Smith PWC Dolly User manual

C.E. SMITH COMPANY,INC. P.O.BOX 9948 GREENSBORO,NORTH CAROLINA 27429
P: 336 273 0166 F: 336 273 0570 WWW.CESMITHCO.COM
Assembly Instructions
PWC Dolly
P/N 27575
1. Assemble (2) corner braces (27575-4) to one end of bottom end tube
(straight tube 34”) using (2) 3/8”-16 x 3-3/4” hex head bolts (10919).
Note: Caster holes must be on bottom.
2. Assemble support tube (27575-3-bent tube 41”) on the (2) 3/8”-16 hex head
bolts with the support tube facing the center of the bottom end tube. Loosely
assemble (2) 3/8”-16 nylon locknuts (10810) **Do not tighten at this time.
3. Repeat steps (1) and (2) for other end of bottom end tube.
4. Repeat steps (1) and (2) for other remaining bottom end tube.
5. Assemble upright tube (27575-2-bent tube 34”) above bottom end tube and
inside of corner braces using (2) 3/8”-16 x 2-1/4” hex head bolts (11022) and
(2) 3/8”-16 nylon locknuts (10810) **Do not tighten at this time.
6. Repeat step (5) for other upright tube.
7 .Assemble (4) y-bunk brackets (28106z) on upright tubes in desired width
(12”, 16” or 20”) using (4) 3/8”-16 x 2-1/4” hex head bolts (11022) and
(4) 3/8”-16 whiz locknuts (10820).

8. Assemble (2) 4 ft. carpeted bunks with brackets (27575-7) on
y-bunk brackets (28106z) at desired angle using (4) 3/8”-16 x 1” hex head
bolts (11041) and (4) 3/8”-16 nylon locknuts (10810).
9. Tighten all hardware at this time.
Note: Be careful not to overtighten.
10. Assemble doubler (27575-5) to inside of bottom end
tube (27575-1). Note: Doubler hole position.
11. Assemble caster (2-40SB1) stud through bottom of tube and through
doubler. Attach 1/2”-13 whiz locknut (10822). Repeat Step 10 and 11 for
other three casters.
12. Assemble (8) black plastic insert caps (11332).
PARTS INCLUDED
2 - 27575-1 Bottom end tube
2 - 27575-2 Upright tube
2 - 27575-3 Support tube
2 - 27575-7 Carpeted bunk w/brkt
4 - 2-40SB1 Caster
8 - 27575-4 Corner brace
4 - 27575-5 Doubler, caster
4 - 28106Z Y-bunk bracket
4 - 11041 3/8”-16 x 1” Hex Hd Bolt
8 - 11022 3/8”-16 x 2-1/4” Hex Hd Bolt
8 - 10919 3/8”-16 x 3-3/4” Hex Hd Bolt
16 - 10810 3/8”-16 Nylon Locknut
4 - 10820 3/8”-16 Whiz Locknut
4 - 10822 1/2”-13 Whiz Locknut
8 - 11332 Black plastic cap
TOOLS REQUIRED
2 - 9/16” Wrenches
1 - 3/4” Box End Wrench
Doubler Corner Brace
P/N 27575-5 P/N 27575-4
Form 27575 /N 00513P
Revised March 2006