Smart Generators SG7000R User manual

Smart Generators Operating Instructions SG7000R
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!
Retain instructions for future reference.
Smart Generators SG7000R Dual Fuel Generator
Unpacking
When unpacking the unit, carefully inspect
for signs of obvious or concealed freight
damage. If damage does exist, file a claim
with the transportation company
immediately. Be sure that all damaged
parts are replaced and that the
mechanical and electrical problems are
corrected prior to operation of the unit.
Specifications
Engine…………….…....Honda GX390
Watts (AC) Rated……….....7 kW (LP)
5.6 kW (NG)
Watts (AC) Max………......12 kW (LP)
9.6 kW (NG)
Rated Voltage (AC)...........120V/240V
Cont. Amperage..............48/29 A (LP)
46/23 A (NG)
Max. Amperage.............100/50 A (LP)
80/40 A (NG)
Frequency................................60 Hz
Run Time (LPG)..............up to 10 hrs
at 50% load per 20 pound fuel tank
Weight………………….....220 pounds
Dimensions (in)
31.5" x 24" (30" with wheels) x 37.5"
General Safety Information
READ OPERATING INSTRUCTIONS
Always become familiar with all the
instructions and warnings before
operating any generator
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of injury, read
this operator’s manual completely
before using. When using this
product, the following basic
precautions should always be
followed:
1. Read all the instructions before
using the product.
2. Do not allow children or untrained
persons to operate the generator.
3. Do not operate the generator when
fatigued or under the influence of
drugs or chemicals. Stay alert. Watch
what you are doing.
4. Follow the maintenance instructions
specified in this manual.
5. When starting the generator, using
recoil starter grip, be sure that nothing
is in a position to be hit by the
operator’s hand or arm.
6. Be sure the switch on electric
power tools is in the “OFF” position
before plugging them into the
generator.
7. Keep the immediate area free of all
bystanders.
8. Be sure each person who operates
this generator is properly instructed in
its safe operation.
9. Do not operate the generator or any
electrical tool in any area where water
or similar materials constitute an
electrical hazard to the operator. Do
not operate on wet surfaces, in rain or
in snow.
10. Always be sure that the generator
is on secure footing so that it cannot
slide or shift around, endangering
workers.
11. Avoid contacting the hot exhaust
manifold, muffler or cylinder(s).
Keep clear of all rotating parts.
12. Unless the tool or appliance
is double insulated, it must be
grounded through a properly
grounded receptacle. (See Preparing
the Generator, Grounding
Instructions). Tools and appliances
which have 3 prong plugs must be
plugged into extension cords and
electrical receptacles with 3 holes.
Before operating any electrical item,
be sure it is in good repair.
13. Beware of using this equipment
in confined spaces. Confined
spaces, without sufficient fresh air
ventilation,can contain dangerous
gases. Running engines in
such environments can lead to deadly
explosions and/or asphyxiation.
14. If your generator comes equipped
with a transport dolly, make sure
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Smart Generators Operating Instructions SG7000R
this unit is secure during operation
and when transporting to prevent
unexpected movement or rolling.
16. Use extreme caution when lifting
this generator. Do not use dolly
handles to lift this generator, use
only designated lifting hook to lift
this generator. This generator is
heavy so proper lifting techniques
should be used.
SAVE THESE INSTRUCTIONS
CARBON MONOXIDE-POISONOUS
GAS Use generator outdoors, away
from open windows, vents, or doors.
Generator exhaust contains carbon
monoxide - a poisonous gas that can
kill you. You CAN NOT smell or see
this gas. Never use a generator in
enclosed or partially-enclosed spaces.
Generators can produce high levels of
carbon monoxide very quickly.
When you use a portable generator,
remember that you cannot smell or
see carbon monoxide.
Even if you can’t smell exhaust fumes,
you may still be exposed to carbon
monoxide. If you start to feel sick,
dizzy, or weak while using a
generator, get to fresh air RIGHT
AWAY. DO NOT DELAY. The carbon
monoxide from generators can
rapidly lead to full incapacitation and
death.
If you experience serious symptoms,
get medical attention immediately.
Inform medical staff that carbon
monoxide poisoning is suspected. If
you experienced symptoms while
indoors, have someone call the fire
department to determine when it is
safe to re-enter the building.
Never operate the generator in an
explosive atmosphere, near
combustible materials or where
ventilation is not sufficient to carry
away exhaust fumes.
Exhaust fumes can cause serious
injury or death.
NEVER use a generator indoors,
including in homes, garages,
basements, crawl spaces, and other
enclosed or partially-enclosed areas,
even with ventilation. Opening doors
and windows or using fans will not
prevent carbon monoxide build-up in
the home.
Follow the instructions that come
with your generator. Locate the
unit outdoors and away from doors,
windows, and vents that could allow
the carbon monoxide gas to come
indoors.
ONLY run generator outdoors and
away from air intakes.
NEVER run generator inside homes,
garages, sheds, or other
semi-enclosed spaces. These spaces
can trap poisonous gases EVEN IF
you run a fan or open doors and
windows.
If you start to feel sick, dizzy, or weak
while using the generator, shut if off
and get fresh air RIGHT AWAY. See a
doctor. You may have carbon
monoxide poisoning.
Install battery-operated carbon
monoxide alarms or plug-in carbon
monoxide alarms with battery back-
up in your home, according to the
manufacturer’s installation
instructions.
The carbon monoxide alarms should
be certified to the requirements of
the latest safety standards for carbon
monoxide alarms. (UL 2034, IAS 6-96,
or CSA 6.19.01).
Test your carbon monoxide alarm
frequently and replace dead batteries.
GROUNDING INSTRUCTIONS
This product must be grounded. If it
should malfunction or breakdown,
grounding provides a path of least
resistance for electric current to
reduce the risk of electric shock.
Improper connection of the equipment-
grounding conductor can result in a risk
of electrocution. Check with a qualified
electrician or service person if you
are in doubt as to whether the unit is
properly grounded.
The ground path should be made with
#8 size wire. Connect the other end of
the wire securely to a suitable ground
source.
The National Electric Code contains
several practical ways in which to
establish a good ground source.
Examples given below illustrate a few
of the ways in which a good ground
source may be established.
A metal underground water pipe
in direct contact with the earth
for at least 10 feet can be used as
a grounding source. If an pipe is
unavailable, an 8 foot length of pipe or
rod may be used as the ground
source.
The pipe should be 3/4 inch trade size
or larger and the outer surface must
be noncorrosive. If a steel or iron rod
is used it should be at least 5/8 inch
diameter and if a nonferrous rod is
used it should be at least 1/2 inch
diameter and be listed as material for
grounding. Drive the rod or pipe to a
depth of 8 feet. If a rock bottom is
encountered less than 4 feet down,
bury the rod or pipe in a trench. All
electrical tools and appliances
operated from this generator, must be
properly grounded by use of a third
wire or be
“Double Insulated”.
It is recommended to:
1. Use electrical devices with 3 prong
power cords.
2. Use an extension cord with a 3 hole
receptacle and a 3 prong plug at the
opposite ends to ensure continuity of
the ground protection from the
generator to appliance.
We strongly recommend that all
applicable federal, state and local
regulations relating to grounding
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Smart Generators Operating Instructions SG7000R
specifications be checked and
followed.
LINE TRANSFER SWITCH
If this generator is used for standby
service, it must have a transfer switch
between the utility power service and
the generator. The transfer switch not
only prevents the utility power from
feeding into the generator, but is also
prevents the generator form feeding
out into the utility company’s lines.
This is intended to protect the
serviceman who may be working on a
damaged line.
THIS INSTALLATION MUST BE DONE BY
A LICENSED ELECTRICIAN AND ALL
LOCAL CODES MUST BE FOLLOWED.
ENGINE OIL
See HONDA Owner’s Manual for
more information.
Pre-Operation
See HONDA Owner’s Manual for
more information.
Operation
ELECTRIC START
NOTE: Read Operator’s Manual carefully
before operating this unit. Always
make sure the unit is level and properly
grounded. Check engine oil before
Starting.
1. Fuel selection is performed at the
T-joint. Set up the T-joint for its
intended gas usage (LP or NG).
2. Connect and tighten the fuel hose
fitting to the proper outlet.
3. Install the cap to plug the T-joint
outlet that is not used.
4. Attaching the Propane (LP) or
Natural Gas (NG) hose to the
generator. Attach the propane or
natural gas hose to the male flare
fitting on the front of the low pressure
regulator using a wrench. Do not over
tighten.
5. Attaching the Propane (LP) or
Natural Gas (NG) hose to the fuel
source. The other end of the hose
must be connected to
(1) the Propane (LP) tank by inserting
the reverse thread POL (located on
the regulator end of the hose) into a
propane tank using a wrench. Make
sure the hose is secure. Or
(2) the Natural Gas outlet. The Natural
Gas hose comes equipped with a
quick connect male located at the end
of the hose and female quick connect
coupler. (The female quick connect
coupler must be connected to your
Natural Gas outlet prior to use. Use a
wrench and pipe dope to promote a
safe seal.) Insert the male end of the
quick connect into the female coupler
by pulling back on the outside ring on
the female end of the quick connect,
inserting the quick connect male end
of the hose into it and releasing the
ring. (The natural gas hose does not
have an additional regulator on it)
6. The choke should always be left in
the open position during vapor fuel
operation.
7. Open the valve on the propane tank
or natural gas outlet.
8. The priming button is located on the
backside of the low pressure
regulator. Purge the fuel line of air by
gently pressing the primer button for a
few seconds.
8. The control box is located on the
front right side of the engine. Insert
the key and turn it to the START
position and hold until engine starts.
(clockwise)
9. When the engine starts, release
key, allowing it to return to the ON
position, which is the middle position.
NOTE: Do not crank the engine
continuously for more than 30 seconds
at a time. If the engine does not start,
allow for a 3 minute cool down period
between starting attempts. Failure to
follow these guidelines can damage the
starter motor.
If the starter does not turn the engine
over, shut off the starter immediately.
Do not make further attempts to
start the engine until the condition
is corrected. Do not jump start using
another battery.
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Smart Generators Operating Instructions SG7000R
10. Allow unit to run two (2) minutes to
warm-up before plugging in any
electrical cords to the generator
outlets.
NOTE: This engine is equipped with a
“Low Oil” shutdown system for engine
protection. The engine stops when the
oil level gets too low. The engine will
not restart without adding oil. Refer to
Preparing the Generator; Engine Fuel
Capacity for instructions on adding oil.
NOTE: While the engine is idling, the
generator voltage is automatically
reduced to reduce generator
temperatures. The voltage will return
to normal levels immediately upon the
application of load.
SHUTDOWN
1. Remove all load by turning off
electrical appliances and unplugging
all
electric cords from the generator.
2. Allow engine to run at idle speed to
cool for two (2) minutes.
NOTE: Failure to allow the engine to cool
at idle for two (2) minutes may result in
damage to the generator.
3. Turn the starter key to the OFF
position. (counter clockwise)
4. Close the valve on the propane
tank or natural gas outlet.
Maintenance
GENERATOR MAINTENANCE
See HONDA Owner’s Manual for
more information.
EVAPORATIVE EMISSION
COMPONENTS:
The unit you have purchased includes
the following components that are in
compliance with 2008 California Air
Resources Board Evaporative
Emission
Standards;
1. Fuel Hose
2. Fuel Hose Fittings
These components should be
inspected on a daily basis for cracks,
leaks, and abnormal wear. If cracking,
leaks or abnormal wear has occurred,
the components should be replaced
immediately.
ENGINE:
The engine for this generator is
governed to operate at speeds close
to 3600 RPM (60Hz) throughout the
operating load range. The no load
speed (before a load is applied) will
be just a bit higher than the load
speed and is normally set to 3750
RPM.
DO NOT TAMPER WITH THE GOVERNOR
MECHANISM, CHANGE THE SETTING
EXPERIMENTALLY, OR PUSH THE
THROTTLE OPEN IN AN ATTEMPT TO
GENERATE MORE ELECTRICAL
CURRENT; EQUIPMENT DAMAGE OR
PERSONAL INJURY MAY RESULT.
CHECKING ENGINE OIL:
Check oil level before each operation
and ensure that it is maintained per
Preparing the Generator; See
HONDA Owner’s Manual for more
information.
CHANGING ENGINE OIL:
See HONDA Owner’s Manual for
more information.
AIR CLEANER:
See HONDA Owner’s Manual for
more information.
CLEANING AND GAPPING SPARK
PLUG:
See HONDA Owner’s Manual for
more information.
MAINTENANCE SCHEDULE:
See HONDA Owner’s Manual for
more information.
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Smart Generators Operating Instructions SG7000R
LIMITED WARRANTY
SMART GENERATORS THREE-YEAR LIMITED WARRANTY. SMART GENERATORS GENERATOR, MODELS
COVERED IN THIS MANUAL, ARE WARRANTED BY SMART GENERATORS LLC. TO THE ORIGINAL USER
AGAINST DEFECTS IN WORKMANSHIP OR MATERIALS UNDER NORMAL USE FOR ONE YEAR AFTER DATE OF
PURCHASE. ANY PART WHICH IS DETERMINED TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP AND
RETURNED TO AN AUTHORIZED SERVICE LOCATION, AS SMART GENERATORS DESIGNATES, SHIPPING
COSTS PREPAID, WILL BE, AS THE EXCLUSIVE REMEDY, REPAIRED OR REPLACED AT SMART GENERATORS
OPTION. FOR LIMITED WARRANTY CLAIM PROCEDURES, SEE “PROMPT DISPOSITION” BELOW. THIS LIMITED
WARRANTY GIVES PURCHASERS SPECIFIC LEGAL RIGHTS WHICH VARY FROM JURISDICTION TO
JURISDICTION.
LIMITATION OF LIABILITY. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, SMART GENERATORS
LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES IS EXPRESSLY DISCLAIMED. SMART
GENERATORS LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID.
WARRANTY DISCLAIMER. A DILIGENT EFFORT HAS BEEN MADE TO PROVIDE PRODUCT INFORMATION AND
ILLUSTRATE THE PRODUCTS IN THIS LITERATURE ACCURATELY; HOWEVER, SUCH INFORMATION AND
ILLUSTRATIONS ARE FOR THE SOLE PURPOSE OF IDENTIFICATION, AND DO NOT EXPRESS OR IMPLY A
WARRANTY THAT THE PRODUCTS ARE MERCHANTABLE, OR FIT FOR A PARTICULAR PURPOSE, OR THAT THE
PRODUCTS WILL NECESSARILY CONFORM TO THE ILLUSTRATIONS OR DESCRIPTIONS. EXCEPT AS
PROVIDED BELOW, NO WARRANTY OR AFFIRMATION OF FACT, EXPRESSED OR IMPLIED, OTHER THAN AS
STATED IN THE “LIMITED WARRANTY” ABOVE IS MADE OR AUTHORIZED BY SMART GENERATORS.
Technical Advice and Recommendations, Disclaimer. Notwithstanding any past practice or dealings or trade custom,
sales shall not include the furnishing of technical advice or assistance or system design. SMART GENERATORS
assumes no obligations or liability on account of any unauthorized recommendations, opinions or advice as to the choice,
installation or use of products.
Product Suitability. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use
of products for certain purposes, which may vary from those in neighboring areas. While attempts are made to assure that
SMART GENERATORS products comply with such codes, SMART GENERATORS cannot guarantee compliance, and
cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product
applications, and all applicable national and local codes and regulations, and be sure that the product, installation, and
use will comply with them. Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some
jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you; (b) also, some jurisdictions do not allow a limitation on how long an implied warranty lasts,
consequently the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, any
implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products
purchased by consumers, may not be excluded or otherwise disclaimed.
Prompt Disposition. A good faith effort will be made for prompt correction or other adjustment with respect to any
product which proves to be defective within limited warranty. For any product believed to be defective within limited
warranty, first write or call dealer from whom the product was purchased. Dealer will give additional directions. If unable to
resolve satisfactorily, write to Dayton at address below, giving dealer’s name, address, date, and number of dealer’s
invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If
product was damaged in transit to you, file claim with carrier.
Manufactured by Smart Generators, LLC, 1010 Central Ave, Woodmere NY 11598 U.S.A.
Toll Free: 844-TRI-FUEL Local: 516-224-3363
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