Sony Handycam CCD-TR3200E User manual

Sony Corporation
CCD-TR3200E RMT-717 SERVICE MANUAL
CCD-TR3200E
RMT-717
SERVICE MANUAL
MICROFILM
For MECHANISM ADJUSTMENTS, refer to
the“8mmVideoMECHANICALADJUSTMENT
MANUAL VII” (9-973-801-11).
SPECIFICATIONS
HVIDEO CAMERA RECORDER
B MECHANISM
Sony Corporation
Personal A&V Products Company9-974-056-11
98C0951-1
Printed in Japan © 1998. 3
Published by Quality Engineering Dept.
(Osaki East)
– 232 –
CCD-TR3200E
AEP Model
UK Model

FOR CAMERA COLOR REPRODUCTION ADJUSTMENT Take a copy CAMERACOLOR REPRODUCTION FRAME
and Parts reference sheets with a clear sheet for use.
CCD-TR3200E
– 2 –
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTSIDENTIFIEDBYMARK !ORDOTTED LINEWITH
MARK !ON THE SCHEMATIC DIAGRAMSAND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check theinterboard wiring to ensurethat no wiresare “pinched”
or contact high-wattage resistors.
3. Look forunauthorized replacement parts,particularlytransistors,
that were installed during a previous repair. Point them out to
the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend
their replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit board Repairing
• Keepthetemperatureof thesoldering ironaround270°Cduring
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:

– 3 –
Supplied accessories
1Wireless Remote Commander (1)
2AC-L10A/L10B/L10C AC power adaptor (1)
3NP-F330 Battery pack (1)
4CR2025 Lithium Battery (1)
The lithium battery is already installed in your camcorder.
5R6 (size AA) battery for Remote Commander (2)
6A / V connecting cable (1)
7Shoulder strap (1)
821 pin adaptor (1)
9Lens cap (1)
This lens cap is already installed in your camcorder.
1
5
9
8
3
2
67
4

– 4 –
SERVICE NOTE
5 Pull the timing belt in the direction of arrow A
with a pinsette while pressing the cassette lid
(take care not to damage) to adjust the
bending of a tape.
6 Let go your hold the cassette
lid and rise the cassette
compartment to take out a cassette.
A
Pinsette
Timing belt
Press the cassette lid not to rise the
cassette compartment
+–
[DC power supply]
(+5V)
Loading motor
Adjust the bending of a tape
Timing belt
1Refer to 2-1. to remove the front panel block.
2Refer to 2-2. to remove the cabinet (R) block.
3Refer to 2-6. to remove the battery panel block.
4Add +5V from the DC POWER SUPPLY and unload with a
pressing the cassette lid.
2. TO TAKE OUTA CASSETTE WHEN NOT EJECT (FORCE EJECT)
1. POWER SUPPLY DURING REPAIRS
In this unit, about 10 seconds after power is supplied (8.4V) to the
battery terminal using the service power cord (J-6082-223-A), the
power is shut off so that the unit cannot operate.
This following two methods are available to prevent this. Take note
of which to use during repairs.
Method 1.
Connect the servicing remote commander RM-95 (J-6082-053-B)
to the LANC jack, and set the remote commander switch to the
“ADJ” side.
Method 2.
Press the battery switch of the battery terminal using adhesive tape,
etc.
Method 3.
Use the DC IN terminal. (Use the AC power adaptor.)
Battery terminal ‘
DC IN terminal
Battery SIG terminal
Battery switch
Battery terminal
’

– 5 –
Note: The self-diagnosis display data will be backed up by the coin-type lithium battery. When this coin-type lithium battery is
disconnected, the self-diagnosis data will be lost by initialization.
1. Self-diagnosis Function
When problems occur while the unit is operating, the self-diagnosis
function starts working, and displays on the viewfinder what to do.
This function consists of two display; self-diagnosis display and
service mode display.
Detailsofthe self-diagnosisfunctionsareprovidedin the Instruction
manual.
SELF-DIAGNOSIS FUNCTION
2. Self-diagnosis display
When problems occur while the unit is operating, the counter of the
viewfinder shows a 4-digit display consisting of an alphabet and
numbers, which blinks at 3.2 Hz.This 5-character display indicates
the “repaired by:”, “block” in which the problem occurred, and
“detailed code” of the problem.
3. Service Mode Display
The service mode display shows up to six self-diagnosis codes shown in the past.
3-1. Display Method
While pressing the “STOP” key, set the switch from OFF to “PLAYER”, and continue pressing the “STOP” key for 5 seconds continuously.
The service mode will be displayed, and the counter will show the backup No. and the 5-character self-diagnosis codes.
3-2. Switching of Backup No.
By rotating the control dial, past self-diagnosis codes will be shown in order. The backup No. in the [] indicates the order in which the
problem occurred. (If the number of problems which occurred is less than 6, only the number of problems which occurred will be shown.)
[1] : Occurred first time [4] : Occurred fourth time
[2] : Occurred second time [5] : Occurred fifth time
[3] : Occurred third time [6] : Occurred the last time
3-3. End of Display
Turning OFF the power supply will end the service mode display.
Viewfinder
Blinks at 3.2 Hz
Refer to page 6
Self-Diagnosis Code tabl
e
C : Corrected by customer
H : Corrected by dealer
E : Corrected by service engineer
Repair by : Block Detail Code
Indicates the appropriate step to be taken
E. g.
31 ... Reload the tape.
32 ... Turn on power again.
C3 1 1 1
C : 3 1 : 1 1
Viewfinder
Light up
Order of previous errors
Backup No. Self-diagnosis codes
[3] C : 3 1 : 1 1
[3] C : 3 1 : 1 1
Display window
Control dial

– 6 –
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
E
E
E
E
21
22
23
31
31
31
31
31
31
31
31
31
31
31
31
31
32
32
32
32
32
32
32
32
32
32
32
32
32
61
61
62
62
Remove the cassette, and insert it again after one hour.
Clean with the optional cleaning cassette.
Use the InfoLITHIUM battery.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Remove the battery or power cable, connect, and perform operations
from the beginning.
Inspect the lens block focus reset sensor (Pin !ª of CN551 of VC-195
board) when focusing is performed when the focus ring is rotated in the
focus manual mode and the focus motor drive circuit (IC552 of VC-195
board) when the focusing is not performed.
Inspect the lens block zoom reset sensor (Pin @¡ of CN551 of VC-195
board) when zooming is performed when the zoom lens is operated and
the zoom motor drive circuit (IC552 ofVC195 board) when zooming is
not performed.
Inspect pitch angular velocity sensor (SE601 of VP-47 board) peripheral
circuits.
Inspect yaw angular velocity sensor (SE602 ofVP-47 board) peripheral
circuits.
4. Self-diagnosis Code Table
Condensation.
Video head is dirty.
Non-standard battery is used.
LOAD direction. Loading does not
complete within specified time
UNLOAD direction. Loading does not
complete within specified time
T reel side tape slacking when unloading.
S reel side tape slacking when unloading.
T reel fault
S reel fault
FG fault when starting capstan
FG fault during normal capstan operations
FG fault when starting drum
PG fault when starting drum
FG fault during normal drum operations
PG fault during normal drum operations
Phase fault during normal drum operations
LOAD direction loading motor time-out
UNLOAD direction loading motor time-
out
T reel side tape slacking when unloading.
S reel side tape slacking when unloading.
T reel fault
S reel fault
FG fault when starting capstan
FG fault during normal capstan operations
FG fault when starting drum
PG fault when starting drum
FG fault during normal drum operations
PG fault during normal drum operations
Phase fault during normal drum operations
Difficult to adjust focus
(Cannot initialize focus.)
Zoom operations fault
(Cannot initialize zoom lens.)
Handshake correction function does not
work well.(With pitch angular velocity
sensor output stopped)
Handshake correction function does not
work well.(With yaw angular velocity
sensor output stopped)
Self-diagnosis Code
Repaired by:
Block
Function Detailed Code Symptom/State Correction
00
00
00
10
11
20
21
22
23
30
31
40
41
42
43
44
10
11
20
21
22
23
30
31
40
41
42
43
44
00
10
00
01

– 7 –
SERVICE NOTE
1. Power Supply During Repairs ......................................... 4
2. To Take out a Cassette when not Eject (Force Eject)....... 4
Self-Diagnosis Function
1. Self-diagnosis function ....................................................5
2. Self-diagnosis Display ..................................................... 5
3. Service Mode Display...................................................... 5
3-1. Display Method................................................................ 5
3-2. Switching of Backup No.................................................. 5
3-3. End of Display ................................................................. 5
4. Self-diagnosis Code Table ............................................... 6
1. GENERAL
Using this manual ......................................................................1-1
Checking supplied accessories ..................................................1-1
Installing and Charging the battery pack ...................................1-1
Inserting a cassette.....................................................................1-2
Camera recording ......................................................................1-3
Hints for better Shooting ...........................................................1-4
Checking the recorded picture ...................................................1-4
Connections for playback ..........................................................1-5
Playing back a tape ....................................................................1-5
Using alternative power sources ................................................1-6
Changing the mode settings ......................................................1-7
Using the FADER function .......................................................1-8
Photo recording .........................................................................1-9
Using the wide mode function...................................................1-9
Superimposing a still picture on a moving picture ..................1-10
Recording still pictures successively .......................................1-10
Replasing a brighter portion of a still picture with
a moving picture ......................................................................1-10
Adding an incidental image to pictures ...................................1-11
Adding an old movie type atmosphere to pictures ..................1-11
Enjoying picture effect ............................................................1-11
Superimposing a title ...............................................................1-12
Making your own titles............................................................1-12
Re-recording a picture in the middle of a recorded tape .........1-12
Recording with the date/time...................................................1-13
Optimizing the recording condition.........................................1-13
Releasing the STEADY SHOT function .................................1-13
Selecting automatic/manual adjustment modes.......................1-14
Focusing manually...................................................................1-14
Using the PROGRAM AE function.........................................1-14
Using manual mode .................................................................1-16
Using slow shutter ...................................................................1-16
Tips for manual adjustment .....................................................1-17
Shooting with backlighting .....................................................1-17
Adjusting the brightness of the picture....................................1-17
Adjusting the white balance ....................................................1-18
Enjoying digital effect during playback ..................................1-19
Searching the boundaries of recorded date..............................1-19
Returning to a pre-registered position .....................................1-19
Locating the marking position .................................................1-20
Writing the RC time code on a recorded tape .........................1-21
Editing onto another tape.........................................................1-21
Charging the lithium battery in the camcoder .........................1-22
Resetting the date and time......................................................1-22
Simple setting of clock by time difference..............................1-22
Usable cassettes and playback modes .....................................1-23
Tips for using the battery pack ................................................1-23
Maintenance information and precautions ..............................1-24
Using your camcorder abroad .................................................1-25
Self-diagnosis display..............................................................1-26
Identifying the parts.................................................................1-26
Warning Indicators ..................................................................1-28
TABLE OF CONTENTS
2. DISASSEMBLY
2-1. Removal of Front Panel Block .........................................2-1
2-2. Removal of Cabinet (R) Block.........................................2-2
2-3. Removal of EVF Block-1.................................................2-2
2-4. Removal of TR Cover, CF-53 Board and LCD Block .....2-2
2-5. Removal of EVF Block-2.................................................2-3
2-6. Removal of Cabinet (L) Block and Battery Panel Block .2-3
2-7. Removal of Cassette LidAssembly .................................2-4
2-8. Removal of Control Switch Block (FK-8500) .................2-4
2-9. Removal of Zoom Lens Block .........................................2-4
2-10. Removal of DD-105 and PJ-86 Boards............................2-4
2-11. Removal of VC-195 and HP-103 Boards.........................2-5
2-12. Service Position ...............................................................2-5
2-13. Circuit Boards Location ...................................................2-6
3. BLOCK DIAGRAMS
3-1. Overall Block Diagram ....................................................3-1
3-2. Camera/Video Block Diagram .........................................3-5
3-3. VTR/Camera Control Block Diagram .............................3-9
3-4. Servo Block Diagram.....................................................3-12
3-5. Mode Control Block Diagram........................................3-15
3-6. Audio Block Diagram ....................................................3-19
3-7. B/W EVF Block Diagram ..............................................3-23
3-8. Power Block Diagram ....................................................3-27
4. PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1. Frame Schematic Diagram.................................................4-1
4-2. Printed Wiring Boards and Schematic Diagrams...............4-6
• CD-199 (CCD Imager) Board .........................................4-7
• PJ-86 (AV OUT) Board ...................................................4-9
• VC-195 (Camera,Y/C Processor, IN/OUT,
REC/PB Head Amp, Servo/System Control, Servo,
Audio, Mode Control) Board ........................................4-13
• VC-195 (Camera 1) Board ............................................4-18
• VC-195 (Camera 2) Board ............................................4-21
• VC-195 (Y/C Processor) Board ....................................4-25
• VC-195 (IN/OUT) Board ..............................................4-29
• VC-195 (REC/PB Head Amp) Board ............................4-33
• VC-195 (Servo/System Control) Board ........................4-37
• VC-195 (Servo) Board ..................................................4-40
• VC-195 (Audio) Board ..................................................4-43
• VC-195 (Mode Control) Board .....................................4-47
• VP-47 (STEADY SHOT) Board ...................................4-51
• Control Switch Block (FK-8500/SS-8500) ...................4-55
• HP-103 (HEADPHONE JACK) Board .........................4-56
• MA-320 (Stereo Mic) Board .........................................4-57
• CF-53 (PANEL SWITCH) Board .................................4-62
• DD-105 (Power) Board .................................................4-69
• VF-104 (B/W EVF) Board ............................................4-76

– 8 –
5. ADJUSTMENTS
5-1. CAMERA SECTION ADJUSTMENTS ..........................5-1
1-1. Preparations before Adjustment (Camera Section) ..........5-1
1-1-1. List of Service Tools .................................................5-1
1-1-2. Preparations...............................................................5-2
1-1-3. Precautions ................................................................5-4
1. Setting the Switch .....................................................5-4
2. Adjusting Procedure..................................................5-4
3. Subject.......................................................................5-4
1-1-4. Adjusting Remote Commander.................................5-5
1. Using the adjusting remote commander....................5-5
2. Precautions upon using the adjusting
remote commander....................................................5-5
1-1-5. Data Processing .........................................................5-6
1-2. Initialization of D, E, F Page Data....................................5-7
1. Initialization of D, E, F Page Data ............................5-7
2. Modification of D, E, F Page Data...........................5-7
3. D Page Table .............................................................5-8
4. F Page Table ..............................................................5-9
5. E Page Table............................................................5-11
1-3. Camera System Adjustments ..........................................5-13
1. G-CAM flip Adjustment .........................................5-13
2. Hall Adjustment ......................................................5-14
3. Flange Back Adjustment .........................................5-15
3-1. Flange Back Adjustment (1) ...................................5-15
3-2. Flange Back Adjustment (2) ...................................5-15
4. Flange Back Check .................................................5-16
5. Picture Frame Setting ..............................................5-16
6. Color Reproduction Adjustment .............................5-17
7. IRIS IN/OUT Adjustment .......................................5-18
8. MAX GAIN Adjustment .........................................5-18
9. Auto White Balance Standard Data Input ...............5-19
10. Auto White Balance Adjustment .............................5-19
11. White Balance Check..............................................5-20
12. Steady shot Adjustment...........................................5-21
12-1. Steady shot Adjustment (1) .....................................5-21
12-2. Steady shot Adjustment (2) .....................................5-22
1-4. Monochrome Electronic Viewfinder System
Adjustments .......................................................................5-23
1-4-1. Horizontal Slant Check ...........................................5-23
1-4-2. CenteringAdjustment .............................................5-23
1-4-3. Focus Adjustment....................................................5-23
1-4-4. Aberration Adjustment ............................................5-24
1-4-5. HorizontalAmplitude Adjustment (VF-99 board) ..5-24
1-4-6. VerticalAmplitude Adjustment (VF-99 board).......5-25
1-4-7. BrightnessAdjustments (VF-99 board) ..................5-25
1-4-8. HorizontalAmplitude, Vertical Amplitude,
Focus Check ............................................................5-25
5-2. MECHANICAL SECTION ADJUSTMENT .................5-26
2-1. Operating without a Cassette ..........................................5-26
2-2. Tape pathAdjustment .....................................................5-26
1. Preparations for adjustments ...................................5-26
5-3. VIDEO SECTION ADJUSTMENTS .............................5-27
3-1. Preparations before Adjustment ..............................5-27
3-1-1. Equipments to be Used ...........................................5-27
3-1-2. Precautions in Adjusting .........................................5-28
3-1-3. Adjusting Connectors..............................................5-28
3-1-4. Connecting the Equipments ....................................5-29
3-1-5. Alignment Tape .......................................................5-29
3-1-6. Output Level and Impedance ..................................5-30
3-1-7. Recording Mode (Standard 8/Hi8) switching .........5-30
3-1-8. Service Mode ..........................................................5-31
1. Test mode setting .....................................................5-31
2. Emergency memory address ...................................5-31
2-1. EMG CODE (Emergency Code).............................5-31
2-2. MSW Codes ............................................................5-32
3. Bit value discrimination ..........................................5-33
4. Switch check (1) ......................................................5-33
5. Switch check (2) ......................................................5-34
6. Headphone jack check ............................................5-34
7. Input/output selection check ...................................5-34
8. LED, LCD (display window) check........................5-35
9. Record of use check ................................................5-35
3-2. System Control System Adjustment .......................5-36
1. Initialization of D, E, F Page Data ..........................5-36
2. Battery End Adjustment (VC-195 board) ...............5-36
3-3. Servo System Adjustments ......................................5-37
1. CAP FG Offset Adjustment (VC-195 board) ..........5-37
2. Switching Position Adjustment (VC-195 board) ....5-37
3-4. Video System Adjustments .....................................5-38
1. 28 MHz Origin Oscillation Adjustment
(VC-195 board) .......................................................5-38
2. AFC f0 Adjustment (VC-195 board) ......................5-38
3. Filter f0 Adjustment (VC-195 board)......................5-39
4. Y OUT LevelAdjustment (VC-195 board).............5-39
5. C OUT LevelAdjustment (VC-195 board) .............5-40
6. RP Filter f0 Adjustment (VC-195 board)................5-40
7. RECY CurrentAdjustment (VC-195 board) ...........5-41
8. REC L LevelAdjustment (VC-195 board) .............5-42
9. REC C Current Adjustment (VC-195 board) ..........5-43
3-5. Stereo Audio System Adjustment ...........................5-44
1. 1.5 MHz Deviation Adjustment (VC-195 board)....5-45
2. 1.7 MHz Deviation Adjustment (VC-195 board)....5-46
3. BPF f0 Adjustment (VC-195 board) .......................5-47
3-6. Arrangement Diagram for Adjustment Parts...........5-48
6. REPAIR PARTS LIST
6-1. Exploded Views .......................................................6-1
6-1-1. Cabinet (L) Block Assembly....................................6-1
6-1-2. Front Panel Block Assembly .....................................6-2
6-1-3. Cabinet (R) Block Assembly ...................................6-3
6-1-4. EVF Block Assembly (B/W EVF)...........................6-4
6-1-5. Main Boards Block Assembly .................................6-5
6-1-6. Battery Panel and Lens BlockAssembly .................6-6
6-1-7. Zoom Lens (VCL-4020VB).....................................6-7
6-1-8. Cassette Compartment Assembly ............................6-8
6-1-9. LS Chassis Assembly ...............................................6-9
6-1-10. Mechanism Chassis Assembly...............................6-10
6-2. Electrical Parts List ................................................6-11