Sony DCR-PC7 User manual

MICROFILM
SERVICE MANUAL
US Model
Canadian Model
DCR-PC7
AEP Model
UK Model
E Model
DCR-PC7E
Tourist Model
DCR-PC7/PC7E
For MECHANISM ADJUSTMENTS, refer to the
“DV MECHANICAL ADJUSTMENT MANUAL I”
(9-973-815-11).
RMT-806/807
Photo: DCR-PC7
: RMT-808
DIGITAL VIDEO CAMERA RECORDER
SPECIFICATIONS
DCR-PC7/PC7E
D MECHANISM
• Tourist model of DCR-PC7 is different from US model of DCR-
PC7 only in the accessory and packing materials.
• Tourist model of DCR-PC7E is different from E model of DCR-
PC7E only in the accessory and packing materials.
— Continued on next page —

— 2 —
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE !SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK !OR DOTTED LINE
WITH MARK !ON THE SCHEMATIC DIAGRAMS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUP-
PLEMENTS PUBLISHED BY SONY.
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit board Repairing
• Keep the temperature of the soldering iron around 270°C
during repairing.
• Do not touch the soldering iron on the same conductor of
the circuit board (within 3 times).
• Be careful not to apply force on the conductor when
soldering or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:

— 3 —
SERVICE NOTE
1Ejecting with the cabinet (L) assembly removed
• Refer to “2. DISASSEMBLY”, and supply power with the
cabinet (L) assembly removed (however leave the flexible board
connecting the cabinet (L) assembly and main unit connected).
• Ejecting:
Operate the CS bracket assembly, open the cassette lid, turn
OFF the CC DOWN SW, and press the Eject button again.
• Loading:
Close the cassette lid.
(Turn ON the CC DOWN SW)
2Handling the VC. MR board
Never heat the VC and MR boards with hot air. (Malfunctions
may result.)
Also remove after dehumidifying.
3Special precautions on disconnection of connector
attached to the flexible board
• Apply force in the arrow direction and disconnect.
• Do not apply force in the direction as this will cause the solder
(of the pin) to float easily.
• When touching the pins with the solder iron, do not touch other
parts. (deformation may occur.)
• Ensure no folding lines are formed on the flexible board.
(This will cause the internal copper film to cut easily.)
Slide the CS lock plate in the arrow
direction, and open the cassette lid.
CC DOWN SW
CS bracket assembly
Connect to the main unit.
OFF ON
CC DOWN SW
Cassette lid
Connector Flexible boar
d
*
*
*

2-1
SECTION 2
DISASSEMBLY
2-1. REMOVAL OF CABINET (L) ASSEMBLY
DCR-PC7/PC7P
1 Special head screw (M2.6)
7 Screw (M1.7 x 2.5)
9 Screw (M1.7 x 2.5)
!º Two screws (M1.7 x 2.5)
!¡ Cabinet (L) assembly
2 Grip belt
3 Two screws (K2 x 4)
6 Open the grip cover.
4 Accessory shoe
5 Accessory plate
!™ FZ4800 control switch block
CN6103,5P
MR-36 board
8 Screw
(M1.7 x 2.5)
2-2. REMOVAL OF FZ4800 CONTROL SWITCH BLOCK
2 Two screws (M1.7 x 2.5)
4 Two screws (M1.7 x 2.5)
6 Three screws (M1.7 x 2.5)
8 Screw (M1.4 x 1.6)
9 CC DOWN SW (FZ4800)
3 Remove the two claws, and
remove the cassette lid.
7 FZ4800 control switch block
Note : Be careful not to damege the flexible board.
5 Cassette lid bracket assembly and CS bracket assembly.
Note : Be careful not to damage the flexible board
of the CC DOWN SW.
Two claws.
1 Slide the CS lock plate in
the arrow direction, and
open the cassette lid.

2-2
2-3. REMOVAL OF MECHANISM DECK
2 Board-to-board connector 80P
CN6101, MR-36 board
CN6250, CC-97 board
1 Board-to-board connector 30P
CN6102, MR-36 board
CN3900, DD-91 board
3ç Two step screws (M2)
4 Two step screws (M2)
5 Mechanism deck
MR-36 board
2-4. REMOVAL OF ZOOM LENS, EVF, VK4800 CONTROL SWITCH BLOCK
8 Board-to-board connector 50P
CN100, CD-159 board
CN200, VC-183 board
3 Board-to-board connector 20P
CN4400, VF-106 board
CN1000, VC-183 board
4 Screw (M1.7 x 2.5)
5 VC shield plate
2 EVF assembly
1 Screw (M1.7 x 2.5)
!º Two screws (M1.7 x 2.5)
9 Borad-to-board connector 20P
CN2300, VC-183 board
!¡ VK shaft holder
!™ VK4800 control switch block
6 Two screws (M1.7 x 4)
7 Zoom lens
(VCL-4010VA)
CD-159 board
VF-106 board

2-3
2-5. REMOVAL OF VC-183 BOARD
3 Board-to-board connector 60P
CN6200, VC-183 board
CN3700, DD-91 board
8 Two screws (M1.7 x 2.5)
1 Two screws (M1.7 x 2.5)
2 Battery plate
!™ Two screws
(M1.7 x 2.5)
!¡ Two screws
(M1.7 x 2.5)
7 Connector
CN4701, 2P
4 Connector
CN4700, 4P
5 Two connectors
CN1001, 6P
CN1002, 11P
6 ME4800 control switch block
CN2301, 5P
!º Remove the DV terminal cover
in the arrow
B direction.
9 Remove the cabinet bottom assembly
in the arrow
A direction.
Be careful not to damege the flexible
board of the DD-91 board.
B
A
C
!£
Remove the VC-183 board in the arrow C direction.
When assembling, pay attention to the
positioning of the harness. See Fig. 1.
Pin
Position the harness as
shown in the figure.
Two zoom lens attaching
positioning pins.
The harness does not ride onto the
positioning pin.
CN4700
CN1002
CN2301
CN4701
CN1001
Fig.1 Arranging the Harness of VC-183 Board

2-4
2-6. REMOVAL OF DD-91 BOARD
Note : Be careful not to damage the flexible board.
Cabinet bottom assembly
DD-91 board
(Video terminal)
1 Three screws (M2 x 6)
3 Two screws (M1.7 x 2.5)
4 Remove the battery terminal board
in the arrow direction.
2 DD-91 board
(S terminal, 26-pin multi connector)
!º Screw (M1.7 x 2.5)
1 Open the liquid crystal panel
in the arrow directioen.
2 Three screws (M1.7 x 4)
3 LCD case (Inner)
5 PD ground plate
4 Screw (M1.7 x 2.5)
!¡ PD-71 board
!™ Cold cathode fluorescent tube with
conductive light plate.
9 Liquid crystal display module
(LQ3FN31)
6 FP-484 flexible boar
d
8 Flexible board
CN5801, 24P
7 Two connectors
CN5600, 6P
CN5601, 11P
2-7. REMOVAL OF PD-71 BOARD, LIQUID CRYSTAL DISPLAY MODULE

2-5
2-8. SERVICE POSITION-1 (MAINLY VIDEO/AUDIO SYSTEM CHECKSAND ADJUSTMENTS)
CPC-6 terminal board
(J-6082-371-A)
CPC-6 : 26P multi connector
Flexible board (CPC-6) for pulling out CPC terminal
(J-6082-370-A)
VC-183 : CN6202
I/O board 1
(J-6082-372-A)
DD-91 : 26P multi connector
1 Remove each board according to “DISASSEMBLY”.
2 Connect the specified tool as shown in the figure.
Take note that connectors can be connected in the opposite
direction depending on their shapes.
MR-36 board
Mechanism deck
Zoom lens
Box or table.
CD-159 board
VC-183 board
DD-91 board
VK4800 control switch block
2-9. SERVICE POSITION-2 (MAINLY CAMERA SYSTEM CHECKS OR ADJUSTMENTS)
1 Remove each board according to “DISASSEMBLY”.
2 Connect the specified tool as shown in the figure.
Take note that connectors can be connected in the opposite
direction depending on their shapes.
DD-91 board
VC-183 board
VK4800 control switch block
FZ4800 control switch block
MR-36 board
Mechanism deck
I/O board 1
(J-6082-372-A)
DD-91 : 26P multi connector
Flexible board (CPC-6) for pulling out CPC terminal
(J-6082-370-A)
VC-183 : CN6202
CPC-6 terminal board
(J-6082-371-A)
CPC-6 : 26P multi connecto
r
MR-36 : CN3100 ˜ Capstan motor flexible board
extension cord (18P)
(J-6082-374-A)

2-6
2-10. INTERNAL VIEWS
Zoom lens
(VCL-4010VA)
1-547-966-11
M903
LM motor
assembly (Loading)
A-7026-007-A
M901
Drum assembly
(DEH-07A-R)
A-7044-007-A
M902
Capstan motor
8-835-524-01
Pinch roller
S reel table
assembly
X-3748-614-2
T reel table
assembly
X-3748-615-2
M904
Focus motor assembly
3-709-159-01
M905
Zoom motor
assembly
3-709-158-01

2-7
CD-159
(CCD Imager • Steady Shot Sensor)
PD-71
(RGB Decoder)
MR-36
(REC/PB Amp, Servo
)
DD-91
(Power)
VF-106
(Color EVF)
VC-183
Camera, IN/OUT, Blocking, ECC • TBC • CHCD,Audio Processor,
Clock Synchronize Processor, DV IN/OUT, Mode Control, Audio,
Audio Control
CC-97
(Connector
)
2-11. CIRCUIT BOARDS LOCATION
E

5-1
SECTION 5
REPAIR PARTS LIST
5-1. EXPLODED VIEWS
NOTE:
• -XX,-X mean standardizedparts,so they may have
some difference from the original one.
• Items marked “*” are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
• The mechanical parts with no reference number in
the exploded views are not supplied.
• Hardware (# mark) list and accessories and pack-
ing materials are given in the last of this parts list.
• Canadian model is abbreviated as CND.
• Tourist model is abbreviated as JE.
5-1-1. CABINET (L) ASSEMBLY
The components identified by
mark !or dotted line with mark
!are critical for safety.
Replace only with part number
specified.
Les composants identifiés par une
marque !sont critiques pour la
sécurité.
Ne les remplacer que par une
piéce portant le numéro spécifié.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
18 3-724-511-31 SHOE, ACCESSORY
19 X-3946-586-1 CAP ASSY, LENS
20 3-973-595-01 COVER, BATTERY TERMINAL
21 X-3946-882-1 CASE (2) ASSY, MICROPHONE
22 3-352-483-01 SCREW (M2), STEP
23 8-917-569-90 REMOTE COMMANDER RMT-806 SET
(PC7/PC7E:E)
23 8-917-570-90 REMOTE COMMANDER RMT-807 SET
(PC7E:AEP. UK)
24 3-742-854-21 LID, BATTERY CASE (for RMT-806/807)
25 3-318-382-21 SCREW (1.7X3), TAPPING
26 3-974-039-01 CUSHION (M),ACOUSTIC ABSORBENT
27 3-973-947-01 CUSHION, MICROPHONE
28 3-974-404-01 HOLDER, CAP
29 3-366-891-11 SCREW (M1.4)
MIC1 1-542-300-11 MICROPHONE UNIT (STEREO)
1 3-972-348-01 BELT, GRIP
2 3-973-658-01 SCREW (M2.6), HEAD (STEP)
*3 3-972-345-01 SHEET METAL (L), STRAP
4 X-3946-814-1 CABINET (L) ASSY
5 1-473-831-11 SWITCH BLOCK, CONTROL (FZ4800)
6 3-973-497-41 SCREW (M1.7), +P 2
7 3-972-395-01 BRACKET (CASSETTE SHAFT)
8 X-3946-552-1 LID ASSY, CASSETTE
9 X-3946-553-1 BRACKET (CASSETTE LID) ASSY
10 X-3946-550-1 BRACKET (CS) ASSY
11 3-973-891-01 SPRING, TENSION
12 3-311-772-11 SHAFT (A), STOPPER
13 3-965-303-01 DAMPER
14 3-728-103-31 SCREW (M1.4X1.6)
15 3-972-330-01 SPRING, TENSION
16 X-3946-561-1 ARM ASSY, VK
17 3-972-401-01 PLATE, ACCESSORY
18
17
6
9
8
7
6
6
6
6
6
6
6
6
16
10
11
12
15
14
29
13
4
2
28
2
3
1
23
24
19
20
27
25
22
21
26
not supplied
MIC 1
5 (Including r A)
r A
#2
#1
A
A
B
B
DCR-PC7/PC7E

5-2
5-1-2. MAIN BOARDS ASSEMBLY
A
A
not supplied
not supplied
not supplied
not supplied
BT3700
EVF ASSEMBLY
ZOOM LENS ASSEMBLY
CABINET (R)
AND
LCD PANEL
ASSEMBLY
MDX-D101
70 52
52
51
54 53
55
74 54
55
68
66
71
68
68 76
56 73
75
59
68 63 60
68
62
61
57
72
68 58
69
68
68
65
77
67
64
68
Note
not
supplied
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
*64 3-974-500-01 LABEL, BATTERY FITTING (PC7)
65 X-3947-047-1 PLATE ASSY, BATTERY (PC7E)
65 X-3947-048-1 PLATE ASSY, BATTERY (PC7)
*66 3-974-257-04 PLATE, VC SHIELD
67 3-974-027-01 SPACER, VK
68 3-973-497-41 SCREW (M1.7), +P 2
69 3-973-497-51 SCREW (M1.7), +P 2
70 3-728-103-31 SCREW (M1.4X1.6)
71 3-974-151-01 SPACER, VK-VC
72 3-974-479-01 CAP, SENSOR
73 3-974-526-01 SHEET, VK FLEXIBLE
74 3-974-303-01 SPACER, DRUM
*75 3-974-256-01 SHEET, DD BLIND
*76 3-974-280-01 SHEET, TR BLIND
77 1-664-424-11 PWB, FP-556 FLEXIBLE PRINT (PC7)
77 A-7056-943-A SD-29 BOARD, COMPLETE (PC7E)
BT3700 1-694-154-11 TERMINAL BOARD, BATTERY
51 X-3946-551-1 PLATE ASSY, ORNAMENTAL
52 3-388-748-01 WASHER
53 X-3946-563-1 FRAME ASSY, MD
54 3-352-483-01 SCREW (M2), STEP
55 X-3945-526-1 SCREW ASSY, FASTENING
56 A-7066-864-A MR-36 BOARD, COMPLETE (PC7)
56 A-7066-897-A MR-36P BOARD, COMPLETE (PC7E)
57 A-7066-893-A VC-183P BOARD, COMPLETE (PC7E)
57 A-7066-906-A VC-183 BOARD, COMPLETE (PC7)
58 A-7072-919-A CC-97 BOARD, COMPLETE (PC7)
58 A-7072-925-A CC-97P BOARD, COMPLETE (PC7E)
59 1-473-830-31 SWITCH BLOCK, CONTROL (VK4800)
60 A-7066-894-A DD-91P BOARD, COMPLETE (PC7E)
60 A-7066-907-A DD-91 BOARD, COMPLETE (PC7)
61 3-713-786-31 SCREW (M2X6)
62 3-318-382-21 SCREW (1.7X3), TAPPING
63 X-3946-558-1 CABINET (BOTTOM) ASSY
*64 3-974-497-01 LABEL, BATTERY FITTING (PC7E)
Note : No.77 about FP-556 and SD-29
DCR-PC7 : Processing with FP-556 flexible board.
DCR-PC7E:Processing withtheread leafplate andSD-29board.
Two of the above will be installed to the DD-91 board in future.

5-3
101 X-3946-815-1 CABINET (R) ASSY (PC7E:AEP,UK)
101 X-3946-867-1 CABINET (R) ASSY (PC7/PC7E:E)
102 3-972-350-11 COVER, BATTERY LOCK
103 3-972-358-01 SPRING, BATTERY LOCK
104 3-973-497-41 SCREW (M1.7), +P 2
105 3-972-356-01 LOCK, BATTERY
106 3-972-351-01 CLAW, BATTERY LOCK
107 3-972-605-01 GUIDE, LCD LOCK
108 3-972-360-01 COVER, DV TERMINAL
109 X-3946-556-1 HINGE BLOCK ASSY, ROTARY
110 3-972-372-01 PLATE (INNER), ORNAMENTAL
111 3-972-371-01 PLATE (OUTER), ORNAMENTAL
112 X-3946-848-1 DOOR ASSY, JACK (PC7E)
112 X-3946-868-1 DOOR ASSY, JACK (PC7)
113 1-473-829-31 SWITCH BLOCK, CONTROL (ME4800)
REF. No. Part No. Description Remark REF. No. Part No. Description Remark
114 X-3946-816-1 LCD CASE (OUTER) ASSY (PC7E:AEP,UK)
114 X-3947-020-1 CASE (OUTER) ASSY, LCD (PC7/PC7E:E)
115 A-7066-866-A PD-71 BOARD, COMPLETE (PC7)
115 A-7066-896-A PD-71P BOARD, COMPLETE (PC7E)
116 1-956-420-11 HARNESS (VP-70)
117 1-956-419-11 HARNESS (VQ-50)
118 1-662-741-11 PWB, FP-484 FLEXIBLE PRINT
119 3-973-945-01 SHEET, SENSOR ELECTROSTATIC
120 3-973-497-51 SCREW (M1.7), +P 2
121 3-974-291-01 SPACER, HINGE
*122 3-974-150-02 SHEET, CONNECTOR INSULATING
123 3-972-406-04 LCD CASE (INNER)
LCD901 1-801-668-11 INDICATOR MODULE, LIQUID CRYSTAL
!ND5500 1-517-586-11 TUBE, FLUORESCENT,COLD CATHODE
(BACK LIGHT)
SP901 1-505-417-11 SPEAKER (2.8 CM)
5-1-3. CABINET (R) AND LCD PANEL ASSEMBLIES
The components identified by
mark !or dotted line with mark
!are critical for safety.
Replace only with part number
specified.
Les composants identifiés par une
marque !sont critiques pour la
sécurité.
Ne les remplacer que par une
piéce portant le numéro spécifié.
120 104
119
118
122
117
113
116 115
104
121
104
107
101
104 102
103
105 106
104 104
114
112
108
104
111
104
109
110
104
not supplied
not supplied
not supplied
not supplied
not supplied
ND5500
LCD901
SP901
123
Ver 1.1 2006. 09

5-4
5-1-4. EVF AND ZOOM LENS ASSEMBLIES (VCL-4010VA)
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
165 3-969-297-01 ADAPTOR (CH), CCD FITTING
*166 3-973-937-01 CUSHION, LENS
167 1-547-966-11 LENS, ZOOM VCL-4010VA
168 3-709-157-01 RING, MF
169 3-973-497-41 SCREW (M1.7), +P 2
170 3-974-041-01 CUSHION (B),ACOUSTIC ABSORBENT
IC101 A-7030-755-A CCD BLOCK ASSY (080 SERVICE)
(CCD IMAGER)(PC7)
IC101 A-7030-765-A CCD BLOCK ASSY (081 SERVICE)
(CCD IMAGER)(PC7E)
LCD902 8-753-016-10 LCX005BK-1
M904 3-709-159-01 MOTOR, FOCUS
M905 3-709-158-01 MOTOR, ZOOM
!ND4600 1-517-414-31 FLUORESCENT TUBE (0.55 INCH)(BACK LIGHT)
SE500 1-801-216-31 SENSOR, ANGULAR VELOCITY (YAW)
SE501 1-801-216-41 SENSOR, ANGULAR VELOCITY (PITCH)
151 X-3946-560-1 EVF SUB ASSY
152 3-318-382-01 SCREW (1.7X3), TAPPING
153 A-7066-861-A VF-106 BOARD, COMPLETE (PC7)
153 A-7066-892-A VF-106P BOARD, COMPLETE (PC7E)
*154 3-960-302-11 CUSHION (1), LCD
*155 3-972-414-01 CUSHION (2), LCD
156 3-972-400-01 ILLUMINATOR
*157 3-972-412-01 CUSHION (3), LCD
*158 3-972-396-01 RETAINER, PC BOARD, BL
*159 3-973-980-02 PLATE, VF SHIELD
160 A-7066-865-A CD-159 BOARD, COMPLETE (PC7)
160 A-7066-895-A CD-159P BOARD, COMPLETE (PC7E)
*161 3-974-810-01 PLATE, SE/CD SHIELD
162 3-947-268-11 SCREW (P TIGHT)(2X7.5), TAPPING, +B
163 3-957-980-11 RUBBER (C), SEAL
164 1-547-923-21 FILTER BLOCK, OPTICAL
Les composants identifiés par
unemarque !sont critiques pour
la sécurité.
Ne les remplacer que par une
piéce portant le numéro spécifié.
The components identified by
mark !or dotted line with mark
!are critical for safety.
Replace only with part number
specified.
158
ND4600
LCD902
#2
IC101
r A
r A
153 (Including r A)
159
not supplied
not supplied
not supplied
not supplied
157
156
155
154
151
152
165
M905
M904
164
163 166
168
170
162
160
172
169
SE500 SE501
167
Be sure to read “Note on the CCD Imager replacement”
on page 4–12 when changing the CCD imager.

5-5
REF. No. Part No. Description Remark REF. No. Part No. Description Remark
701 3-728-103-11 SCREW (M1.4X1.6), SPECIAL HEAD
702 X-3748-610-2 COMPARTMENT ASSY, CASSETTE
703 3-748-703-01 COLLAR
704 3-748-700-02 SLIDER, LOCK
705 3-748-701-01 SPRING, TENSION
706 X-3748-613-3 BASE ASSY, LED
707 3-704-197-21 SCREW (M1.4x2.5), LOCKING
708 3-748-683-01 HOLDER, LED
709 3-315-414-31 WASHER
710 X-3748-609-2 GOOSENECK ASSY
711 3-748-736-01 GEAR, RELAY
712 3-748-702-02 SLIDER, CAM
713 3-703-816-74 SCREW (M1.4X4.5), SPECIAL HEAD
714 X-3944-897-2 FPC ASSY, MOTOR
715 1-770-363-11 ELASTIC CONNECTOR
716 A-7026-009-B SCREW ASSY, DRUM FITTING
717 A-7026-022-A CHASSIS BLOCK ASSY, MECHANICAL
(not including LM MOTOR ASSY)
718 3-703-816-42 SCREW (M1.4x2.5), SPECIAL HEAD
M901 A-7044-007-A DRUM ASSY (DEH-07A-R)
708
707
706
701
703
701
701 715
704 709 710
702
M901
717
701 712
713
705
711
718
715
716
714
not supplied
FP-242
(Refer to page 5-6.)
5-1-5. CASSETTE COMPARTMENT AND DRUM ASSEMBLIES

5-6
REF. No. Part No. Description Remark REF. No. Part No. Description Remark
770 X-3748-618-2 BAND ASSY, TENSION REGULATOR
771 3-315-384-11 WASHER, STOPPER
772 3-748-680-01 FOLLOWER, SLIDER
773 3-748-679-01 LEVER, LOCK
774 3-748-822-02 SPRING, EXTENSION
775 A-7026-020-B ARM BLOCK ASSY, TENSION REGULATOR
776 3-940-891-01 SPRING, COMPRESSION
777 3-966-194-01 FLANGE, TG7 UPPER
778 3-748-777-02 TG7
779 3-964-614-01 FLANGE, TG7 LOWER
780 X-3748-616-2 ARM ASSY, TG7
781 X-3748-630-2 ARM ASSY, PINCH
782 3-748-603-01 SPRING, TENSION
783 3-748-678-01 POSITIONING, T
784 3-748-778-02 BRAKE, T HARD
785 3-748-675-01 SPRING, TORSION
CN901 1-770-312-11 CONNECTOR 4P
D901 8-719-050-98 DIODE LN57.SO
Q901 8-729-028-71 TRANSISTOR PN166.SO (TAPE TOP)
Q902 8-729-028-71 TRANSISTOR PN166.SO (TAPE END)
S901 1-762-351-11 SWITCH, PUSH (1 KEY)(REC PROOF)
751 A-7026-010-A CHASSIS BLOCK ASSY, LS
752 3-748-775-02 BRAKE, RVS
753 3-315-414-31 WASHER
754 3-728-103-11 SCREW (M1.4X1.6), SPECIAL HEAD
755 3-748-776-01 SPRING, TENSION
756 3-748-681-01 PLATE, LS CAM
757 3-748-774-01 SPRING, TORSION
758 3-748-773-04 HARD, S
759 3-748-815-02 ARM, S BRAKE
760 3-748-677-01 POSITIONING, S
761 3-968-656-01 SPRING, TENSION
762 A-7026-021-A CHASSIS (S) ASSY, LS
763 3-748-761-01 HOLDER (S), SENSOR
764 3-748-762-01 HOLDER (T), SENSOR
765 3-748-763-01 HOLDER, FPC
766 X-3748-614-2 TABLE ASSY, REEL, S
767 X-3748-615-2 TABLE ASSY, REEL, T
768 3-748-682-01 WASHER, T (t:0.25, Green)
768 3-748-682-11 WASHER, T (t:0.1, Yellow) Note 2
768 3-748-682-21 WASHER, T (t:0.35, Black)
769 3-703-816-42 SCREW (M1.4x2.5), SPECIAL HEAD
5-1-6. LS CHASSIS BLOCK ASSEMBLY
775
751
753
761
754
770
766
776
774 754
769
758
757
759
754
755
760
756
753
752
763
771 776
778
764
767
Note 2
768 769
769
783
765
771
782
781
755
762
772
771
784
773
785
780
779
777
not
supplied
not
supplied Q902
CN901
Note 1
FP-243
Note 1
FP-242
D901
S901
Q901
Note 1 : About FP-242 and FP-243
The FP-242 and FP-243 flexible boards are installed to a chassis with a hot press, whitch are included in the Ref No. 762 LS
chassis (S) assembly, They are not supplied separately because the high precision for installation is needed.
Note 2 : Selecting the T washer
Select proper parts for the Ref No. 768 T washer according to “Height adjustment for T reel table assembly” on page 23 in the “DFV
MECHANICALADJUSTMENT MANUAL I” (9-913-815-11).

5-7
REF. No. Part No. Description Remark REF. No. Part No. Description Remark
801 3-315-414-31 WASHER
802 X-3748-623-1 GL (S) ASSY
803 3-748-600-02 RAIL (S)
804 3-703-816-42 SCREW (M1.4x2.5), SPECIAL HEAD
805 X-3748-622-2 COASTER (S) ASSY
806 X-3945-435-1 SHAFT (12) ASSY, WORM
807 1-657-756-11 FP-347 FLEXIBLE BOARD
808 3-748-742-02 SPRING, TORSION
809 3-966-107-01 SPRING, COMPRESSION
810 3-966-105-01 FLANGE, TG1 LOWER
811 3-966-100-01 SLEEVE, TG1/3
812 3-966-099-01 ROLLER, TG1/3
813 3-966-102-01 FLANGE, TG1/3 UPPER
814 3-966-101-01 NUT, TG1/3
815 3-966-099-11 ROLLER, TG1/3
816 3-966-100-11 SLEEVE, TG1/3
817 3-966-106-01 FLANGE, TG3 LOWER
818 X-3748-629-3 ARM ASSY, HC
819 3-728-103-01 SCREW (M1.4X1.6)
820 3-727-843-16 SPACER, HEAD (CORRECTIVE SPACER)
(t=50um)
821 X-3748-624-1 GL (T) ASSY
822 3-748-601-02 RAIL (T)
823 3-964-430-01 SPRING, LS RETAINER
824 X-3748-628-2 SLIDE ASSY, HC
825 A-7026-006-A ROLLER ASSY, HC
826 A-7026-003-A COASTER (T) BLOCK ASSY
827 X-3748-626-3 TG5 ASSY
828 3-965-211-01 SCREW (M1)
829 X-3946-602-1 COASTER (T) ASSY (-M)
830 3-973-948-01 FLANGE (2), TG1/3 UPPER
M902 8-835-524-01 MOTOR, DC SCD-0101A (CAPSTAN)
M903 A-7026-007-A MOTOR ASSY, LM (LOADING)
827
826
829
804
801
825
824
801
814
807
814
802
813
812
811
810
809
806
830
815
816
817
809
808
804
804
805
801
804
803
821
Note
820
828
822
823
801
819
818
not supplied
not supplied
M903
M902
5-1-7. MECHANISM CHASSIS ASSEMBLY (1)
Note : Be sure to remember the installed position (one of two positions), direction and thickness of the Ref. No. 820
(head spacer) when the M902 (capstan motor) is removed. Refer to “3-9. Capstan motor” on page 15 in the DV
MECHANICAL ADJUSTMENT MANUAL I(9-973-815-11) for details. The thickness of head spacer is normally
100 µm. If it is lost, two 50 µm head spacers will be needed. Be careful not to loose it.

5-8
851 X-3945-640-1 PULLEY ASSY, RELAY
852 3-315-414-31 WASHER
853 X-3748-600-1 ARM ASSY, COMPULSION
854 X-3748-605-1 CAM (S) ASSY
855 3-748-743-02 ARM, EJ
856 3-703-816-42 SCREW (M1.4x2.5), SPECIAL HEAD
857 3-748-744-01 SPRING, TENSION
858 X-3748-602-2 ARM ASSY, LS
859 3-728-103-11 SCREW (M1.4X1.6), SPECIAL HEAD
860 X-3748-604-1 CAM ASSY, MODE
861 3-748-739-02 RETAINER, GEAR
862 3-748-740-03 GEAR, No.3
863 3-748-602-02 SPRING, TENSION
864 X-3748-627-1 ARM ASSY, ADJUSTMENT
865 3-748-738-02 GEAR, No.2
REF. No. Part No. Description Remark REF. No. Part No. Description Remark
866 3-748-741-03 GEAR, No.1
867 3-748-731-02 ARM, POSITION
868 X-3945-639-1 PULLEY ASSY, CONVERSION
869 3-748-734-01 BELT, RELAY
870 X-3748-607-2 STOPPER ASSY, RVS
871 3-728-109-01 ROLLER, LS
872 3-748-647-01 SLIDER, MODE
873 3-748-733-01 ARM, PINCH RELEASE
874 1-656-250-12 FP-245 FLEXIBLE BOARD
875 A-7026-023-B CHASSIS SUB BLOCK ASSY
876 3-748-620-02 SCREW, ADJUSTMENT
877 4-943-288-01 WASHER
878 3-748-605-02 SCREW, ADJUSTMENT
859 852
861
856
860
856
856
857
858
862
876
855
854
853
851
875
874
877 878
871
868
852
872
873
859
865
866
867
870
869
859
859
863
864
not supplied
not
supplied
not
supplied
852
5-1-8. MECHANISM CHASSIS ASSEMBLY (2)

5-9
• RESISTORS
All resistors are in ohms
METAL: Metal-film resistor
METAL OXIDE: Metal Oxide-film resistor
F : nonflammable
• SEMICONDUCTORS
In each case, u: µ, for example:
uA...: µA..., uPA...: µPA..., uPB...: µPB...,
uPC...: µPC..., uPD...: µPD...
• CAPACITORS
uF : µF
• COILS
uH : µH
• Due to standardization, replacements in the parts list
may be different from the parts specified in the
diagrams or the components used on the set.
• -XX, -X mean standardized parts, so they may have
some difference from the original one.
• Items marked “*” are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
• Canadian model is abbreviated as CND.
• Tourist model is abbreviated as JE.
5-2. ELECTRICAL PARTS LIST
Note:
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
The components identified by
mark !or dotted line with mark
!are critical for safety.
Replace only with part number
specified.
Les composants identifiés par une
marque !sont critiques pour la
sécurité.
Ne les remplacer que par une
piéce portant le numéro spécifié.
When indicating parts by reference
number, please include the board
name.
A-7072-919-A CC-97 BOARD, COMPLETE (PC7)
***************************
A-7072-925-A CC-97P BOARD, COMPLETE (PC7E)
*****************************
(Ref. No. 20,000 Series)
< CONNECTOR >
CN6250 1-778-599-21 CONNECTOR, BOARD TO BOARD 80P
CN6251 1-778-594-21 CONNECTOR, BOARD TO BOARD 80P
A-7066-865-A CD-159 BOARD, COMPLETE (PC7)
****************************
A-7066-895-A CD-159P BOARD, COMPLETE (PC7E)
******************************
(IC101 is not included to the mounted board)
(Ref. No. 1,000 Series)
< CAPACITOR >
C100 1-113-986-11 TANTAL. CHIP 2.2uF 20% 25V
C101 1-162-638-11 CERAMIC CHIP 1uF 16V
C102 1-164-232-11 CERAMIC CHIP 0.01uF 50V
C103 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C104 1-135-215-21 TANTAL. CHIP 6.8uF 20% 16V
C105 1-164-156-11 CERAMIC CHIP 0.1uF 25V
C106 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C107 1-164-939-11 CERAMIC CHIP 0.0022uF 10% 16V
C108 1-164-943-11 CERAMIC CHIP 0.01uF 10% 16V
C109 1-104-916-11 TANTAL. CHIP 6.8uF 20% 20V
C110 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C500 1-104-847-11 TANTAL. CHIP 22uF 20% 4V
C501 1-104-847-11 TANTAL. CHIP 22uF 20% 4V
C502 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C503 1-164-245-11 CERAMIC CHIP 0.015uF 10% 25V
C504 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C505 1-135-259-11 TANTAL. CHIP 10uF 20% 6.3V
C506 1-164-245-11 CERAMIC CHIP 0.015uF 10% 25V
C507 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
C508 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
C509 1-117-155-11 ELECT 33uF 20% 6.3V
C510 1-117-155-11 ELECT 33uF 20% 6.3V
C511 1-135-259-11 TANTAL. CHIP 10uF 20% 6.3V
C512 1-164-935-11 CERAMIC CHIP 470PF 10% 16V
C513 1-164-935-11 CERAMIC CHIP 470PF 10% 16V
C515 1-110-501-11 CERAMIC CHIP 0.33uF 10% 16V
CD-159CC-97
C515 1-164-489-11 CERAMIC CHIP 0.22uF 10% 16V
(PC7E)
C516 1-107-820-11 CERAMIC CHIP 0.1uF 16V
< CONNECTOR >
CN100 1-778-597-21 CONNECTOR, BOARD TO BOARD 50P
CN101 1-766-359-21 CONNECTOR, FFC/FPC 29P
< DIODE >
D100 8-719-056-23 DIODE MA2S111-(K8).SO
D101 8-719-056-23 DIODE MA2S111-(K8).SO
< FERRITE BEAD >
FB100 1-543-955-11 BEAD, FERRITE (CHIP)
FB101 1-543-955-11 BEAD, FERRITE (CHIP)
< IC >
IC100 8-752-372-14 IC CXD1267AN-T4
IC101 A-7030-755-A CCD BLOCK ASSY (080 SERVICE)
(CCD IMAGER)(PC7)
IC101 A-7030-765-A CCD BLOCK ASSY (081 SERVICE)
(CCD IMAGER)(PC7E)
IC500 8-759-080-34 IC TA75W01FU-TE12R
IC501 8-759-058-45 IC NJM3403AV(TE2)
IC502 8-759-234-77 IC TC4S66F(TE85R)
IC503 8-759-234-77 IC TC4S66F(TE85R)
< COIL >
L500 1-414-754-11 INDUCTOR 10uH
< TRANSISTOR >
Q100 8-729-232-86 TRANSISTOR 2SK1875-(TE85L)
< RESISTOR >
R100 1-218-977-11 METAL GLAZE 100K 5% 1/16W
R101 1-218-989-11 METAL GLAZE 1M 5% 1/16W
R102 1-218-937-11 METAL GLAZE 47 5% 1/16W
R103 1-218-956-11 METAL GLAZE 1.8K 5% 1/16W
R500 1-218-969-11 METAL GLAZE 22K 5% 1/16W
R501 1-218-969-11 METAL GLAZE 22K 5% 1/16W
R502 1-218-969-11 METAL GLAZE 22K 5% 1/16W
R503 1-218-969-11 METAL GLAZE 22K 5% 1/16W
R504 1-218-969-11 METAL GLAZE 22K 5% 1/16W
R505 1-218-969-11 METAL GLAZE 22K 5% 1/16W
Be sure to read “Note on the CCD Imager replacement”
on page 4–12 when changing the CCD imager.

5-10
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
R506 1-218-935-11 METAL GLAZE 33 5% 1/16W
R507 1-218-965-11 METAL GLAZE 10K 5% 1/16W
R508 1-218-965-11 METAL GLAZE 10K 5% 1/16W
R509 1-218-985-11 METAL GLAZE 470K 0.50% 1/16W
R510 1-218-985-11 METAL GLAZE 470K 0.50% 1/16W
R511 1-218-985-11 METAL GLAZE 470K 0.50% 1/16W
R513 1-218-965-11 METAL GLAZE 10K 5% 1/16W
R514 1-218-982-11 METAL GLAZE 270K 5% 1/16W
R515 1-218-982-11 METAL GLAZE 270K 5% 1/16W
R516 1-218-965-11 METAL GLAZE 10K 5% 1/16W
R517 1-218-967-11 METAL GLAZE 15K 5% 1/16W
(PC7)
R517 1-218-990-11 CONDUCTOR, CHIP (1005)(PC7E)
< SENSOR >
SE500 1-801-216-31 SENSOR, ANGULAR VELOCITY (YAW)
SE501 1-801-216-41 SENSOR, ANGULAR VELOCITY (PITCH)
A-7066-894-A DD-91P BOARD, COMPLETE (PC7E)
*****************************
A-7066-907-A DD-91 BOARD, COMPLETE (PC7)
***************************
(Ref. No. 30,000 Series)
< BATTERY >
!BT3900 1-528-724-11 BATTERY, V/L RICHARGEABL
< CAPACITOR >
C3700 1-113-990-11 TANTAL. CHIP 15uF 20% 16V
C3701 1-113-994-11 TANTAL. CHIP 6.8uF 20% 16V
C3702 1-113-994-11 TANTAL. CHIP 6.8uF 20% 16V
C3703 1-113-994-11 TANTAL. CHIP 6.8uF 20% 16V
C3704 1-113-990-11 TANTAL. CHIP 15uF 20% 16V
C3900 1-164-315-11 CERAMIC CHIP 470PF 5% 50V
C3901 1-164-315-11 CERAMIC CHIP 470PF 5% 50V
C3902 1-164-850-11 CERAMIC CHIP 10PF 0.5PF 16V
C3903 1-164-315-11 CERAMIC CHIP 470PF 5% 50V
C3904 1-164-850-11 CERAMIC CHIP 10PF 0.5PF 16V
C3905 1-164-858-11 CERAMIC CHIP 22PF 5% 16V
C3906 1-164-940-11 CERAMIC CHIP 0.0033uF 10% 16V
C3907 1-164-315-11 CERAMIC CHIP 470PF 5% 50V
C3908 1-164-466-11 CERAMIC CHIP 240PF 5% 50V
C3909 1-115-467-11 CERAMIC CHIP 0.22uF 10% 10V
C3910 1-164-315-11 CERAMIC CHIP 470PF 5% 50V
C3911 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V
C3912 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V
C3913 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C3914 1-164-858-11 CERAMIC CHIP 22PF 5% 16V
C3915 1-165-128-11 CERAMIC CHIP 0.22uF 16V
C3917 1-164-315-11 CERAMIC CHIP 470PF 5% 50V
C3918 1-164-940-11 CERAMIC CHIP 0.0033uF 10% 16V
C3919 1-164-315-11 CERAMIC CHIP 470PF 5% 50V
C3920 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C3921 1-164-850-11 CERAMIC CHIP 10PF 0.5PF 16V
C3922 1-164-850-11 CERAMIC CHIP 10PF 0.5PF 16V
C3923 1-164-942-11 CERAMIC CHIP 0.0068uF 10% 16V
C3924 1-164-940-11 CERAMIC CHIP 0.0033uF 10% 16V
C3925 1-115-171-11 TANTALUM 3.3uF 20% 16V
C3926 1-115-171-11 TANTALUM 3.3uF 20% 16V
C3927 1-115-171-11 TANTALUM 3.3uF 20% 16V
C3928 1-115-171-11 TANTALUM 3.3uF 20% 16V
C3929 1-113-994-11 TANTAL. CHIP 6.8uF 20% 16V
C3930 1-115-171-11 TANTALUM 3.3uF 20% 16V
C3931 1-115-171-11 TANTALUM 3.3uF 20% 10V
C3932 1-115-171-11 TANTALUM 3.3uF 20% 10V
C3933 1-115-171-11 TANTALUM 3.3uF 20% 10V
C3934 1-115-171-11 TANTALUM 3.3uF 20% 10V
C3935 1-104-915-11 TANTAL. CHIP 2.2uF 20% 20V
C3936 1-104-851-11 TANTAL. CHIP 10uF 20% 10V
C3937 1-104-851-11 TANTAL. CHIP 10uF 20% 10V
C3938 1-104-851-11 TANTAL. CHIP 10uF 20% 10V
C3939 1-115-171-11 TANTALUM 3.3uF 20% 16V
C3940 1-104-851-11 TANTAL. CHIP 10uF 20% 10V
C3941 1-115-171-11 TANTALUM 3.3uF 20% 16V
C3942 1-104-851-11 TANTAL. CHIP 10uF 20% 10V
C3943 1-104-851-11 TANTAL. CHIP 10uF 20% 10V
C3944 1-104-851-11 TANTAL. CHIP 10uF 20% 10V
C3945 1-113-986-11 TANTAL. CHIP 2.2uF 20% 25V
C3946 1-113-986-11 TANTAL. CHIP 2.2uF 20% 25V
C3952 1-107-820-11 CERAMIC CHIP 0.1uF 16V
C3955 1-164-357-11 CERAMIC CHIP 1000PF 5% 50V
C3956 1-164-357-11 CERAMIC CHIP 1000PF 5% 50V
C3957 1-164-357-11 CERAMIC CHIP 1000PF 5% 50V
C3959 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V
< CONNECTOR >
CN3700 1-778-598-21 CONNECTOR, BOARD TO BOARD 60P
CN3701 1-774-857-11 CONNECTOR, SQUARE TYPE 26P
CN3900 1-778-596-21 CONNECTOR, BOARD TO BOARD 30P
< DIODE >
D3700 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3701 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3702 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3703 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3704 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3706 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3707 8-719-420-14 DIODE MA8082-M-TX
D3708 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3709 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3710 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3711 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3712 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3713 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3714 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3715 8-719-045-87 DIODE MA4Z082WA-(TX).SO
D3717 8-719-404-49 DIODE MA111-TX
D3718 8-719-404-49 DIODE MA111-TX
D3719 8-719-420-14 DIODE MA8082-TX
D3720 8-719-045-87 DIODE MA4Z082WA-(TX).SO
CD-159 DD-91
Les composants identifiés par
unemarque !sont critiques pour
la sécurité.
Ne les remplacer que par une
piéce portant le numéro spécifié.
The components identified by
mark !or dotted line with mark
!are critical for safety.
Replace only with part number
specified.