Sonifex SignalLED Series Instruction Manual

SignalLED
User Handbook

bSignalLED User Handbook
SIGNALLED STUDIO ILLUMINATED
SIGNS HANDBOOK
SIGNALLED STUDIO ILLUMINATED SIGNS HANDBOOK
This handbook is for use with all SignalLED signs which use the LD-RPC remote control for programming
©Sonifex Ltd, 2009 - 2012
All Rights Reserved
Revision 2.06, March 2012
Sonifex Ltd, 61, Station Road, Irthlingborough,
Northants, NN9 5QE, England.
Tel: [phone]
Fax: [phone]
Email: [email protected].uk
Website: http://www.sonifex.co.uk
Information in this document is subject to change without notice and does not represent a commitment on the part of
the vendor. Sonifex Ltd shall not be liable for any loss or damage whatsoever arising from the use of information or any
error contained in this manual.
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical,
including photocopying, recording, information storage and retrieval systems, for any purpose other than the purchaser’s
personal use, without the express written permission of Sonifex Ltd. Unless otherwise noted, all names of companies,
products and persons contained herein are part of a completely ctitious adaptation and are designed solely to
document the use of Sonifex product.

SignalLED User Handbook i
CONTENTS
CONTENTS
i
Warranty Information 1
Introduction 1
Safety Information 1
Handling Notes 1
Power Supply Approval Documents 2
Installation 4
Mounting The Sign 4
Opening The End Covers 4
LD-20F1 & LD-40F1 Flush Sign Mounting Requirements 4
End Mounting Requirements 5
LD-KC1 Ceiling Mounting Kit 5
Connecting The Power and Signal Connections For Flush Mounted Signs 6
Connecting The Power & Signal Connections For End Mounted Signs 7
Power Supply 7
Programming Colour & Illumination Modes 9
Setting The Colour & Display Mode(s) of The Sign 9
Enter Programming Mode 9
Setting The LED Sections of The Sign 10
Setting The Colour of The Section/Sign 11
Setting The Sign Brightness 11
Setting The Illumination Mode 12
If The Sign Appears To Be O 12
Resetting The Sign to Factory Defaults 12
Technical Specications 13
Appendix 1 14
LD-KE1 SignalLED Conversion Kit, Single Flush Mount to End Mount 14
Right Hand Side Fitting of the Conversion Kit 14
Left Hand Side Fitting of the Conversion Kit 16
Appendix 2 18
SignalLED Precongurations 18

ii SignalLED User Handbook
FIGURES
FIGURES
Figures
Fig 1-1: Australia Certicate of Approval 2
Fig 1-2: CB Certicate of Approval 2
Fig 1-3: CE Certicate of Approval 3
Fig 1-4: UL Certicate of Approval 3
Fig 2-1: LD-20F1 & LD-40F1 Flush Sign Mounting Requirements 4
Fig 2-2: End Mounting Requirements 5
Fig 2-3: LD-KC1 Ceiling Mounting Kit 5
Fig 2-4: Cable Routing Cut-Outs 6
Fig 2-5: Opening The Access Door 6
Fig 2-6: Mode Settings & Connection Bloc 6
Fig 2-7: LD-IT End Mount Sign Installation Tool 7
Fig 2-8: Opening The Access Door 7
Fig 2-9: Wire Link to Illuminate Sign When Powered 7
Fig 3-1: IR Opening & Input LEDs 10
Fig 3-2: Input State Table 10
Fig 3-3: Operation of DIVIDE 10
Fig 3-4: Colour Table 11
Fig 3-5: Illumination Mode Table 12
Fig 5-1: Sign Components to be Converted 14
Fig 5-2: Kit Components Used for the Conversion 15
Fig 5-3: Removing the Left Hand Assembly 15
Fig 5-4: Removing the Right Hand Flush Wall Moulding 16
Fig 5-5: Right Hand Conversion Re-Assembly 16
Fig 5-6: Left Hand Conversion Re-Assembly 17

SignalLED User Handbook 1
1
WARRANTY & INTRODUCTION
WARRANTY & INTRODUCTION
Warranty Information
This product is supplied with a 12 month back to base warranty. For further details, please
refer to the Sonifex website: http://www.sonifex.co.uk/company/terms/index.shtml
In order to register the date of purchase so that we can keep you informed of any design
improvements or modications, it is important to complete the warranty registration
document that is enclosed and return it to Sonifex Ltd in the UK.
For your own records you should write down the serial number of the SignalLED sign.
Serial Number TL………………………………………
Introduction
The SignalLED sign is a new elegant approach to illuminated displays and signage. Using
the latest technology and components, the SignalLED sign can be simply congured onsite
for colour, brightness and mode using the LD-RPC remote control.
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t $IPPTFGSPNBMBSHFSBOHFPGEJòFSFOUTJHOUFYU
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Safety Information
This equipment has been designed to meet the safety regulations currently advised in the
country of purchase and it conforms to the safety regulations specied by use of the CE
Mark. This equipment operates in a horizontal position.
Handling Notes
The SignalLED sign should be installed in an area which is not subject to excessive heat or
cold. Also, you should avoid installing it in atmospheric conditions which are dusty, smoky,
or dirty, or where there is moisture or vibration. The sign is for internal use only. The unit is
not sealed and cannot be used outside or in very damp or humid environments.
Do not use any solvents to clean the sign. Use a soft dry brush or a clean cloth moistened
with water or mild detergent.
Avoid using the SignalLED sign close to strong sources of electromagnetic radiation such as
video monitors or high power electric cabling.
In all cases the SignalLED sign should be installed and serviced by qualied personnel.

2SignalLED User Handbook
1POWER SUPPLY
APPROVAL DOCUMENTS
POWER SUPPLY APPROVAL DOCUMENTS
Power Supply Approval Documents
The power supply used with
the SignalLEDs is UL, EC and CC
approved. For a more detailed view
of the certicates, please check
online at: http://www.sonifex.co.uk/
signalled/index.shtml
Fig 1-1: Australia Certicate of Approval
Fig 1-2: CB Certicate of Approval

SignalLED User Handbook 3
1
POWER SUPPLY APPROVAL DOCUMENTS
POWER SUPPLY
APPROVAL DOCUMENTS
Fig 1-3: CE Certicate of Approval
Fig 1-4: UL Certicate of Approval

4SignalLED User Handbook
2INSTALLATION
INSTALLATION
Installation
Mounting The Sign
Route the signal and power supply cables before nalising the mounting of the sign. These
cables can be routed either through the aperture, or through the cable cut-outs in the back
of the wall mount moulding.
The LED sign should be mounted on a rm solid surface. The sign is supplied with a
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Note: You’ll need the following tools to mount the sign: an electric drill tted with a 6mm
diameter masonry drill bit, a No.1 Pozi-drive screwdriver and a spirit level.
- Drill 2 holes, approximately 34mm deep, using a 6mm diameter masonry drill at the
pitch shown on the drawings.
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- Use a spirit level on the aluminium tube section to set the sign level before fully
tightening.
The screws can also be used for xing into wood. For correct tting drill a small pilot hole
into the wood before tting the screw.
Opening The End Covers
To get access to the sign mounting points, the side covers need to be opened. Use a
No.1 Pozi-drive screwdriver to unscrew the side cover and gently slide the cover forward
approximately 8mm until it reaches the stops. Pivot open the cover. Please note: do not to
use excessive force when opening the cover.
LD-20F1 & LD-40F1 Flush Sign Mounting Requirements
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wall or ceiling are shown below.
Fig 2-1: LD-20F1 & LD-40F1 Flush Sign Mounting Requirements
An absolute minimum of 60mm is required for the opened end cap, a right angled
screwdriver would be needed to screw (unscrew) the end cap retaining screw.
30mm minimum clearance between
ceiling and mounting hole
Minimum clearance
to an adjacent
wall using 2 small
No. 1 Pozi-drive
screwdriver.
Wall Ceiling
30mm
200mm
LD-40F1 520 mm
LD-20F1 316 mm
= Mounting hole

SignalLED User Handbook 5
2
INSTALLATION
INSTALLATION
End Mounting Requirements
To create an attractive invisible-xing nish,
the SignalLED assembly is clipped into a wall
mount plate. The wall mount plate must be
securely tted to a smooth, solid surface before
attempting to t the SignalLED assembly. Drill 2
holes, approximately 34mm deep, using a 6mm
diameter masonry drill, and attach the wall
mount plate (coloured red in the illustration
above) to the wall. At this point, the LD-IT, end-
mount installation tool can be used to hold the
sign in place while you connect the power and
Metal Plate
5mm screw goes here
30mm
25mm
33mm
65mm
140mm
38mm minimum
44mm
Ceiling
= Wall Mounting Plate shown in red
= Wall Mounting Holes
= Hanger Slots
signal cables. The cable retention clips can be used to hold the cables in the sign. See page
4 for information on connecting the Power and Signal cables.
The sign is tted by locating the four internal hanger plate hooks into the four slots
in the wall mount plate. Once located, hold the sign around the end moulding of the
SignalLED assembly (where the door is tted) and press down into its nal position.
The sign retaining pins will clip into the indentations on the side of the wall mount
plate and this should result in a click as the plastic pins move into their nal position.
Note: a reasonable amount of force is needed to fully connect the LED sign assembly to
the wall plate.
LD-KC1 Ceiling Mounting Kit
Open the end covers of the sign. Take the 5mm screw out of each of the
LD-KC1 brackets and use the screws to attach the sign covers to them,
where indicated on the drawing below. Ensure that the sign cover
sits comfortably against the metal plates on each of the bracket.
The LD-KC1 ceiling mounting kit can be used for mounting a 40cm or
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or up from a surface, e.g. table-top
or top of a rack.
81mm
minimum
clearance to
open the
DIPSwitch
DPWFSøBQ
Fig 2-2: End Mounting Requirements
Fig 2-3: LD-KC1 Ceiling Mounting Kit

6SignalLED User Handbook
INSTALLATION
INSTALLATION
2
Connecting The Power and Signal Connections For Flush Mounted Signs
To get access to the cable connection block and the mode switches which are on the PCB
inside the sign, the door on the underside of the end plastic moulding must be opened.
To open the door push the clip towards the sign and pull down on the small lip, see Fig 2-5.
Do not attempt to remove the door from the end moulding. Access to the connection block
and the mode switches is possible with the door fully open.
Fig 2-4: Cable Routing Cut-Outs Fig 2-5: Opening The Access Door
Fig 2-6: Mode Settings & Connection Block
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    
   




  
   
Connection
Block1
4
3
2
IR Receiver
Input LED
Indicators

SignalLED User Handbook 7
2
INSTALLATION
INSTALLATION
Connecting The Power & Signal Connections For End Mounted Signs
It is recommended that the LD-IT SignalLED end mount sign installation tool is used to assist
the termination of the power and signal connections. The tool is designed to hold the sign
on the pre-tted wall mount plate leaving both hands free to make the connections, as
shown in Fig. 2-7.
Fig 2-7: LD-IT End Mount Sign Installation Tool
To get access to the cable connection block and the mode switches, which are on the PCB
inside the sign, the door on the underside of the end plastic moulding must be opened.
To open the door push the clip towards the sign and pull
down on the small lip. See Fig 2-8. Do not attempt to
remove the door from the end moulding. Access to the
connection block and the mode switches is possible with
the door fully open.
Fig 2-8: Opening The Access Door
Power Supply
The sign can be connected and powered either with the supplied DC power supply, or with
a regulated DC supply rated 5V to 7V DC, 0.5A minimum. Please note that the current that
a power supply can supply, will be aected by the type of wiring used and its length, i.e. it’s
total impedance. For example, using bell-wire presents to high and impedance and should
not be used. See the website FAQs for more details. Please check the supplied DC power
supply to conrm which lead is +6V and which is 0V.
Pin 1 (Signalling Input 1)
Pin 2 (+6V) @ 500mA
Pin 3 (0V)
Pin 4 (Signalling Input 2)
Please note it is essential that the ground pin (0V pin 3) is connected properly before
Wire Link (to illuminate
sign when powered)
Fig 2-9: Wire Link To Illuminate Sign When Powered

8SignalLED User Handbook
INSTALLATION
INSTALLATION
2
powering up the sign, or rmware corruption may occur. The signalling inputs are used to
control the sign and are pulled low (to 0V, pin 3) to activate on signs manufactured before
14/10/2011. If driving more than one LED sign from the signalling inputs, or power supply,
then the LED sign pins should be diode protected to prevent a reverse current condition.
Please note pins 3 (0V) and 1 (input 1) are linked by default so that the sign will illuminate
in its default mode when rst powered up.
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fully remove the screws from the terminals - they only need 2 or 3 full turns to accept the
wire ends.
Step 1: Connect the power supply 0V lead to Pin 3 (Ground/0V), along with the link, on the
connector block.
Step 2: Connect the power supply +6V lead (normally marked by a white stripe, or white
text on the wire - test this with a voltmeter if you are unsure) into pin 2 on the connector
block. Congured like this, the sign will illuminate when powered.
Step 3: If using Signalling input 1 to control the sign, remove the link completely and
connect a switch or other contact closure between Pins 1 & 3 (0V) of the connector block.
If using Signalling input 2 to control the sign, remove the link completely and connect a
switch or other contact closure between Pins 4 & 3 (0V) of the connector block.
When the power and signalling connections have been made, close the access door by
pressing the clip back to its original position. It will click into place when it is fully home.
After all of the terminations have been checked and the cables have been routed through
the cable clamps, close the end cover by reversing the opening procedure, taking care not
to overtighten the retaining screw.
Input 1 Led Sign 1
Input 1 Led Sign 2
Two LED signs with a common input
1 connection to 0v

SignalLED User Handbook 9
PROGRAMMING
3
PROGRAMMING
Programming Colour & Illumination Modes
SignalLED signs bought after 1st December 2010 are
programmed using a separate handheld remote control,
instead of being programmed using DIPSwitches on the sign.
Please note that the remote control must be ordered
separately, LD-RPC. Please contact your Sonifex distributor
for ordering information.
Although the SignalLED is delivered as standard to indicate a certain colour when a pull-low
(to 0V) input signal is applied, the sign is programmable to allow a number of dierent
display modes and uses. For example, the sign can be made to switch between 4 colours,
one for each of the input conditions below. The sign can also illuminate a certain colour
when no input signal is connected, i.e. it can be permanently illuminating, or it can be made
to switch from one colour to another on application of an input signal.
Setting The Colour & Display Mode(s) of The Sign
The sign can be set to illuminate in 4 dierent states according to the combination of
the 2 x pull-low signalling inputs present at the input connector block:
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For each of the 4 states, the following features can be adjusted and set:
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size of each section and to set the size of a ‘dead area’ in between the two sections, if
required.
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Enter Programming Mode
To enter programming mode, open the Access Door (See Fig 2-5) which exposes the
infra-red receiver. Then point the remote control unit at the opening and press & hold the
PROGRAM (7) button for 3 seconds until the LEDs in the main sign quickly cascade away & to
the opening. This indicates that the unit is in the Programming Mode.
To exit the Programming Mode, press & hold the PROGRAM (7) button until the LEDs
cascade away & to the receiver again.

10 SignalLED User Handbook
PROGRAMMING
3
PROGRAMMING
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positioned in the opening:
Fig 3-1: IR Opening & Input LEDs
Input
State
Input 1 Input 2 Green LED
(Input 1)
Red LED
(Input 2)
1 Unconnected Unconnected O O
2 Connected to 0V Unconnected On O
3 Unconnected Connected to 0V O On
4 Connected to 0V Connected to 0V On On
Fig 3-2: Input States
Once in programming mode the sign will default to input state 1,
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until you have selected the one you wish to change.
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input 2.)
Setting The LED Sections of The Sign
The sign can be treated as a single sign or can be split into two
separate sets of LEDs anywhere along the sign’s length, referred to
as Sections 1 and 2 below, with a non-displaying centre section, the
‘dead zone’.
Press the DIVIDE (6) button to set the divide position for Section 1. Pressing the DIVIDE (6)
button again alternates the currently selected section between Sections 1 and 2.
Section 1 initially consists of the 9 LEDS closest to the opening, with Section 2 being the 9
LEDs furthest away (on a 40cm sign).
Section 2 Dead
Zone Section 1
Fig 3-3: Operation of DIVIDE

SignalLED User Handbook 11
3
PROGRAMMING
PROGRAMMING
Pressing the + (2) button advances the Section 1 divide position one LED for each time you
press the button. If Section 1 reaches Section 2 then Section 2 is pushed back (i.e. its divide
position retreats).
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2’s divide position remains unchanged and a dead zone (i.e. no LEDS illuminate here) is
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Section 1 causing the Section 1 divide position to retreat, but pressing the + (2) button will
cause the divide position of Section 1 to remain unchanged again introducing a dead zone.
This is complex to explain and it’s probably better that you try it yourself to see how
it works!
The divide point for Section 1 or Section 2 cannot be moved so that the Section 1 is not
visible. To set the sign to all one colour we suggest moving the divide point of Section 1 to
its maximum which will make Section 2 invisible, although the same result can be achieved
by setting both sections to the same colour.
Setting The Colour of The Section/Sign
To set the colour of each Section, (or the whole sign if only one Section is dened), press
the COLOUR (5) button to select Section 1. Pressing the colour button again alternates the
currently selected section.
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below. Normally the User colour setting is undened and therefore not selectable. However,
for special orders Sonifex can create distinct colour sets and these will use the User colour
setting.
Colour Number Set Colour
1O
2 White
3 Orange
4 Brick Red
5Cyan
6Red
7 Magenta
8 Blue
9 Yellow
10 Green
11 User
Fig 3-4: Colour Table
To set the sign to be o for a particular input, set the Colour above to ‘O’.
Setting The Sign Brightness
To set the brightness of the whole sign, press the BRIGHT (4) button and then the + (2) or
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Modes 3 and 6, see below) this will set the peak brightness of the sign.

12 SignalLED User Handbook
3PROGRAMMING
PROGRAMMING
Setting The Illumination Mode
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step through the modes according to the table below:
Illumination
Mode Number
Operation
0 Whole sign on
1 Flash whole sign ( ½ second on, ½ second o)
2 Pulse whole sign (4 pulses in ½ second on, ½ second o)
3 Fade whole sign ( fade up in 2 seconds, fade down in 2 seconds)
4 Flash alternate Sections
5 Pulse alternate Sections
6 Fade alternate Sections
Fig 3-5: Illumination Mode Table
Press the INPUT (8) button to congure another input state or press & hold the PROGRAM (7)
button to exit the Programming Mode, until the LEDs cascade away & to the receiver again.
If The Sign Appears To Be O
When starting to program the sign it may be unclear what the initial state of the sign is. For
instance if the sign is o, it’s hard to know whether the Section 1 colour is set to o, whether
the Section 2 colour is set to o, whether an entire ‘dead zone’ has been congured, or whether
there is a mix of all 3 of these states. To make sure that the display state is known, perform the
following actions:
Go into Programming Mode by pressing and holding the PROGRAM (7) button.1.
Press the INPUT (8) button to select the required input.2.
Press the DIVIDE (6) button to enter divide programming. Press the + (2) button three times3.
to ensure that Section 1 is visible.
1SFTTUIF%*7*%&CVUUPOBHBJOBOEQSFTTUIFoCVUUPOUPFOTVSFUIBUTFDUJPOJT4.
visible
1SFTTUIF%*7*%&CVUUPOBHBJOBOEQSFTTUIFoCVUUPOUPFOTVSFUIBUUIFEFBE[POFJT5.
visible.
If the display is still o then:
1. Press the COLOUR (5) button again and press the + (2) button to ensure that Section 1 is
assigned a colour.
2. Press the COLOUR (5) button again and press the + (2) button enough times to ensure that
Section 2 is assigned a dierent colour to that assigned to Section 1.
This should conrm that a colour can be programmed.
Resetting The Sign to Factory Defaults
The sign can be set back to the factory default colours and illumination mode as follows: Enter
the Programming Mode and press and hold the MODE (3) button for 10 seconds. The sign will
now show the original colour(s) and mode(s).

SignalLED User Handbook 13
TECHNICAL SPECIFICATION
4
TECHNICAL SPECIFICATION
Technical Specications
Physical Specication
Power Supply: Plug-top power supply providing 6V at 1A, with 4 international wall
adapters (UK, EU, US and AUS) and 5m lead to bare ends.
Power Input: 5-7V DC
40cm Sign: 500mA max
Input Connector: 4 way screw terminal block
Control Inputs: 2 x pull-down to 0V
Perspex Dimensions: Single: 40cm (W) x 8cm (H)
Overall Sign Dimensions:
LD-20F1 333mm x 129mm x 60mm
LD-40F1 527mm x 129mm x 60mm
LD-40F2 527mm x 129mm x 60mm
Equipment Type
Single Flush Mounting Signs (20cm):
LD-20F1REC 20cm ‘RECORD’ Sign
LD-20F1ONA 20cm ‘ON AIR’ Sign
LD-20F1MCL 20cm ‘MIC LIVE’ Sign
Single Flush Mounting Signs (40cm):
LD-40F1REC 40cm ‘RECORD’ Sign
LD-40F1ONA 40cm ‘ON AIR’ Sign
LD-40F1MCL 40cm ‘MIC LIVE’ Sign
LD-40F1PHN 40cm ‘PHONE’ Sign
LD-40F1TRF 40cm ‘TRAFFIC FLAG ON’Sign
LD-40F1ADB 40cm ‘AD BREAK’ Sign
LD-40F1REH 40cm ‘REHEARSAL’ Sign
LD-40F1DOR 40cm ‘DOOR’ Sign
LD-40F1OBT 40cm ‘OBIT’ Sign
LD-40F1NOE 40cm ‘NO ENTRY’ Sign
LD-40F1EXIT 40cm ‘EXIT’ Sign
LD-40F1SIL 40cm ‘SILENCE PLEASE’ Sign
LD-40F1MET 40cm ‘MEETING IN PROGRESS’ Sign
LD-40F1INT 40cm ‘INTERVIEW IN PROGRESS’ Sign
Twin Flush Mounting Signs (2 x 20cm):
LD-40F2TX-REH 2 x 20cm ‘TX’ & ‘ REH’Sign
LD-40F2ONA-MCL 2 x 20cm ‘ON AIR’ &‘MIC LIVE’ Sign
Mounting Kits:
LD-KE1 End Mounting Kit For 40cm Or 20cm Flush Mounting Signs
LD-IT LED Sign End Mounting Installation Tool
LD-KC1 SignalLED Ceiling or Desk Mount Bracket (Pair)
Weights & Boxed Dimensions:
Sign Type Width (cm) Depth (cm) Height (cm) Gross Weight (cm) Net Weight (kg)
LD-20F1 style signs 39 20 11 1.0 0.65
LD-40F1 style signs 60 20 11 1.1 0.75
LD-40F2 style signs 60 20 11 1.1 0.75
Note : Weights are approximate and based on a sign supplied with the PSU.

14 SignalLED User Handbook
APPENDICES
APPENDICES
5
Appendix 1
LD-KE1 SignalLED Conversion Kit, Single Flush Mount to End Mount
5PDPOWFSUUIF-%'-%'TUZMFøVTINPVOUTJOHMFTJEFETJHOTJOUPTJOHMFTJEFEFOE
mount signs you will need to t the LD-KE1 conversion kit. Please follow these instructions
carefully.
Note: You’ll need the following tools to use the conversion kit:, a No. 0 and No.1 Pozi-drive
screwdriver.
Take care not to damage the clear surface of the sign board. The surface will be marked by
swarf or rough surfaces, so please use a clean cloth to hold the sign.
Because the sign is single sided the text will only be correctly viewable from one side. If the
text must be viewed from one particular side this must be chosen initially as it will aect the
disassembly and subsequent re-assembly of the sign
As standard the SignalLED PCB is tted into the right hand end of the LD-20F & LD-40F
(see Fig 5-1). If you would like the sign to be viewable with the right hand side of the sign
mounted onto the wall please use the‘Right Hand Side’ tting instructions.
If you would like the sign to be viewable with the left hand side of the sign mounted onto
the wall, please use the ‘Left Hand Side’ tting instructions.
Fig 5-1: Sign Components to be Converted
Right Hand Side Fitting of the Conversion Kit
 0QFOUIFFOEDPWFSPOUIFMFGUIBOEøVTINPVOUBTTFNCMZCZSFNPWJOHUIFTFMG
tapping screw with a No.1 pozi-drive screwdriver.
 3FNPWFUIFMFGUIBOEøVTINPVOUBTTFNCMZCZVOTDSFXJOHUIFTDSFXTUIBUöYUIF
end moulding to the aluminium tube. These are located inside at the bottom of the
end moulding. See Fig 5-3.

SignalLED User Handbook 15
5
APPENDICES
APPENDICES
3) Align the 4 pins of the extrusion end cover with the screw holes in the exposed end of
the aluminium tube. Note the orientation of the cut-out with the clear sign board and
press t the end cover fully onto the aluminium tube.
 0QFOUIFFOEDPWFSPOUIFSJHIUIBOEøVTINPVOUBTTFNCMZCZSFNPWJOHUIFTFMG
tapping screw with a No.1 pozi-drive screwdriver.
 3FNPWFUIFøVTIXBMMNPVOUNPVMEJOHGSPNUIFFOENPVMEJOHCZVOTDSFXJOHUIF
screws visible under the cover See Fig 5-4.
6) Fit the internal hanger plate into the end wall mount moulding. Align the semi-circular
cut-out in the hanger plate with the raised section above the serial number label,
which indicates the bottom of the assembly. Also make sure that the hanger plate ts
into the slots in the wall mount moulding.
 5IJTDPNCJOBUJPOJTUIFOöYFEUPUIFSJHIUIBOEøVTINPVOUBTTFNCMZFOENPVMEJOH
with the 4 supplied No.4 x ¾ self tap screws. See Fig 5-5. Do not substitute any other
screws in these positions and do not reuse the screws removed from these positions,
because they will not support the sign correctly.
8) Please refer to the installation notes for the LD-40E style signs to complete the nal
tting and colour/conguration set-up.
Fig 5-2: Kit Components Used for the Conversion Fig 5-3: Removing the Left Hand Assembly

16 SignalLED User Handbook
5
APPENDICES
APPENDICES
Fig 5-4: Removing the Right Hand Flush Wall Moulding Fig 5-5: Right Hand Conversion Re-Assembly
Left Hand Side Fitting of the Conversion Kit
Note: With this conversion you will be removing the PCB from the sign so full anti-static
precautions must be taken to protect the PCB from damage. Failure to do so may result in
the sign not working and invalidating the warranty.
 0QFOUIFFOEDPWFSPOUIFSJHIUIBOEøVTINPVOUBTTFNCMZCZSFNPWJOHUIFTFMG
tapping screw with a No.1 pozi-drive screwdriver.
 3FNPWFUIFTNBMMTDSFXTUIBUIPMEUIF1$#JOUPUIFSJHIUIBOEøVTINPVOUBTTFNCMZ
and withdraw the PCB. Place the PCB on an antistatic surface.
 3FNPWFUIFSJHIUIBOEøVTINPVOUBTTFNCMZCZVOTDSFXJOHUIFTDSFXTUIBUöYUIF
end moulding to the aluminium tube. These are located inside at the bottom of the
end moulding.
4) Align the 4 pins of the extrusion end cover with the screw holes in the exposed end of
the aluminium tube. Note the orientation of the cut-out with the clear sign board and
press t the end cover fully onto the aluminium tube.
 0QFOUIFFOEDPWFSPOUIFMFGUIBOEøVTINPVOUBTTFNCMZCZSFNPWJOHUIFTFMG
tapping screw with a No.1 pozi-drive screwdriver.
 3FNPWFUIFøVTIXBMMNPVOUNPVMEJOHGSPNUIFFOENPVMEJOHCZVOTDSFXJOHUIF
4 screws visible under the cover.
7) Replace the PCB into the left hand end moulding aligning the PCB edge with the guide
tracks in the aluminium extrusion. Ret the 2 small screws that hold the PCB, taking
care not to over tighten and strip the plastic.
8) Fit the internal hanger plate into the end wall mount moulding. Align the semi-circular
cut-out in the hanger plate with the raised section above the serial number label,
which indicates the bottom of the assembly. Also make sure that the hanger plate ts
into the slots in the wall mount moulding.