SmartVac DZ-300 User manual

INSTALLATION, OPERATION AND
CARE MANUAL
VACUUM PACKING MACHINE
Imported and distributed by

READ THE INSTRUCTION MANUAL
CAREFULLY BEFORE USING THE PRODUCT.
INDEX
1. Technicalspecications
2. Outline
3. Structureandprinciple
4. OperatingInstruction
5. Operatingmethods
6. Troubleshooting
7. Maintenance
8. Externalview
9. Explodedview
10. Circuitdiagram
11. Pneumaticdiagram
Thismanualisapplicableforthefollowingmodels:
MODEL PRODUCT CODE
DZ-300 VPS0300
1. Technical specications
DIMENSIONS WEIGHT PUMP SPEED SEALING SIZE VOLTAGE POWER
540x440x540mm 43kg 2-4Times/min 295x8mm 220~240V 0.7kW

2. Outline
Thisseriesofvacuumpackagingmachineisavacuumsealingpackagefor
allkindsoffood,medicine,nativeproducts,clothing,electroniccomponents,
hardwareandinstrumentcomponents.Thenewlydevelopedexternalpumping
(lling)gasvacuumautomaticpackagingmachinealsohasapumpingfunction,
aninationfunction,andapumpingfunction.Thebiggestfeatureofthismachine
isthatitcanbevacuumornitrogen-lledwithoutanyrestrictionsonthesizeand
volumeofthepackage.Wideapplicationrange,higheconomice󰀩ciency,and
veryconvenienttouse.
Thepackagingmaterialssuitableforthismachinearecompositematerialssuch
aspolyester/polyethylene,nylon/polyethylene,polypropylene/polyethylene,
polyester/aluminumfoil/polyethylene,nylon/aluminium,foil/polyethylene.Theitems
packagedinthismachinearecharacterizedbymoistureproof,mildewproof,
insectproof,anti-pollution,anti-oxidation,anti-squeezing,savingvolume,saving
freight,prolongingstorageperiodandensuringthequalityofarticles.
Themachinehastheadvantagesofcompactstructure,smallsize,lightweight,
lowpowerconsumption,highsensitivity,convenientoperationandmaintenance,
andthelike.
3. Structure and principle
Thismachineismainlycomposedoffourparts:thefuselage,thecircuitsystem,
thepneumaticsystemandthevacuumsystem.Theuseofinternationaladvanced
controltechnologytoachievefullautomationofthevacuumpackagingprocess.
Thetemperatureoftheheatsealingandthevacuumrequiredforthepackaging
ofthearticlescanbeadjusted,anditisanewvacuumpackagingmachinewhich
cannotbereplacedbytheinternalvacuumpackagingmachine.
Theworkingprincipleofthisseriesofvacuumpackagingmachineistoputthe
airinthepackagedbagthroughtheairsuctionnozzle,takeouttheair,thenexit
theairsuctionnozzleandnallycompletethesealing.Afterpackaging,thebag
hashighvacuumandlessresidualair,whiche󰀨ectivelyinhibitstheproliferation
ofbacteriaandothermicroorganisms,avoidstheoxidationandmildewofthe
articles,andatthesametime,forsomesoftarticles,afterpackaging,thepackage
volumecanbereducedfortransportationorstorage.

4. Operating instructions
A.OperatingInstructionofPanels
1.Cooldown,aboutthreeseconds
2.Thesealingisgenerallyabout1.5S,dependingonthevacuumbagmaterial.
3.Theairswitchison,indicatingthattheairfunctionisturnedon.
4.Vacuumadjustmentvacuumtime,dependingonvacuumgauge
5.Displaythetimeofeachoperationmode
6.Thelightison,itmeansthatitisworking.
7.Improperoperationoremergencycanbepressedtostop
8.Youcanreducethetimeappropriately
9.Youcanincreasethetimeappropriately
10.Seteachparameter
11.Observethepressureinthevacuumchamber

Pumping time:adjustthevacuumtime,generally20~30seconds,dependingon
thevacuumtableafterwork,generalvacuumgauge.Itcanreach0.06~0.08MPa.
Sealing time:adjusttheheatingtime,usuallyabout1.5seconds,dependingon
thematerialofthevacuumbag.
Cooling time:about3seconds.
Work instruction:Whenworking,theworkindicatorison;whennotworking,the
workindicatoriso󰀨.
Setting button:
•Whenthepoweristurnedon,“FF”isdisplayedonthepaneltoindicatethe
standbystate.
•Pressthesetbuttontolightupthepumpingtimeindicatorandenterthe
pumpingtimesetting.Usetheincreasebuttonordecreasebuttontosetthe
requiredtimevalue.
•Pressthesetbuttonagaintolightthetimeindicator,enterthesealingtime
setting,andusetheincreasebuttonordecreasebuttontosettherequiredtime
value;
•Pressthesettingbuttonagaintosetthecoolingtimeindicatortolight,enter
thecoolingtimesetting,andusetheincreasebuttonordecreasebuttontoset
therequiredtimevalue;
•PresstheSETbuttonagaintoreturntothestandbystate.“FF”isdisplayed
onthepanel.
Add button:Increasethetimevalue.
Decrease button: Reducesthetimevalue.
Stop button: Usedwhenthereisaproblemwiththemachineoroperationor
whenitisstoppedurgently.

5. Operating methods
Themachinecanrealizethefollowingworkingmodesbyturningtheairingswitch
andtheairingswitchonoro󰀨:
Pumping, sealing, cooling
Inthestandbystate,turnontheairsuctionswitch,theairpumpswitchindicator
lightison,thefootswitchispressed,theprogramstarts,andthevacuum
pumpstartstowork.Afterthepumpingworkiscompleted,thesealingtime
startstocountdown,thecoolingtimecountsdown,andtheworkiscompleted
andreturnedtothestandbystate(thisworkingstateisapplicabletovacuum
packagingoffood,electronics,medicine,tools,departmentstores,etc.)
Inate, seal, cool
Inthestandbystate,turnontheairinletswitch,theairingswitchindicatorlights,
pressthefootswitch,theprogramstarts,andthesolenoidvalvestartstowork.
Afterthellingworkiscompleted,thesealingtimestartstocountdown,the
coolingtimecountsdown,andtheworkiscompletedandreturnedtothestandby
state(thisworkingstateissuitableforfearofextrusion,shockproof,suchas
generalfood,electronics,electricalappliancesandotherindustriesinatable
packaging).
Pumping, inating, sealing, cooling
Inthestandbystate,opentheairsuctionswitch,theairinletswitch,theairpump
switchindicatorlightandtheairpumpswitchindicatorlightatthesametime,
pressthefootswitch,thevacuumpumpstartstowork,afterthepumpingworkis
completed,thesolenoidvalveisnormallyclosed,andtheinationtimebegins.
Countdown(gasself-determination,suchasnitrogen,etc.),sealingtime
countdown,coolingtimecountdown,workbacktostandbystate(thisworking
stateissuitableforfoodpreservation,afraidofpackagingsuchasextrusion).
Sealing, cooling
Turno󰀨theairsuctionswitch,theairpressureswitch,andsteponthefootswitch
inthestandbystate.The
sealingtimestartstocountdown,thecoolingtimecountsdown,andthework
isnishedandreturnedtothestandbystate(thisworkingstateissuitablefor
generalseparatesealing,suchasstationery,electricalappliances,Packagingof
medicinesandotheritems).
Emergency stop use
Atwork,ifthereisanyabnormalsituationorwanttoendtheworkprocessin
advance.Justpresstheemergencystopswitch,themachinecontrolsthemain
boardtobepoweredo󰀨,andthemachineisinplace.
Turntheemergencystopswitchclockwisetoreturntostandby.
Note: Do not turn on the machine 5 minutes before the machine works (this
working state will extend the service life of the electronic components).

6. Troubleshooting

7. Maintenance
1.Youmustreadtheinstructionscarefullybeforeoperation,andbefamiliarwith
theadjustmentandusagemethods.
2.Eachactivitypartandoilholeandgreasenozzlearelledwithappropriate
amountoflubricatingoil.Inaccordancewiththespecicationsofthevacuum
pumpmanual,thevacuumpumpislledwithNo.1vacuumpumpoil.Theoil
levelwhenthepumpisrunningisnotlessthan1/2oftheheightoftheoilwindow,
andthemaximumoilquantity.Donotexceed3/4ofthespeciedheightoftheoil
windowandregularlychecktheoillevelandthecleanlinessoftheoil.
3.Regularlycleantheinletandoutletairlters.Thevacuumpumpsucksinthe
outsideairthroughtheairlter.Ifthecoverandthelternetarestainedwithash
ordirt,thee󰀨ectofthevacuumpumpwillnotbesatisfactory.Therefore,cleanthe
lidoftheairlteronceaweekandthelteronce.
4.Theairlterbetweentheairpumpandtheatmospheremaycontainsome
foreignmatter(asmallamountofliquid,powderorparticles)thatmayfallintothe
cover.Pleasecheckandcleanthecoverregularly.
5.Ifthereisanydirtintheairtube,pleaseremoveitandcleanitintime.
6.Alwayscheckwhetherthegroundingwireofthemachineisingoodcontactand
ensurethesafetyofelectricity.
7.Alwayschecktheheat-sealingbrackettosealtheTeontapeforforeignmatter,
whetheritisatornot,andensurethesealingstrength.WhentheTeonsheetis
wornout,burnedorsealed,itmustbereplaced.
8.ReplacetheTeontapeintime.
9.IfthesiliconestriporTeontapeundertheheatingsheetburnsout,itmay
causeshortcircuitandmeltwhenheated,resultinginpoorsealing.Itmustbe
checkedintimeandreplacedifnecessary.
10.Whenthefaultisfound,thepowershouldbeturnedo󰀨intime.Ifnecessary,
presstheemergencystopbutton.Afterthemachineishomed,turno󰀨thepower,
checkthecause,andeliminatethefault.

8. External view
1.Plexiglass   2.Sealingring
3.Siliconestrip   4.Proximityswitch
5.Filter   6.Vacuumchamber
7.Siliconestripholder  8.Fuselage
9.Glandlever   10.Operationpanel
11.Caster   12.Powerconnector
13.Breaker

9. Exploded view

Number Part Qty Number Part Qty
DZ-1 Rubberfeet 4 DZ-18 Heatsealseat 1
DZ-2 Chassisoor 1 DZ-19 Heatseal 1
DZ-3 Relay 1 DZ-20 Varnishtape 1
DZ-4 Vacuumpump 1 DZ-21 Pressurebagholder 1
DZ-5 Electromagneticvalve 1 DZ-22 Pressurebagholder 1
DZ-6 Transformer 1 DZ-23 Silicone 1
DZ-7 Transformer 1 DZ-24 Siliconestrip 1
DZ-8 Controlpanel 1 DZ-25 Sealingring 1
DZ-9 Panelmountingframe 1 DZ-26 Plexiglasscover 1
DZ-10 Computercontrolpanel 1 DZ-27 Activityblock 2
DZ-11 Truetable 1 DZ-28 Upperlinkaxis 2
DZ-12 Body 1 DZ-29 Airspring 2
DZ-13 Poweroutlet 1 DZ-30 Lowerlinkaxis 2
DZ-14 Breaker 1 DZ-31 Proximityswitch 1
DZ-15 Rearcover 1 DZ-32 Emptyroom 1
DZ-16 Airbagbase 1 DZ-33 Cappingrod 1
DZ-17 Airbag 1 DZ-34 Machinenameplate 1

10. Circuit diagram
10. Pneumatic diagram