Sony CBK-HD01 User manual

PROFESSIONAL DISC CAMCORDER
PDW-700
HD/SD SDI INPUT BOARD
CBK-HD01
ANALOG COMPOSITE INPUT BOARD
CBK-SC02
MAINTENANCE MANUAL
Volume 1 1st Edition (Revised 2)
Serial No. 10001 and Higher

PDW-700/V1 (E)
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

PDW-700/V1 (E)
Vorsicht!
Explosionsgefahr bei unsachgemäßem Austausch
der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ. Entsorgung
gebrauchter Batterien nach Angaben des
Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandé par le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
ADVARSEL
Lithiumbatteri - Eksplosjonsfare.
Ved utskifting benyttes kun batteri som
anbefalt av apparatfabrikanten.
Brukt batteri returneres
apparatleverandøren.
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en likvärdig typ
som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt gällande
föreskrifter.
VAROITUS
Paristo voi räjähtää jos se on virheellisesti
asennettu.
Vaihda paristo ainoastaan laitevalmistajan
suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden
mukaisesti.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
1 (P)

PDW-700/V1 (E)
2 (P)
This Professional Disc Camcorder is classified
as a CLASS 1 LASER PRODUCT.
Laser Diode Properties
Wavelength: 400 to 410 nm
Emission duration: Continuous
Laser output power: 135 mW (max. of pulse peak),
65 mW (max. of CW)
Standard: IEC60825-1 (2001)
CLASS 1 LASER PRODUCT
LASER KLASSE 1 PRODUKT
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
GEFAHR
Bei geöffnetem Laufwerk und beschädigter oder
deaktivierter Verriegelung tritt ein unsichtbarer
Laserstrahl aus. Direkter Kontakt mit dem
Laserstrahl ist unbedingt zu vermeiden.
This label is located
insidethe outside panel
of the unit.
CAUTION
The use of optical instruments with this product will
increase eye hazard.
Use of controls or adjustments or performance of
procedures other than those specified herein may result
in hazardous radiation exposure.
X-RAY RADIATION WARNING
Be sure that parts replacement in the high voltage block
and adjustments made to the high voltage circuits are
carried out precisely in accordance with the procedures
given in this manual.
For safety, do not connect the connector for peripheral
device wiring that might have excessive voltage to the
following port(s).
: Network connector
Follow the instructions for the above port(s).

1
PDW-700/V1 (E)
Table of Contents
Manual Structure
Purpose of this manual ................................................................. 5
Related manuals ........................................................................... 5
1. Service Overview
1-1. Locations of Main Parts .................................................. 1-1
1-1-1. Locations of the Printed Wiring Boards ................ 1-1
1-1-2. Locations of Main Mechanical Parts ..................... 1-3
1-2. Circuit Description .......................................................... 1-4
1-2-1. Camera System ...................................................... 1-4
1-2-2. CCD Block ............................................................ 1-5
1-2-3. Video Signal System ............................................. 1-5
1-2-4. System Control ...................................................... 1-6
1-2-5. Digital Audio System .......................................... 1-12
1-2-6. Audio System ...................................................... 1-12
1-2-7. Audio DSP Operation Processing ....................... 1-14
1-2-8. Optical Drive System .......................................... 1-16
1-2-9. Power Supply Systems ........................................ 1-17
1-2-10. LCD System ........................................................ 1-18
1-2-11. Others .................................................................. 1-18
1-3. Matching Connectors .................................................... 1-20
1-4. Signal Inputs and Outputs ............................................. 1-20
1-5. On-Board Switch and LED Function ........................... 1-24
1-6. How to Take Out a Cartridge Manually ....................... 1-34
1-6-1. Taking Out a Cartridge at Power-off ................... 1-34
1-6-2. When You Cannot Take Out a Cartridge Even
If Pressing the EJECT Button at Power-on ......... 1-34
1-7. Removing/Installing ..................................................... 1-35
1-7-1. Removing Outside Panel ..................................... 1-35
1-7-2. Reinstalling Outside Panel .................................. 1-35
1-7-3. Inside Panel ......................................................... 1-35
1-7-4. Handle Assembly ................................................ 1-36
1-7-5. Front Panel .......................................................... 1-37
1-7-6. SW Guard Assembly ........................................... 1-38
1-7-7. Shoulder Pad, Connector Cover .......................... 1-38
1-7-8. Connector Panel Assembly .................................1-39
1-7-9. Rear Panel Assembly .......................................... 1-40
1-7-10. Battery Connector ............................................... 1-40
1-8. Removing/Installing LCD Block .................................. 1-41
1-8-1. LCD Block .......................................................... 1-41
1-8-2. LCD Hinge .......................................................... 1-43
1-8-3. LCD Backlight and LCD Panel ........................... 1-44
1-9. Replacing the Flat Cables, Flexible Card
Wires/Boards ................................................................ 1-45
1-10. Service Tools/Measuring Equipment List .................... 1-46
1-10-1. Service Tools ....................................................... 1-46
1-10-2. Measuring Equipment ......................................... 1-47
1-11. Firmware/Software ....................................................... 1-48
1-11-1. EEPROM/FRAM List ......................................... 1-48
1-11-2. Firmware Update Using the USB Memory ......... 1-49
1-11-3. Software Option Registration Method
by Using USB Memory ....................................... 1-51
1-12. Other Overview ............................................................ 1-52
1-12-1. Notes on Handling Optical Block Assembly ...... 1-52
1-12-2. Standard Torque for Screws ................................ 1-53
1-12-3. Stop Washer ........................................................ 1-53
1-12-4. Description of CCD Block Number ....................1-54
1-12-5. Memory Backup Battery ..................................... 1-54
1-12-6. IC Link Replacement ..........................................1-54
1-12-7. Circuit Protection Element ..................................1-54
1-12-8. Precautions for Use of Condensation Sensor ...... 1-55
1-12-9. Precautions for the Battery Connector ................ 1-55
1-12-10. Notes on Repair Parts .......................................... 1-55
1-12-11. Unleaded Solder .................................................. 1-55
2. XDCAM Web Site
2-1. XDCAM Web Site Overview ......................................... 2-1
2-2. Status Menu .................................................................... 2-3
2-2-1. Device Information ............................................... 2-3
2-2-2. Hours Meter ........................................................... 2-4
2-2-3. Software Version ................................................... 2-5
2-3. Disc Menu ....................................................................... 2-7
2-3-1. Disc Properties ...................................................... 2-7
2-3-2. Thumbnails ............................................................ 2-7
2-4. Maintenance Menu ......................................................... 2-8
2-4-1. Software Update .................................................... 2-8
2-4-2. Account ............................................................... 2-13
2-4-3. Network ............................................................... 2-14
2-4-4. License Registration ............................................ 2-15

2PDW-700/V1 (E)
3. Error Messages
3-1. Error Messages Overview ............................................... 3-1
3-2. Error Code List ............................................................... 3-2
3-2-1. Main Code and Sub Code ...................................... 3-2
3-2-2. Error 0X ................................................................. 3-3
3-2-3. Error 20 ................................................................. 3-4
3-2-4. Error 3X ................................................................. 3-5
3-2-5. Error 5X ................................................................. 3-5
3-2-6. Error 6X ................................................................. 3-5
3-2-7. Error 91 ................................................................. 3-6
3-2-8. Error 92 ................................................................. 3-7
3-2-9. Error 95 ................................................................. 3-7
4. Setup Menu
4-1. Setup Menus ................................................................... 4-1
4-1-1. Basic Operations of Setup Menus ......................... 4-1
4-1-2. How to Display the SERVICE Menu .................... 4-1
4-2. TOP Menu ...................................................................... 4-2
4-3. USER Menu .................................................................... 4-3
4-4. OPERATION Menu ....................................................... 4-4
4-5. PAINT Menu ................................................................ 4-27
4-6. MAINTENANCE Menu ............................................... 4-38
4-7. FILE Menu .................................................................... 4-56
4-8. DIAGNOSIS Menu ...................................................... 4-65
4-9. SERVICE Menu ........................................................... 4-69
4-10. Drive Maintenance ........................................................ 4-85
4-10-1. Basic Operation on Drive Maintenance
Menus .................................................................. 4-85
4-10-2. TEMPERATURE SENSOR ............................... 4-85
4-10-3. DEW SENSOR ................................................... 4-86
4-10-4. FAN MOTOR ..................................................... 4-86
4-10-5. ACCELERATION SENSOR .............................. 4-87
4-10-6. LOADER ............................................................. 4-88
4-10-7. SLIDER-AUTO TEST ........................................ 4-91
4-10-8. IN-LIM TEST ..................................................... 4-91
4-10-9. OUT-LIM TEST ................................................. 4-92
4-10-10. SPINDLE MOTOR-AUTO TEST ...................... 4-92
4-10-11. FOCUS ACTUATOR ......................................... 4-93
4-10-12. TRACKING ACTUATOR ................................. 4-94
4-10-13. SA ACTUATOR ................................................. 4-94
4-10-14. LASER ................................................................ 4-95
4-10-15. ND FILTER ......................................................... 4-95
4-10-16. SKEW .................................................................. 4-96
4-10-17. LENS CLEANING ............................................. 4-97
4-10-18. SERVO_1 ............................................................ 4-97
4-10-19. SKEW .................................................................. 4-97
4-10-20. SERVO_2 ............................................................ 4-97
4-10-21. ACCELERATION OFFSET ............................... 4-98
4-10-22. ERROR LOGGER .............................................. 4-99
4-10-23. VERSION .......................................................... 4-100
4-10-24. SERIAL NO ...................................................... 4-100
4-10-25. CLEAR MEDIA LOG ...................................... 4-100
4-10-26. UPLOAD TO EEPROM ................................... 4-100
4-11. AUDIO A/D Error Correction .................................... 4-101
4-12. AUDIO D/A Error Correction .................................... 4-102
4-13. AUDIO LEVEL Volume Compensation .................... 4-102
4-14. Adjusting Battery End Detection Voltage .................. 4-103
4-15. SERVICE SUPPORT Menu ....................................... 4-104
4-16. Setup Menu List .......................................................... 4-105
5. File System
5-1. Structure of File System ................................................. 5-1
5-2. Data Structure ................................................................. 5-2
5-3. Operating the Files and the Data Flow ........................... 5-3
5-3-1. USER FILE ........................................................... 5-3
5-3-2. ALL FILE .............................................................. 5-5
5-3-3. REFERENCE FILE ............................................... 5-7
5-3-4. Other FILE (SCENE FILE and LENS FILE) ....... 5-9
5-3-5. SERVICE FILE ................................................... 5-10
5-3-6. Other RESET ....................................................... 5-11
5-4. Special Items to Save .................................................... 5-12
5-4-1. White Gain .......................................................... 5-12
5-4-2. Master Gain ......................................................... 5-13
5-4-3. Shutter .................................................................5-13
6. Periodic Maintenance and Inspection
6-1. Periodic Check/Replacement Parts List .......................... 6-1
6-2. Cleaning .......................................................................... 6-2
6-2-1. General Information for the Use of Cleaning
Cloth ...................................................................... 6-2
6-2-2. Cleaning Loader Assembly ................................... 6-2
6-2-3. Cleaning Spindle Motor ........................................ 6-3
6-2-4. Cleaning Pickup Lens ............................................ 6-3
6-3. Cares after Using under Special Environment ................ 6-4
6-4. Digital Hours Meter ........................................................ 6-5
6-4-1. Display Method and Reset Methods ..................... 6-5
6-5. Recommended Replacement Parts ................................. 6-6
6-6. Precautions for the Battery Connector ............................ 6-8
6-7. Precaution on Hanging Bracket of Handle ..................... 6-8

3
PDW-700/V1 (E)
7. Replacement of Main Parts
7-1. Optical Drive Assembly ................................................. 7-1
7-1-1. Removing/Reinstalling Loader Assembly ............ 7-1
7-1-2. Removing/Reinstalling Drive Sub Assembly ....... 7-5
7-1-3. Replacing Cleaner Assembly ................................ 7-7
7-1-4. Replacing Loading Motor Assembly .................... 7-8
7-1-5. Replacing Optical Block Assembly ...................... 7-9
7-1-6. Replacing No.2/No.3 Gear Assemblies ............... 7-12
7-1-7. Replacing Seek Motor Assembly ........................ 7-14
7-1-8. Replacing Spindle Motor .................................... 7-15
7-1-9. Removing/Reinstalling Lock Release
Assembly ............................................................. 7-16
7-1-10. Removing/Reinstalling LD Motor ...................... 7-17
7-2. Removing/Reinstalling Mounted Circuit Board of the
Optical Drive ................................................................ 7-18
7-2-1. SE-709 Board ..................................................... 7-18
7-2-2. SE-857 Board ..................................................... 7-19
7-2-3. SE-858 Board ..................................................... 7-21
7-3. Replacing Fan Motor (Drive) ....................................... 7-23
7-4. Replacing Fan Motor (Rear) ......................................... 7-24
7-5. Removing/Reinstalling CCD Unit ................................ 7-25
7-5-1. Removing CCD Unit ........................................... 7-25
7-5-2. Reinstalling CCD Unit ........................................ 7-26
7-6. Service Action After Replacing the CCD Unit ............. 7-27
7-7. Removing/Installing Boards ......................................... 7-28
7-7-1. CN-2947 Board and TG-260 Board .................... 7-28
7-7-2. AT-177 Board and DCP-44 Board ...................... 7-28
7-7-3. DVP-45 Board and SY-355 Board ...................... 7-29
7-7-4. ENC-118 Board, HP-148 Board and
SW-1391 Board ................................................... 7-29
7-7-5. FP-157 Board ...................................................... 7-30
7-7-6. CN-2946 Board and CN-3026 Board .................. 7-31
7-7-7. KY-623 Board ..................................................... 7-32
7-7-8. CN-3025 Board and SW-1425 Board ................. 7-32
7-7-9. CN-3001 Board ................................................... 7-33
7-7-10. IO-235 Board ....................................................... 7-33
7-7-11. CI-37 Board ......................................................... 7-33
7-7-12. PS-731 Board ...................................................... 7-34
7-7-13. AXM-38 Board, CN-2948 Board,
SW-1352 Board and RM-216 Board ................... 7-34
7-7-14. MS-86 Board ....................................................... 7-34
7-7-15. CNB-25 Board and PS-708 Board ...................... 7-35
7-7-16. CN-3005 Board and SW-1426 Board ................. 7-35
7-7-17. DR-606 Board ..................................................... 7-36
7-7-18. RE-246 Board ...................................................... 7-37
7-7-19. RX-101 Board ..................................................... 7-37
7-7-20. MB-1111 Board ................................................... 7-38
7-8. Service Action After Replacing or Repairing
the Board ....................................................................... 7-39
7-8-1. Optical Block Assembly ...................................... 7-39
7-8-2. AT-177 Board ..................................................... 7-39
7-8-3. CN-3005 Board ................................................... 7-39
7-8-4. DCP-44 Board ..................................................... 7-39
7-8-5. SY-355 Board ...................................................... 7-40
7-8-6. FP-157 Board ...................................................... 7-40
7-8-7. DR-606 Board ..................................................... 7-40
7-8-8. SE-857 Board ...................................................... 7-40
8. Optical Drive Alignment
8-1. Optical Drive Alignment Overview ................................ 8-1
8-1-1. Precautions ............................................................ 8-1
8-1-2. Fixtures .................................................................. 8-1
8-1-3. Preparations Before Adjustment ........................... 8-1
8-2. Procedures After Replacing the Optical Block
Assembly and the Board .................................................8-1
8-2-1. Adjustment After Replacing the Optical
Block Assembly .................................................... 8-1
8-2-2. Adjustment After Replacing the DR-606
Board ..................................................................... 8-1
8-2-3. Adjustment After Replacing the SE-857 Board .... 8-1
8-3. Servo1 Automatic Adjustment ....................................... 8-2
8-4. Skew Adjustment ............................................................ 8-3
8-4-1. Tangential Skew Adjustment ................................ 8-3
8-4-2. Radial Skew Adjustment ....................................... 8-5
8-5. Servo2 Automatic Adjustment ....................................... 8-6
8-6. Clearing Media Log ........................................................ 8-6
8-7. After Adjustment ............................................................ 8-6

4PDW-700/V1 (E)
9. Electrical Alignment
9-1. Preparation ......................................................................9-1
9-1-1. Fixtures and Equipment ........................................ 9-1
9-1-2. Connection ............................................................ 9-1
9-1-3. Switch Setting before Adjustment ......................... 9-2
9-1-4. Notes on Adjustment .............................................9-2
9-1-5. Gray-Scale Chart and its Maintenance .................. 9-3
9-2. Adjustment ......................................................................9-4
9-2-1. Confirming VCO CONT Frequency .....................9-4
9-2-2. Modulator Balance Adjustment ............................ 9-4
9-2-3. VA Gain Adjustment ............................................. 9-5
9-2-4. Black Shading Adjustment .................................... 9-6
9-2-5. White Shading Adjustment ................................... 9-7
9-2-6. Black Set Adjustment ............................................ 9-8
9-2-7. Flare Adjustment ................................................... 9-9
9-2-8. Auto Iris Adjustment ...........................................9-10
9-2-9. RPN Adjustment ................................................. 9-11
9-2-10. S/H DC Adjustment ............................................ 9-12
9-2-11. RPN Correction Procedure .................................. 9-13

5
PDW-700/V1 (E)
Manual Structure
Purpose of this manual
There are volume 1 and volume 2 in the Maintenance manual of PDW-700.
The maintenance manuals (volume 1, 2) are intended for use by trained system and
service engineers, and provides the information of maintenance and detailed service.
Related manuals
The following manuals are available in this model.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.Operation Manual (Supplied with the unit)
This manual is necessary for application and operation (and installation) of this
unit.
..
..
.Maintenance Manual
Volume 1: Describes about maintenance information, parts replacement, and
guideline for adjustment.
Part number: 9-968-417-03
Volume 2: Describes about block diagrams, schematic diagrams, board layouts
and detailed parts list required for parts-level service.
Part number: 9-968-435-03
..
..
.“Semiconductor Pin Assignments” CD-ROM
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.
This manual contains a complete list of semiconductors and their ID Nos., and
thus should be used together with the CD-ROM.
Part number: 9-968-546-06