt should be set at least
20" below Ihe htgh llmlt sett~ng
PRESSURE CONTROL SETTING: Recommended h~gh
l1m11sett~ng1s 10 P S I G The h~ghl~m~tsett~ngshould
never exceed
15 P S I G
3

THE INSTALLATlONSHALL BE IN ACCORDANCE
WITH THE REGULATIONSOF AUTHORITIES HAVINQ
JURISDICTION.REFERENCE IS MADE TO C.S.A.
STANDARD
B 139 - 1976 INSTALLATIONCODE FOR
OIL BURNING EQUIPMENT, FOR RECOMMENDED
INSTALLATIONPRACTICE.
OPERATING INSTRUCTIONS.
1.
Make sure boller and system are filled with water,
and all air is vented from the system. Steam boilers
should be filled to the normal water level before
firing.
2.
Depending on burner model, remove plug or loosen
set screw in plug at bottom of oil pump, and bleed
air from oil supply Ilne.(Seeseparate instructions
furnished w~thburner).Then tlghten plug.
3.
With burner operating, close burner air bands until
smoky flame is
obtained. Then slowly open bands
until clean flame is produced.
4. For maximum efflclency and freedom from soot,
combustion should be adjusted for C02of at least
10% with not more than No.2 smoke.
5. Insert draft gauge through observation door; adjust
draft regulator untll
- .01" to - .02" W.C. isobtain.
ed over fire.
8.
Recheck smoke spot and adjust if necessary.
IMPORTANT: Overflre draft must be maintained at
-
.01" to .02" W.C.or performance will not be satisfactory.
To maintain rated output, boller should be cleaned and
readjusted once a year, preferably in the fall.
NOZZLE REPLACEMENT: See burner instruction
book-
let,available from Dealer for proper type and size.
CLEANING INSTRUCTIONS: Remove jacket top cover.
Removenuts holdlng fluecollector brackets. Lift flue
collector to expose flue passages. Insert brush between
row of pins at 80" angle, working from tip downward.
Repeat for eachofthe flve channels between pins. To
cover complete surface of heat exchanger, repeat same
process inopposite direction.(Seediagram).
CLEANING AND FILLING
A NEW WATER BOILER
1. BEFORE FILLING WATER BOILER.
A. Check burner to be certaln
~t IS ready for firing.
DO NO FIRE Into an empty bo~ler
B. Be prepared to heal raw water to at least 180°F.
as soon as 11 IS Introduced Into the boiler. This
procedurewlll remove
dissolved, corrosive gases.
C. Prov~dedra~rlIlne, w~thvalve, from boiler. Use a
bottom tapping. L~neand drain must be suitable
for handling caustic solution.
2. CLEANING WATER BOILER SYSTEMt
A. Preparea boll-out solution of SODIUM HYDROX-
IDE(caustic soda)or TRI-SODIUMPHOSPHATE.
NOTE. Use caution In handling chemicals.
Caustlc soda IS harmful to skin,eyes,andclothing
1. Proportions: 1Ib. of either chemical per 50
gallons of system water.
2. Stir chemical in water until dissovled, and
pour into the boiler through a top tapping.
Replace plug.
B. Fill the entire system with water.
C. Start the burner, uslng start-upprocedure.
D. Clrculate the water through the entire system
E. Vent the system, including the radiation
F. Allow boiler water to reach operating tempera-
ture,
if possible
G. Continue to circulate the water for a few hours.
H. Shut off the burner
I. With CAUTION,draln the boiler solution to a
safe location. DO NOT LEAVE SOLUTION IN
SYSTEM OVER 2 HOURS.
J. Wash the water s~deof the boiler thoroughly
usinga hlgh pressure water stream. Fill and
drain the boller several times.
3.
T REATIN& WATER FOR CORROSION CONT ROLt
(This is not Scale Control)
A. Preparea solution of SODIUM CHROMATE.
Proportions:
6 oz. per 50 gallons of system water.
B. Stir chemical into water until dissovled, and pour
into the boiler through a top tapping. Replace
Plug.
4.
FlLLlNQ AND VENTING THE WATER BOILER.
A. Refill the system w~thfresh water
B. Bring water temperature to at least 180'F.
promptly
C. Circulate water through entlre system
D. Vent the system, ~nclud~ngthe rad~ation.
E. The boller is now ready to be put into service or
on standby
F.
If brand-nameairxontrol devices are used, vent.
ing instructions furnoshedwith the devices
should be followed.
t Water content of boller 1s Ilsledon Page2; Table showing volume of water In standard plpe and tube is on Page II
4

WATER BOILER
BLEEDING SCRNV OIL INLET PRESSURE ADJUSTMENT SCREW
5

STEAM CONTROLS INSTALLATION
INSTRUCTIONS
1.
Assemble above components exactly as shown in
the assembly drawing. Two
'ji inch tappings are in
the front casting for this assembly. For convenience
holes are pre punched In the jacket, start assembl-
ing in the following steps
. . .
Place the bottom sectlon of the water glass in the
low water cut off.
Uslng '/2 x 2" nipple.
Install above sub-assembly in lower tapping uslng
the fittings provided.
See low water cut off sheet for final assembly.
Install steam siphon and Hlgh Pressure limit along
with pressure gauge as shown in the assembly
drawing.
CLEANING AND FILLING
A NEW STEAM BOILER
1. BEFORE FILLING STEAM BOILER.
A. Check burner to be certain it is ready for firing.
DO NOT FIRE into an empty boiler.
B. Be prepared to heat raw water to at least 180°F.
as soon as ~tis introduced into the boller. This
procedure will remove dissolved, corrosive gases.
C. Provide drain line, with valve, from boiler. Usea
bottomtapplng. Line and drain must be suitable
for handling caustlc solution.
2. CLEAN STEAM BOILER SYSTEM.t
A. Fill the boiler to water line indicated on the boiler.
B. Follow start-up procedure for burner and operate
the boiler with steam In the entire system for
2
or 3 days to bring oil and dirt fror,i the system to
the boiler. While system 1s inoperation, maintain
the proper water level in the boiler by slowly
adding water to the boiler.
C. Shut down burner,cool down boiler, and drain
system.
D. SPECIAL NOTE REGARDING STEAM BOILERS:
To slmpllfy cleanlng and blowdown procedures
on Mallbu Steam Bollers, there isa 1" wash-
out tapplng on the rear ofthe boiler. Sediment
should be flushed from the boiler on a regular
basls. uslng this tapplng
E. Procedure to dissolve oil and grease in boiler:
1 Fill boller to proper water Ilne.
2. Preparea boil-out solutlon of SODIUM HY.
DROXIDE (caustic soda) and TRI-SODIUM
PHOSPHATE:
NOTE: Use caution inhandling chemicals.
Caustic soda is harmful to skin, eyes
and clothing.
a.1 Proportions: 1 Ib. of each chemical per 50
gallons of system water.
b.) Stir chemicals into water untll dissolved,
and pour into the boiler through a top
tapping. Replace plug.
3. Start the burner; boil the water for at least 5
hours; shut off the burner.
F. With CAUTION, drain the boller solution to a
safe location. DO NOT LEAVE SOLUTION IN
SYSTEM OVER
2 HOURS.
G. Flush the boiler thoroughly.
3.
TREATING WATER FOR CORROSION CONTROLt
(This is not scale control).
A. Prepare a solution of SODIUM CHROMATE.
Proportions: 1 Ib. per 50 gallons of boiler water.
8. Stir chemical in water until dissolved, and pour
into boiler through a top tapping. Replace plug.
4.
FILLING AND VENTING THE STEAM BOILER.
A. Refill the boiler to the indicated water llna
B. Bring water to boiling temperature, promptly.
C. The boiler is now ready to
be put into service or
on standby.
Water content of boller 1s l~stedon Page
2, Table showing volume of water in standard plpe and tube is on Page 11
6

"M" SERIES
STEAM BOILER
PRESSURE RELIEF VALVE
7 /
__ .---___ -
OUTL-ET
PRESSURE GAUGE -.- n /'
PRESSURETROL
STEAM SIPHON
LOW WATER
-
CUT-OFF
INLET
WATER LEVEL GAUGE
DOMESTIC HOTWATER
TAPPINGS, PZT MODEL
WATER LEVEL
29'/2" OFF FLOOR
PRIMARY CONTROL
ELECTRIC HOOK-UP
OIL BURNER

I.
.
LIMIT CONTROL -
1
CIRCULATOR WIRED THROUGH
L4062A SEPARATE FUSEDDISCONNECT
I
LOW FOR CONSTANT CIRCULATOR
LIMIT
c
LIMIT OPERATION
I
- ~1
CIRCULATOR
OPERATING
d L2
CONTROL FUSE-D
DISCONNECT
BLACK L1
WHITE L2
JUNCTION BOX
LIMIT CONTROL
\
\
CIRCULATOR
FBI84
THERMOSTAT ( REUY
\
BUCK
-
I yx BLACK
\ 1 L1
WHITE I I WHITE
L2
ORANGE
CAD CELL
FLAME DETECTOR
TRANSFSFMER
'P' WIRING DIAGRAM
r---------
7

'PZ WIRING DIAGRAM 1
L1 L2
12
w
k
BURNER I
/" MOTOR
3
WHITE !
JUNCTION BOX
'PP WIRING DIAGRAM
C2 C1 I
P
Y
ok
2s
' -\
CI'RCULATOR
W
Y
0
4
m

LIMIT CONTROL LOW WATER
PAW CUT-OFF
0
LOW LIMIT
L4006A
0
..
24V.
THERMOSTAT JLlNCTlON BOX
BUCK
7-
I
X
1
I
L1
q
m184 WHITE I I
RELAY
Y
I
L2
b F I
?
F I
CAD
CELL
FLAMEDETECTOR
TRANSFORMER
'PZP WIRING DIAGRAM
---------
1

CARE AND MAINTENANCE
B BOILER CONTROLS check contacts, settlr:gs
correct functioning
1.
DCTENDED SHUTDOWN, OR REMOVAL OF BOILER
FROM SERVICE C. PIPING, Check plplngand
accessories for leaks
A. Flush sludge from bottom of bo~lerWhile the D. CHIMNEY or STUB VENT and BREECHING.
boiler is still hot (180" to 200°F.) drain water check for obstruct~onsand leaks.
from the bottomof the boiler until it runs clear.
E. COMBUSTION AIR TO BURNER: check for con-
B. Provide corrosion protection to water (this is not
scale control):
1. For steam boilers, maintain a SODIUM CHRO-
MATE solution strength of
1 Ib. per 50 gallons
of water; and ref111to the top of the gauge
glass.
2. For water boilers,ma~ntaina SODIUM CHRO-
MATE solut~onstrength
of 6 oz. per 50 gallons
of water; and refillto normal fill-pressurewith
system vented.
3. Raise water temperature to at least lSO°F. for
one hour to release dissolved gases.
4. Shut down burner by disconnecting the main
switch.
C. Clean boller heatlng surfaces thoroughly, down
to clean metal.
1. Remove top, flue collector and burner, to
facilitate cleaning soot and scale from heat-
ing surfaces. (a wire brush and vacuum
cleaner may be helpful).
2. Protect fire side surfaces from corrosion by
swabbing with neutral mineral
011.
3. Reseal top, flue collector (with furnace putty).
D. If boiler room IS damp, provlde ventilation
2 PROVIDING PROTECTION FROM FREEZING.
A. Water should be drained from the system and
boiler, insofar as possible.
B. To any remaining water in system and boiler,
add sufficient
anti-freeze solutlon to protect from
freez~ng.
C. Before again f~lllngsystem for boller operation,
all antl.freeze must be flushed and drained from
the system
D. The use of anti-freeze solutions in the system
water that
IS circulated through the boiler (d~rect
heating of ant~.freeze solutions) is not sanct~on-
ed by the ASME Low Pressure Boiler Code.
3. OIL BURNER
Should be inspected and cleaned annually, and
following any perlod of Improper operation Clean
between vanes of the blower. and clean drawer
assembly Recheck cornbustlon, as outl~nedon
Page 4.
4. GENERAL MAINTENANCE
These
operations are recommended to be perform
ed at regular
intervals
tlnued POSITIVE supply of air as requlred Alr
needs are gredtest In cold weather, when lnlets
may have been closed, In disregard to thelr
Importance
F WATER SYSTEM check
1. System to be full of water, and pressure to re-
main stable (between
12 ps~and 25 ps~)
2 Alr control system nolse and air blndlng In
rad~atlonshould not occur
3 Water llnes slightest leaks should be cor-
rected
4 Low water cutoff, for operatlon (see ~nstruc-
tlons furnlshed wlth unlt)
G STEAM SYSTEM check
1 Low water cutoff,for operatlon (see lnstruc
tlons furnlshed wtth unlt)
2 Any unusual water condltlons Obtaln water
analys~s,and treat water
H BOILER ROOM AIR SUPPLY air vents should be
open and free of obstruct~onAlso see Page3
Trble Showing Volume of Water In
StrndrrdPlpe and Tube
A. BOILER HEATING SYRFACES: clean off all coat-
ings found. Reseal covers
11
SLANTIFINLTDILTEE, 6450 Northam Dr., Mississauga. On!. i4V 1 h3 (4!6j 677-8400
No
i inchesb~nFI / Inches Lln Ft
-;_____ - 1
I
- I
- 1 - 0430 00075
40
1
06221 00157 05451 00121
-
I -
0666 00181
40 0824 o 0277 1 o 785 00251
40 , 1 049 0 0449
40
1 380 0 0779
40 , 1610'0106
1 025 i 0 0429
1265
1 00653
1505 00924
40
; 2067 1 0174 i 1985 0161
40 2 469 0 249
' 2 465 , 0 248
40
I 3ObA 0384 2945 0354
40 3548 0514
/ 3425 10479
40 4026 0661 390510622
40
1 5 047 104 1 4 875 0 970
40 6 065
1 150 ; 5845 / 139
30 8071 266 7 725
/ 2 43
30 110 136 4 19 9 625 ' 3 78
30 i1209Gi96
1 11 565 1 5 46

BURNER
S,ERVICE
AND
INSTALLATION
MANUAL
Malibu
M SERIES
MM SERIES
These burnersare approved for
use with Group 1or
2 Controls,
for burning fuel oil not heavier
than No.
2 (furnace)oil.
The installationof a burner shall
be inaccordance with the regula
tions of authoritieshavingjuris-
diction. Referenceis being made
to
C.S.A Standard 8139 - 1976,
"Installation Code for Oil Burning
Equipment".
L
5iitEnLlMlTm
6450 Northam Drive.
Mtsstssauga. Ontario. L4V 1H9
A
1416)677-8400
b PRINfED IN CANADA
EFFECTIVE OCT. 1993 OllR AREA CODE BECMS (905)
4

BURNER DIMENSIONS

1 - DESCRIPTIONOF OIL BURNER
These
011 burners are normally llangemounted.
A rear hingedtransformer is standard eaulpment. By
removlng one screw on the front slde of the houslng.
the transformer may be swung up and the electrode
aasembly easlly removedthrough the openlng. High
tenslon leads are sprlng bus bars; no screw connection.
The Junctlon
box Isan Integralpart of the burner
housing.
If primary control Ismountedon burner a4' x 4'
fleld junctlon box is suppliedmounted.
11 - DESCRIPTION & REMOVAL OF ELECTRODE
ASSEMBLY
Remove screw 8. Fig.
3, and rotate transformeron its
hinge.Afteropening the tubing
connection at the side
of the blower hous~ng,remove the clmpnut,
E, and
dlsengage the oil-line. Removethe firing assembly by
rotatlng it '/a turn ina clockwise dlrection and then
pulling It outwardand upward. Refer to Flg. II for firing
aasembly adjustments. To reinstall the flrlng assembly,
insert It with the bend of the tubing Inthe vertical plane
and rotate It
% turn counterclockwise so the bend ce
incldes with the outlet inthe housing. Make sure the
bus barsare posltloned so that they will contact the
transformer terminal nuts when the transformer is in its
normal position.
MM SERIES - WITH AERO BURNER
MOTOR H.P.: (F-AFC) 'A: R.P.M. 60 CY 1725,
MOTOR H.P.: (HF-AFC)
'/a: R.P.M. 60 CY 3450.
Ful
PUfW
1725rpm
1725rpm
1725rpm
3450rpm
3450rpm
Fm
524-316
524-316
524-316
524-316
524-316
Fuelpump standard slnglestage. optional 2.stags
Stalk
DkC
3"
3"
3"
3%"
3%"
m
3"
3"
3"
3"
3"
Bdkr
Mo61
lor^
MI20
MlSO
M200
M250
Nozzle
%=-
3"
3"
3"
3"
3"
3"
3"
Bdk
Mo61
MM 85
MM120
MM150
MM200
MM2SO
MM275
MM300
S&m
1 .OO
1.20
1.50
2.00
2.50
Stalk
DhC
3"
3"
3"
3%"
3Ym"
3 11. "
3%"
Burm
Mo61
FAFC2
FAFW
FAFW
HFAFW
HFAFC3
Ful
Pump
1725rpm
1725rpm
1725rpm
3450rpm
3450rpm
3450rpm
3450rpm
Fm
524-316
524-316
524-316
524-316
524.3 16
524-316
524.316
&nwc
Mo61
FAFC2
FAFC3
FAFW
HFAFC3
HFAFC3
HFAFW
HFAFC5
End
Con
AFC2
AFW
AFG4
AFG3
AFG3
ma
60.
60'
60.
60.
60.
bd
Gun
AFC2
AFC3
AFG4
AFC3
AFC3
AFG4
AFCS
TUP,
AR or 0
AR or 0
AR or 0
AR or 0
AR or 0
Node
fYP@
ARO~O~
I
ARO~O(
I
AR~~O(
AR or 0 /
~~or~i
I
ARorQl
AR or 0
S&m
.85
1.20
1.50
2.00
2.50
2 75
3.00
ma
60'
60'
60.
60.
60.
60.
60.

ELECTRODE SrnNO
MODELS FAFC AND HFAFC
Flg. II
Ill - PROPER INSTALLATIONOF BURNER
1. TO INSTALLNOZZLE, see II - Oescrlptlm 6 W
moval of ElectrodeAssembly. Removethe plastlc cover
on the nozzleand Installthe nonle. If
:t Isnecessaryto
change the nonlesize, slmply Installa nonleof the
deslred slze - noadjustmentsneedbe made. Check to
sea that the electrodssettlngs are comt. (See Flg. 11).
Reinstall the electrodeassembly. Tighten the clmpnut
and also the flarenut. 'Rotate the trmsfomrto Its
orlglnal posltlon and tlghtenthe subw. Notc Use ~~oper
nonlewrench.
2 After referringto the lnstructlons attached to the oll
pump. connect the oil Ilne(s)to the oll pump.
3. Installthe primary control andthermostat Inclccord-
ance wlth instructlons supplied.
'Look at blast tube from front end and check nozzle for
being Incentre on endwneogenlng. If It Isnot, adjust
knurled nut and lnsldenut on oll pips.
IV - CONTROLSAND WIRING
Forspaciflccontrol wlring Instructions,refer to wlring
dlagrsm packedwith the controls. All controlsshould
be Installed and regulated In eccordence wlth the control
manufacturor'sinstructlons.
The wlrlng of the controlson the burner and the internal
wlrlng Inthe control panel have been completedand
tested st the factory and should not
be altered except In
accordancewith the controlmanufacturer's Instructlons
for regulatingignition, timeand safety lockout.
Wlrlngat the bumer shall be done Inapproved3-wlre
flexiblecondult or rlgldcondult. Allwlring except that
specifically lndlcated for low voltage should be com-
pletedinaccordancewith the CanadlanElectrical Code,
Part
I, and localauthorlties having jurisdicatlon.
All wiringmust conform to CaMdlanStandards Associa
tlon, local, and Canadlan ElectricalCodes. Do not, In
any cme, use lessthan number
14 A.W.G. wire for line
voltage wiring. The burner should
be wlred with lines
dlrectlyfromthe power supply cabinet and not fromany
lightlngcircuil. It Isto be protected by a 15 ampere fuse.