Sony CDP-590 User manual

SERVICE MANUAL US Model
AEP Model
UK Model
EModel
Australian Model
(o]d§®
DIGITAL AUDIO
SPECIFICATIONS
Compact disc player
Frequency response
Signal to noise ratio
Dynamic range
Hamionic distortion
Channel separation
2Hz-20kH2±0-5 dB
More than 100 dB
More than 92 dB
Less than 0.008%
More than 95 dB
Outputs
LINE OUT
(phono jacks)
PHONES
(stereo phone jack)
General
Power requirements
Power consumption
Dimensions
(approx., including
projections)
Weight (approx.)
Output level 2V(at 50 kilohms)
Load impedance over 10 kilohms
Output level max. 10 mW
Load impedance 32 ohms
120 VAC. 60Hz
11W
430 X100 X280 mm (w/h/d)
(17X4X11V* inches)
3.5 kg (7 lbs12oz)
Supplied accessories
Audio cord 1(2 phono plugs -2phono plugs)
Remote commander 1
R6 (size AA) batteries 2
Remote commander
Remote control system
Power requirements
Dimensions
Weight
Infrared control
3VDC with two R6 (size AA) batteries
Approx. 43 X20 X175 mm (w/h/d)
(1 V.X'Vi6X7 inches)
Approx. 105 g(4 oz)
Including batteries
Design and specifications subject to change without notice.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ^OR DOTTED
LINE WITH MARK ^ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
ALA SECURITE!
LES COMPOSANTS IDENTIFIES PAR UNE MARQUE ^
SUR LES DIAGRAMMES SCHEMATIQUES ET LA LISTE
DES PIECES SONT CRITIQUES POUR LA SECURITE
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIECES SONY DONT LES
NUMEROS SONT DONNES DANS CE MANUEL OU
DANS LES SUPPLEMENTS PUBLIES PAR SONY.
COMPACT DISC PLAYER

CDP-590
TABLE OF CONTENS
Section Title Page
Specifications 1
1. GENERAL 4
2. iC FUNCTION DESCRIPTION 5
3. DISSASSEMBLY OF BASE UNIT 6
4. ADJUSTMENTS 7
5. DIAGRAMS H
5-1. Waveforms 11
5-2- Printed Wiring Boards 12
5-3. Schematic Diagram 15
5-
4. IC Block Diagrams 19
6. EXPLODED VIEWS 21
6-
1. Cabinet Section 21
6-2. Front Panel Section 22
6-3. MD Section-KCDM L4-5RD1) 23
6-4. MD Section-2(BU-5BDl) 24
7. ELECTRICAL PARTS LIST 25
SUPPLEMENT-1 (AEP and UK Model)
3. Measuring the voltage drop across a resistor by
means of aVOM or battery-operated AC volt-
meter. The “limit” indication is 0.75V, so
analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa
SH-63Trd are examples of apassive VOM that
is suitable. Nearly all battery operated digital
multimeters that have a2V AC range are
suitable. (See Fig. A)
To Exposed Metal
Parts on Set
0.15;^
-r- Earth Ground
AC
voltmeter
(0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY CHECK-OUT
After correcting the original service problem,
perform the following safety check before releasing
the set to the customer:
Check the antenna terminals, metal trim, “metallized”
knobs, screws, and all other exposed metal parts for
AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to
earth ground and from all exposed metal parts to any
exposed metal part having areturn to chassis, must
not exceed 0.5 mA (500 microampers). Leakage
current can be measured by any one of three
methods.
1.Acommercial leakage tester, such as the
Simpson 229 or RCA WT-S40A. Follow the
manufacturers’ instructions to use these instru-
ments.
2. Abattery-operated AC milliammeter. The Data
Precision 245 digital multimeter is suitable for
this job.
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-
UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may
suffer electrostatic breakdown because of the poten-
tial difference generated by the charged electrostatic
load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-
down and also use the procedure in the printed
matter which is included in the repair parts.
The flexible board is easily damaged and should be
handled with care.
CAUTION
Use of controls or adjustments or performance
of procedures other than those specified herein
may result in hazardous radiation exposure.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be
focused on the disc reflective surface by the objective
lens in the optical pick-up block. Therefore, when check-
ing the laser diode emission, observe from more than 30
cm away from the objective lens.
-2

CDP-590
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
This set employs alaser. Therefore, be sure to fol-
low carefully the instructions below when servicing.
CAUTION
Use of controls or adjustments or performance
of procedures other than those specified herein
may result in hazardous radiation exposure.
1.Laser Diode Properties
•Material: GaAlAs
•Wavelength; 780 nm
•Emission Duration: continuous
•Laser Output: max. 44.6 /^W*
*This output is the value measured at adistance of
about 200 mm from the objective lens surface on
the Optical Pick-up Block.
2. During service, do not take the Optical Pick-up
Block apart, and do not adjust the APC circuit.
If there is abreakdown in the APC circuit (includ-
ing laser diode), replace the entire Optiocal Pick-
up Block (including APC borad).
BESKYTTELSE AF 0JNE MOD LASERSTRALING UNDER SERVICE
Idette apparat anvendes laserlys. Derfor skal
nedenstSende instruktioner noje folges under service.
Folg iovrigt instruktionerne Iservicemanualen.
AOVARSEU!
Under service md djnene ikke komme naer objektiv-linsen
pS den optiske pick-up enhed. Itilfaelde af at det er
nedvendigt at kontroilere udsendetsen af iaserivs> skal
det ske ien afstand af mere end 25 cm fra den optiske
pick-up.
1.Laser-didoe data
•Materiale: GaAlAs
•B^lgelaengde; 780 nm
•Udstraling: Kontinuerlig
•Laseroutput: Max. 0,4 mW*
•Malt i1,6 mm afstand fra overfladen af objektiv-
linsen pa den optiske pick-up enhed.
•Klassifikation: Klasse EUb.
2. Adskil aldrig den optiske pick-up enhed under
service, og juster ikke APC kredslobet (Automatic
Power Control). Hvis APC kredslobet (incl. laser-
dioden) bryder ned, skal hele den optiske pick-up
enhed (incl. APC printkortet) udskiftes.
3

CDP-590
SECTION 1
GENERAL
Refer to the pages indicated in •for details.
mPOWER switch O
in Display window
fTl TIME button O
E] AUTO SPACE button ®
r^l REPEAT button ®
mFADER (FADE IN/FADE OUT) button ®
mCHECK (program check) button ®
r8~lNumeric buttons 0. ®
cm >12 (over 12) button ©
ilol CLEAR (program clear) button ®
Oil EOIT/TIME FADE button ®, ©
02 TIME SET button 0, 0
02 PHONE LEVEL control
Q4) phones jack
02 PROGRAM button ®
OS (manual search) buttons Q, 0
Qt] shuffle button 0
Q§] (AMS’/RMS* •) buttons©.®
02 CONTINUE button 0
Ml (stop) button O
f21 II (pause) button ©
M(play) button ©
[M] —(open/close) button ©
MPEAK SE/U^CH button ®(except for AEP model)
Disc tray ©
[S] Remote sensor ©
*AMS is the abbreviation of Automatic Music Sensor.
**RMS is the abbreviation of Random Music Sensor.

SECTION 2
1C FUNCTION DESCRIPTION
IC101 (CXA1372Q) PIN DESIGNATION
Pin No. 1Pin Name I/O Pin Description
II VC GND when two (±) dual power supplies are in use, or the center voltage (2.5 V)
when asingle power supply is in use.
2FGD ITime constants for gain switching in normal mode/down mode and for focus gain are
3FS3 Iconnected between the FGD and FS3 pins.
4FLB IThe capacitor for low frequency boost In the focus servo loop is connected.
5FEO 0Focus drive output
6FE- IInverted input to focus amplifier
7SRCH ITime constants to generate the focus search waveform are connected.
8TGU ITime constants for gain switching in normal mode/up mode and for tracking gain are
9TG2 Iconnected between TGU pin and TG2 pin.
10 AVCC Analog power supply (5 Vwhen ±dual power supplies are in use, 5Vwhen asingle
power supply is in use.)
11 TAO 0Tracking drive output
12 TA- IInverted input to tracking amplifier
13 SL +INon- inverted input to sled amplifier
14 SLO 0Sled drive output
15 SL- INon-inverted input to sled amplifier
16 ESET IThe 610- kQ phase compensator resistor is connected to this pin.
17 ISET IThe current setting resistor is connected to this pin.
18 SSTOP IThe limit switch is connected to this pin.
19 AVEE Analog power supply (-5V when ±dual power supplies are in use, or GND when asingle
power supply is in use.)
20 0mc IDirect control pin.
21 LOCK Sled run- away prevention circuit operates when this signal is “L".
22 CLK Serial data transfer clock input that is supplied from CPU (or DSP).
23 XLT Latch input from CPU (or DSP).
24 DATA ISerial data input from CPU (or DSP).
25 XRST ISystem reset “L" to reset.
26 C.OUT 0Output to tracking counter.
27 SENS 0SENS output
28 DGND Digital ground (GND). (GND when ±dual power supplies are in use. GND when asingle
power supply is in use.)
29 MIRR 0Mirror output.
30 DFCT 0Defect output. "H" when defective.
31 ASY IAuto-assymmetry control input.
32 EFM 0EFM comparator output
33 FOK 0Focus OK.
34 CC2 IDefect-bottom-hold input (input by capacitive coupling).
35 CCl 0Defect- bottom- hold output.
36 DVCC Digital power supply (+5 Vwhen ±dual power supplies in use. +5 Vwhen asingle
power supply is in use.)
37 CB IThe defect-bottom-hold capacitor is connected to this pin.
38 CP IThe mirror hold capacitor is connected to this pin.
39 RFl IRF signal input (input by capacitive coupling).
40 RFO IRF signal input (input by DC coupling).
41 DVEE Digital power supply (-5 Vwhen ±dual power supplis are in use. GND when asingle
power supply is in use.)
42 TZC ITracking zero cross comparator input.
43 TE ITracking error input
44 TDFCT IThe defect prevention hold capacitor is connected to this pin.
45 ATSC IAnti-shock input.
46 FZC IFocus zero-cross comparator input.
47 FE IFocus error input.
48 FDFCT IThe defect prevention hold capacitor is connected to this pin.

SECTION 3
DISSASSEMBLY OF BASE UNIT
Note:
Follow the disassembly procedure in the nomerical
order given.
OTurn the cam to the direction of arrow (Counter
clock wise) by minus screw driver,
dTake off the disc table.
QRemove the bracket yoke.
ORemove the MD (BU-5BD1) to the direction of arrow.
-6-

SECTION 4
ADJUSTMENTS
ELECTRICAL ADJUSTMENTS
1. Perform adjustments in the order given.
2. Use YEDS-18 (Part No. 3-702-101-01) disc unless other-
wise indicated.
3. Use the oscilloscope with more than lOMQ impedance.
RE LEVEL check
This adjustment should be made after replacing the
Optical Pick-up Block.
Procedure:
oscilloscope
(DC range)
BO board
TP^ o-
TP (VC) o-
1. Connect oscilloscope to the test points TP (RF) and
TP (VC).
2. Turn POWER switch on.
3. Put the disc (YEDS-18) in and press 0button.
4. Confirm that an optimum waveform eye pattern.
Optimum eye pattern means that shape “O” can be
clearly distinguished at the center of the waveform.
RF LEVEL VOLT/OIV :200mV
TIME/DIV ;SOOnS
E-F Balance Check
This adjustment should be made after replacing the
Optical Pick-up Block.
Procedure:
BD board
TP (TEO)
TP (VC)
oscilloscope
(DC range)
1. Connect the oscilloscope to the test points TP (TEO)
and TP (VC).
2. Connect test point TP (ADJ) to ground and TP (TES) to TP (VC)
with lead wire.
3. Turn POWER switch on.
4. Put the disc (YEDS-18) in and press 1> button.
5. Confirm that the traverse waveform is symmetrical
above and below.
6. After adjustment, remove the TP(ADJ), in
ground.
NOTE:Take sweep time as long as
possible to obtain best waveform.
\
A=B
VOLT/DIV ;IV
TIME/DIV: 1ms
RF PLL Free*run Frequency Check
Procedure:
main board
tpIpckT
frequency counter
1. Connect the frequency counter to the test points
TP (PCK) and TP (GND).
2. Turn POWER switch on.
3. Put the disc (YEDS-18) in and press >button.
4. Confirm that the reading on the frequency counter
is locked at 4.3218 MHz.
Focus/Tracking Gain Adjustment
Afrequency response analyzer is necessary in order
to perform this adjustment exactly.
However, this gain has amargine, so even if it is
slightly off, there is no problem. Therefore, this adjust-
ment is not recomended generally to be performed.
Focus/tracking gains determine the pick-up follow-up
(vertical and horizontal) relative to mechanical noise
and mechanical shock when the 2-axis device operate.
However, as these reciprocate, the adjustment is at
the point where both are satisfied.
•When gain is raised, the noise when the 2-axis
device operates increases.
•When gain is lowered, it is more susceptible to
mechanical shock and skipping occurs more easily.
•When gain adjustment is off, the symptoms below
appear.
7-

Gain
Symptoms ^Focus Tradcing
•The time until music starts
becomes longer for STOP
-»>PLAY or automatic
selection (!< PW buttons)
pressed. (Normally takes
about 2seconds.)
low low or high
•Music does not start and
disc continues to rotate for
STOP -t>PLAY or auto-
matic selection (!<
buttons pressed.)
—low
•Sound is interrupted during
PLAY. Or time counter
display stops progressing.
—low
•More noise during 2-axis
device operation. high high
The following is asimple adjustment method.
•Incorrect Examples (DC level is quite different from
the adjusted waveform) (below)
VOLT/DIV :!00mV
high focus gam TIME/DIV :2mS
Simple Adjustment
Note: Since exact adjustment cannot be performed, remember the
positions of the controls before performing the adjustment.
If the positions after the simple adjustment are only alittle
different, return the controls to the original position.
5. Connect the oscilloscope to BD BOARD, TP (TEO).
6. Adjust RVlOl so that the waveform is as shown in
the picture below, (tracking gain adjustment)
Procedure:
oscilloscope
(dC range)
60 board
TP (FEO)
TP (TEO)
TP (VC)
1. Keep the set flat.
If the set is not horizontal, this adjustment cannot be
performed due to the gravity against the 2axis device.
2. Insert the disc (YEDS-18) and press >PLAY button.
3. Connect the oscilloscope to TP (FEO) and TP (VC).
4. Adjustment RV102 so that the waveform is as shown
in the picture below, (focus gain adjustment)
VOLT/DIV :lOOmV
TIME/DIV :2mS '
•Incorrect Examples (fundamental wave appears)
low tracking gain
high tracking gain
(higher frequency of the fundamental wave than above)
•Adjustment Location :
MAIN BOARD (Component side)
-8--9-

BD BOARD (Component side}
•Semiconductor Lead Layouts
GP1U52XB 2SB1094-L
2SC2458-YGR
M5293L
M54641L 2SD774-34
2SA1175-HFE
marking side
11ES2
1SS202-1
HZS9B2L
RD6.2ES-B2
RD6.3ES-L3
RD8.2ES-B2
5-2. PRINTED WIRING BOARDS
•Semiconductor Locations
OPTICAL
PICK-UP BLOCK
KSS-240A
[MAIN BOARD]
EMODEL
parts extracted from the component side
parts mounted on the conductor side.
Through hole.
Pattern on the side which is seen.
Pattern of the rear side.
LOADING
BOARD
Lt INTRAKSFtWSR
'D20I
.0
IDISPLAY BOARD!
CJ»40I
[HP BOARD]
PAPES o.-^f_iC503
REPEAT-
CN103 -sysoi
tHEAOPHONESi
IJjm-j
[BD BOARD]
ycN'toa ’TRAI.5
J50l
headphones’
[POWER SW BOARD]
,iC45l
TRACK
FLD40I REPEAT 1
SHUFFLE
PROGRAM
PEAK
INDEX '
=tIMIN
Ref. No. Location Ref. No. Location
D101 H-3 IC101 1-2
D201 F-9 IC102 H-2
D202 F-8 IC103 H-2
D203 F-8 IC201 G-8
D204 F-9 1C202 G-10
D205 F-9 IC301 H-6
D208 G-8 IC302 F-6
D209 J-9 IC303 F-6
D301 F-8 IC304 E-7
D302 F-7 IC305 E-6
D401 1-14 IC306 C-6
D402 1-15 IC401 H-13
D403 1-15 1C451 J-22
D404 1-15
D405 1-15 Q101 J-2
D406 1-15 Q201 G-8
D407 1-14 0202 H-8
D408 1-14 0203 G-9
D409 1-14 0204 G-9
D410 G-1
1
0206 G-9
-10 11 --12 -13 14

5-3. SCHEMATIC DIAGRAM
C
F
G
H
L
M
O
1I2I3I4i516I7I8I9j10 [11 |12 |13 |14 {15 |16 |17 |18 |19 |20 |21 |22 123 |24
[BD BOARD! OPTICAL PICK-UP BLOCK
(KSS-240A) A
I1
Note:
•AM capacitors are in pF unless otherwise noted. pF: utiF
50WV or less are not indicated except for electroiytics
and tantalums.
•All resistors are in SI and '/4Wor less unless otherwise
specified.
•%:indicates tolerance.
•A;internal component.
Note:
The componer^ identi-
fied by mark A®*"
ted line with mark A
are critical for safety.
Replace only with part
number specified.
Note:
Les composants identifies par
une marque Acritiques
pour la securite.
Ne les remr^acer que par une
pi^ce portant le numero sped-
fie.
@^^B3sss8 *BH'
q, Line
©6:adjustment for repair.
®Voltage and waveforms are dc with respect to ground
under no-signal (detuned) conditions,
no mark :STOP
®Voltages are taken with aVOM (Input Impedance 10MQ)-
Voltage variations may be noted due to normal produc-
tion tolerances.
©Waveforms are taken with aoscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
©Circled numbers refer to waveforms.
©Sigrtal path.
^:CD
-15 “-16 --17 --18 -

5-4. 1C BLOCK DIAGRAMS
IC102
LA6532M
IC301
CXD2500Q
<N
M1- <<
z
ac
Z3
O
q:
s
o
oz
o
o
•-» +1
Q o <o
1-
IS
HzUJ
u.
u.
UI
u.
u. oM OCO
zCO z•o
l-
lO
1- o O
Z z DDz> oOz> zz
oooo>CD m>>>>o o (D o
CD
iVI ar-
<«o~oXOZ Z Z (A —ooOO(A o22IzzT
oso«
(A ^ZS
IC103
M54641L
IC302
CXD2551
P
Vcc Vcc
6ND
IC201
M5290P-16
IC304, 305
PCM56
ANA
VCC
VPOT
MSS
(isj IOUT
00 A. QND
00 S.J.
00 RF
») VOUT
19 -20 -

SECTION 6
EXPLODED VIEWS
NOTE:
•The mechanical parts with no reference
number in the exploded views are not
supplied.
•The construction parts of an assembled
part are indicated with acollation num-
ber in the remark column.
•Items marked are not stocked since
they are seldom required for routine
service. Some delay should be antici-
pated when ordering these items.
•Due to standardization, parts with part
number suffix -XX and -X may be dif-
ferent from the parts specified in the
components used on the set.
•Color Indication of Appearance Parts
Example;
(RED) .. . KNOB. BALANCE (WHITE)
tt
Cabinet’s Color Parts' Color
The components identified by
rr«rk ^or dotted line with mark
Aare critical for safety.
^place only with part number
specified.
Les compmants identifies par une
marque ^sont critiques pour la
security.
Ne les remplacer que par une
pi^ portant ie num^ro sp^if4.
No. Part No. Description Remarks
14-933-208-03 (E,AEP,AUS).. .PANEL, LOADING
4-933-208-51 (US) PANEL, LOADING
24-929-035-31 CASE
33-704-366-31 SCREW (CASE) (M3X6)
4*3-703-244-00 (US,AEP,AUS) .. .BUSHING (2104), CORD
*3-703-571-11 (E) BUSHING (S)(4516), CORO
5*4-933-201-11 (US). ...PANEL, BACK
*4-933-201-31 (AEP).. .PANEL, BACK
*4-933-201-41 (E) PANEL, BACK
*4-933-201-91 (AUS).. .PANEL, BACK
64-902-345-01 HEAT SINK
7*4-933-220-01 SPACER (MD)
8X-3304-938-2 (E,AEP,AUS)... FOOT ASSY 9
X-4885-950-1 (US) FOOT ASSY 9
No. Part No. Description Remarks
94-923-836-11 CUSHION
10 2-383-566-00 SCREW
11 7-682-547-09 SCREW +B 3X6
12 7-682-548-09 SCREW +BVTT 3X8 (S)
13 7-685-646-79 SCREW +BVTP 3X8 TYPE2 N-S
14 7-682-547-04 SCREW +BVTT 3X6 (S)
901 *A-4617-315-A (E) MOUNTED PCB, MAIN
*A-4617-494-A (US.AEP,AUS). ..MOUNTED PCB, MAIN
905 1-575-002-11 WIRE, FLAT TYPE (22 CORE)
907 A.1-575-104-11 (E) CORD, POWER
4i.l-575-105-ll (US) ....CORD, POWER
A.1-575-453-11 (AEP)... CORD, POWER
A. 1-575-677-11 (AUS) . . .CORD, POWER
908 A.1-526-565-00 (E).. .AC PLUG ADAPTOR
Q201 8-729-111-67 TRANSISTOR 2SB1094-L
T701 A.1-449-921-11 (US) TRANSFORMER, POWER
T701 A.1-449-922-11 (AEP, AUS). ..TRANSFORMER, POWER
T701 A.1-449-923-11 (E) TRANSFORMER, POWER
-21 -

6-2. FRONT PANEL SECTION
No.' Part No. Description Remarks
51 X-4604-397-1 (AEP) PANEL ASSY, FRONT 52,58
X-4604-404-1 (E,AUS)...PANEL ASSY, FRONT 52,58
X-4933-214-1 (US) PANEL ASSY, FRONT 52,58
52 4-923-836-U CUSHION
53 4-922-921-01 BUTTON (POWER)
54 *4-927-353-01 SHEET (FL)
55 4-933-116-U KNOB (C, TYPE), LOV
56 *4-933-204-01 BRACKET (H.P)
No. Part No. Description Remarks
57 4-928-635-01 SCREW, +BV (2.6X8) TAPPING
58 7-685-134-19 SCREW +BTP 2.6X8 TYPE2 N-S
902 *1-632-243-11 PC BOARD, DISPLAY
903 *1-632-245-11 PC BOARD, POWER SW
904 *1-632-244-11 PC BOARD, HP
906 1-575-120-11 WIRE, FLAT TYPE (30 CORE)
FLD401 1-519-556-11 INDICATOR TUBE, FLUORESCENT
J501 1-568-519-21 JACK, LARGE TYPE
22

CDP-590
6-3.MD SECTIOIM-1 (CDIVI14-5BD1
)
305
BU-5BD1
314
(including 315)
No. Part No. Description Remarks No. Part No. Description
301 4-933-111-01 CHASSIS (MD) 310 4-933-110-01 HOLDER (MG)
302 7-621-775-10 SCREW +B 2.6X4 311 A-4675-347-A MG ASSY
303 *4-917-583-21 BRACKET, YOKE 312 4-933-134-01 SCREW (+PTPWH M2.6X6)
304 4-927-649-01 BELT 313 4-917-541-01 SPRING (B)
305 4-933-109-01 CAM 314 4-933-129-01 HOLDER (BU)
306 4-927-651-01 PULLEY {$) 315 4-933-108-01 SHAFT (CAM)
307 4-927-628-01 GEAR (C) M191 A-4604-363-A MOTOR (L) ASSY
308 4-933-107-01 GEAR (PL) 920 *1-632-202-11 PC BOARD, LOADING
309 4-933-112-01 TABLE, DISK
Remarks
-23 -

CDP-590
6-4.MD SECTION-2 {BU-5BD1)
Note: Note:
The components identi- Les composantt identifies par
tied by mark /^ordm- une marque^sont critiques
ted line With mark ^pour la security,
are critical for safety. Ne les remplacer que par une
Replace only with part piece portant le num^ro speci-
number specified. fi4.
are critical for safety.
Replace only with part
number specified.
No. Part No. DescriptionRemarks
351 7-685-134-19 SCREW +BTP 2.6X8 TYPE2 N-S
352 4-933-126-01 INSULATOR (A)
353 4-917-565-01 SHAFT, SLED
354 7-621-255-15 SCREW +P 2X3
355 4-917-567-01 GEAR (M)
356 4-917-564-01 GEAR (P), FLATNESS
No. Part No. Description Remarks
921 *A-4617-161-A MOUNTED PCB, BD
923 1-575-001-11 WIRE, FLAT TYPE (12 CORE)
924 A.8-848-144-11 DEVICE, OPTICAL KSS-240A
MlOl X-4917-504-1 MOTOR ASSY (SLED)
M102 X-4917-523-3 MOTOR ASSY (SPINDLE)
-24

CDP-590
SECTION 7
ELECTRICAL PARTS LIST
NOTE:
•Due to standardization, replacements in the parts
list may be different from the parts specified in
the diagrams or the components used on the set.
•Items marked are not stocked since they
are seldom required for routine service. Some
delay should be anticipated when ordering these
items.
•If there are two or more same circuits in a set
such as astereophonic machine, only typical
circuit parts may be indicated and capacitors and
resistors in other same circuits may be omitted.
CAPACITORS:
MF: mF, PF: hhF.
RESISTORS
•Ail resistors are in ohms.
•F: nonflammable
COILS
•MMH:mH,UH:MH
SEMICONDUCTORS
In each case, U: m, for example:
UA...:mA...,UPA...:mPA...,
UPC...: mPC,UPD...: mPD...
The components identified by
rrark ^or dotted line with mark
Aare critical for safety.
I^place only with part number
specified.
Les comp^ants identifies par une
marque ^sont critiques pour la
securite.
Ne les remplacer que par une
piece portant le numero specifie.
Ref. No..Part No. Description Ref.No. Part No. Description
901 A-4617-315-A (E) MOUNTED PCB. MAIM Cl 73 1-163-038-00 CERAMIC CHIP O.IMF 25V
*A-4617-494-A (US,AEP,AUS).. .MOUNTED PCB, MAIN C174 1-163-038-00 CERW4IC CHIP O.IMF 25V
C201 1-126-842-11 ELECT 4700MF 20% 16V
902 *1-632-243-11 PC BOARD, DISPLAY
903 *1-632-245-11 PC BOARD, POWER SW C202 1-126-842-11 ELECT 4700MF 20% 16V
904 *1-632-244-11 PC BOARD, HP C203 1-126-880-11 ELECT lOOMF 20% 63V
C204 1-126-059-11 ELECT lOMF 20% BOV
905 1-575-002-11 WIRE, FLAT TYPE (22 CORE)
906 1-575-120-11 WIRE, FLAT TYPE (30 CORE) C205 1-162-851-li CERAMIC O.IMF 20% 16V
C206 1-126-059-11 ELECT lOMF 20% 50V
907 A.1-575-104-11 (E) CORO, POWEPs C207 1-124-045-00 ELECT 4.7MF 20% 50V
A.1-575-105-11 (US) CORD, POWER
A.1-575-453-11 (AEP)...C0R0, POWER C208 1-126-059-11 ELECT lOMF 20% BOV
A.1-575-677-11 (AUS)...C0RD, POWER C209 1-126-012-11 ELECT 470MF 20% 16V
C210 1-126-012-11 ELECT 470MF 20% 16V
908 .1-526-565-00 {£)...AC PLUG ADAPTOR
920 *1-632-202-11 PC BOARD, LOADING C212 1-126-024-11 ELECT 220MF 20% 16V
921 *A-4617-161-A MOUNTED PCB, BO C301 1-124-994-11 ELECT iOOMF 20% lOV
C302 1-126-301-11 ELECT IMF 20% BOV
923 1-575-001-11 WIRE, FLAT TYPE (12 CORE)
924 A.8-848-144-11 DEVICE, OPTICAL KSS-240A C304 1-136-161-00 FILM 0.047MF 5% BOV
C305 1-161-374-11 CERAMIC 0.001 5MF 30% 16V
ClOl 1-163-038-00 CERAMIC CHIP O.IMF 25V C306 1-164-159-11 CERAMIC O.IMF BOV
C102 1-163-989-11 CERAMIC CHIP 0.033MF 10% 25V
C103 1-126-094-11 ELECT 4.7MF 20% 16V C307 1-162-306-11 CERAMIC O.OIMF 20% 16V
C308 1-126-300-11 ELECT 0.47MF 20% 50V
C104 1-163-038-00 CERAMIC CHIP O.IMF 25V C309 1-164-159-11 CERAMIC O.IMF BOV
C105 1-126-154-11 ELECT 47MF 20% 6.3V
C106 1-126-154-11 ELECT 47MF 20% 6.3V C310 1-164-159-11 CERAMIC O.IMF BOV
C311 1_164-159-11 CERAMIC O.IMF 50V
C107 1-126-154-11 ELECT 47MF 20% 6.3V C312 1-164-159-11 CERAMIC O.IMF BOV
C108 1-163-038-00 CERAMIC CHIP O.IMF 25V
C109 1-163-038-00 CERAMIC CHIP O.IMF 25V C313 1-164-159-11 CERAMIC O.IMF BOV
C314 1-164-159-11 CERAMIC O.IMF BOV
Clio 1-163-989-11 CERAMIC CHIP 0.033MF 10% 25V C315 1-164-159-11 CERAMIC O.IMF BOV
cm 1-131-367-00 TANTALUM 22MF 20% 16V
C112 1-164-232-11 CERAMIC CHIP O.OIMF 10% BOV C316 1-162-205-31 CERAMIC 18PF 5% 50V
C317 1-162-205-31 CERAMIC 18PF 5% 50V
C113 1-164-232-11 CERAMIC CHIP O.OIMF 10% BOV C318 1-124-997-11 ELECT 470MF 20% lOV
C114 1-164-161-11 CERAMIC CHIP 0.0022MF 10% BOV
C115 1-164-161-11 CERAMIC CHIP 0.0022MF 10% BOV C319 1-124-997-11 ELECT 470MF 20% lOV
1C320 1-130-481-00 MYLAR 0.0068MF 5% 50V
C116 1-164-161-11 CERAMIC CHIP 0.0022?-1F 10% 50V C321 1-130-481-00 MYLAR 0.0068MF 5% 50V
C117 1-163-038-00 CERAMIC CHIP O.IMF 25V
C118 1-163-038-00 CERAMIC CHIP O.IMF 25V C322 1-130-471-00 MYLAR O.OOIMF 5% BOV
C323 1-130-471-00 MYLAR O.OOIMF 5% BOV
C119 1-164-161-11 CERAMIC CHIP 0.0022MF 10% BOV C324 1-123-332-00 ELECT 47MF 20% 25V
C120 1-163-989-11 CERAMIC CHIP 0.033MF 10% 25V
C151 1-163-019-00 CERAMIC CHIP 0.0068MF 10% BOV C325 1-123-332-00 ELECT 47MF 20% 25V
C326 1-162-291-31 CERAMIC 560PF 10% BOV
C152 1-163-038-00 CERAMIC CHIP O.IMF 25V C327 1-162-291-31 CERAMIC 560PF 10% 50V
C153 1-163-006-11 CERAMIC CHIP 560PF 10% BOV
C154 1-164-161-11 CERAMIC CHIP 0.0022MF 10% 50V C328 1-124-893-11 ELECT 2200MF 20% 6.3V
C330 1-162-286-31 CERAMIC 220PF 10% 50V
C155 1-163-023-00 CERAMIC CHIP 0.015MF 10% BOV C331 1-162-286-31 CERAMIC 220PF 10% BOV
C171 1-163-038-00 CERAMIC CHIP O.IMF 25V
C172 1-163-038-00 CERAMIC CHIP O.IMF 25V C332 1-164-159-11 CERAMIC O.IMF BOV
C333 1-164-159-11 CERAMIC O.IMF 50V
C401 1-164-159-11 CERAMIC O.IMF BOV
C402 1-164-159-11 CERAMIC O.IMF BOV
-25 -

CDP-590
Ref.No. Part No. Description
C451 1-164-159-11 CERAMIC O.IMF BOV
C503 1-162-291-31 CERAMIC 560PF 10% 50V
C504 1-162-291-31 CERAMIC 560PF 10% BOV
CHlOl 1-568-796-11 SOCKET, CONNECTOR 22P
CN102 1-568-795-11 SOCKET, CONNECTOR 12P
CN103 *1-564-721-11 PIN, CONNECTOR {SMALL TYPE) 5P
CN301 *1-564-707-11 PIN, CONNECTOR (SMALL TYPE) 5P
CN502 *1-564-337-00 PIN, CONNECTOR 3P
CNP201*l-564-321-00 PIN, CONNECTOR 2P
CNP301*l-568-933-ll SOCKET, CONNECTOR 30P
CNP302*l-568-822-ll SOCKET, CONNECTOR 22P
CNP303*l-564-337-61 PIN, CONNECTOR 3P
CNP401*l-568-933-ll SOCKET, CONNECTOR SOP
DlOl 8-719-105-72 DIODE RD4.7M-B1
D201 8-719-200-82 DIODE 11ES2
D202 8-719-200-82 DIODE 11ES2
D203 8-719-200-82 DIODE 11ES2
D204 8-719-200-82 DIODE 11ES2
D205 8-719-200-82 DIODE 11ES2
0208 8-719-110-08 DIODE RD8.2ES-B2
D209 8-719-120-90 DIODE RD6.8ES-L3
D301 8-719-123-54 DIODE RD6.2ES-B2
D302 8-719-107-94 DIODE 1SS202-1
D401 8-719-933-57 DIODE HZS982L
D402 8-719-107-94 DIODE 1SS202-1
D403 8-719-107-94 DIODE 1SS202-1
D404 8-719-107-94 DIODE 1SS202-1
D405 8-719-107-94 DIODE 1SS202-1
D406 8-719-107-94 DIODE 1SS202-1
D407 8-719-107-94 DIODE 1SS202-1
D408 8-719-107-94 DIODE 1SS202-1
D409 8-719-107-94 DIODE 1SS202-1
D410 8-719-107-94 DIODE 1SS202-1
FLD401 1-519-556-11 INDICATOR TUBE, FLUORESCENT
ICIOI 8-752-037-33 IC CXA1372Q
IC102 8-759-821-94 IC LA6532M
IC103 8-759-633-65 IC M54641L
IC201 8-759-630-21 IC M5290P-16
IC202 8-759-633-42 IC M5293L
IC301 8-752-333-31 IC CXD2500Q
IC302 8-752-334-06 1C CXD2551P
IC303 8-759-917-18 IC SN74HCU04N
IC304 8-759-998-22 IC PCM56P
IC305 8-759-998-22 IC PCM56P
IC306 8-759-631-39 IC M5204P
IC401 8-759-150-29 IC UPD75212AGF-522-3BE
IC451 8-749-920-83 IC GP1US2XB
0101 1-216-295-00 METAL GLAZE 05% 1/lOW
0102 1-216-295-00 METAL GLAZE 05% 1/lOW
0401 1-566-921-11 JACK, PIN 2P {LINE OUT L/R)
0501 1-568-519-21 OACK, LARGE TYPE (PHONES)
MlOl X-4917-504-1 MOTOR ASSY (SLED)
M102 X-4917-523-3 MOTOR ASSY (SPINDLE)
M191 A-4604-363-A MOTOR (L) ASSY
PS201A.1-532-685-00 LINK, IC
PS202A. 1-532-637-00 LINK, IC
QlOl 8-729-901-01 TRANSISTOR DTC144EK
Q201 8-729-111-67 TRANSISTOR 2SB1094-L
Q202 8-729-140-96 TRANSISTOR 2SD774-34
Ref. No. Part No. Description
Q203 8-729-111-67 TRANSISTOR 2SB1094-L
0204 8-729-230-45 TRANSISTOR 2SC2458- YGR
Q206 8-729-119-76 TRANSISTOR 2SA1175- HFE
RlOl 1-216-097-00 METAL GLAZE lOOK 5% 1/lOW
R102 1-216-097-00 METAL GLAZE lOOK 5% 1/lOW
R103 1-216-091-00 METAL GLAZE 56K 5% 1/lOW
R104 1-216-099-00 METAL GLAZE 120K 5% 1/iOW
R105 1-216-069-00 METAL GLAZE 6.8K 5% 1/lOW
R106 1-216-061-00 METAL GLAZE 3.3K 5% 1/lOW
R107 1-216-114-00 METAL GLAZE 510K 5% 1/1ow
R108 1-216-105-00 METAL GLAZE 220K 5% 1/lOW
R109 1-216-061-00 METAL GLAZE 3.3K 5% 1/1ow
RllO 1-216-049-00 METAL GLAZE IK 5% 1/lOW
Rill 1-216-049-00 METAL GLAZE IK 5% 1/lOW
R112 1-216-083-00 METAL GLAZE 27K 5% 1/lOW
R113 1-216-071-00 METAL GLAZE 8.2K 5% l/lOW
R114 1-216-105-00 METAL GLAZE 220K 5% 1/lOW
R152 1-216-073-00 METAL GLAZE lOK 5% 1/lOW
R153 1-216-085-00 METAL GLAZE 33K 5% 1/lOW
R154 1-216-085-00 METAL GLAZE 33K 5% 1/1ow
R155 1-216-093-00 METAL GLAZE 68K 5% 1/lOW
R156 1-216-081-00 METAL GLAZE 22K 5% 1/lOW
R157 1-216-079-00 METAL GLAZE 18K 5% 1/iOW
R158 1-216-079-00 METAL GLAZE 18K 5% 1/lOW
R159 1-216-079-00 METAL GLAZE 18K 5% 1/lOW
R160 1-216-049-00 METAL GLAZE IK 5% 1/1ow
R171 1-216-001-00 METAL GLAZE 10 5% 1/lOW
R172 1-216-001-00 METAL GLAZE 10 •5% 1/iOW
R173 1-216-001-00 METAL GLAZE 10 5% 1/lOW
R174 1-216-001-00 METAL GLAZE 10 5% 1/1ow
R201 1-249-425-11 CARBON 4.7K 5% 1/4W
R202 1-249-425-11 CARBON 4.7K 5% 1/4W
R203 1-249-438-11 CARBON 56K 5% 1/4W
R204 1-249-429-11 CARBON lOK 5% 1/4W
R205 1-249-435-11 CARBON 33K 5% 1/4W
R208 1-249-423-11 CARBON 3.3K 5% 1/4W
R209 1-249-417-11 CARBON IK 5% 1/4W
R210 1-249-417-11 CARBON IK 5% 1/4W
R302 1-249-417-11 CARBON IK 5% 1/4W
R303 1-249-417-11 CARBON IK 5% 1/4W
R304 1-249-417-11 CARBON IK 5% 1/4W
R305 1-249-417-11 CARBON IK 5% 1/4W
R308 1-249-423-11 CARBON 3.3K 5% 1/4W
R309 1-249-423-11 CARBON 3.3K 5% 1/4W
R310 1-249-429-11 CARBON lOK 5% 1/4W
R311 1-249-429-11 CARBON lOK 5% 1/4W
R312 1-249-441-11 CARBON lOOK 5% 1/4W
R313 1-249-417-11 CARBON IK 5% 1/4W
R314 1-249-417-11 CARBON IK 5% 1/4W
R315 1-249-420-11 CARBON 1.8K 5% 1/4W
R316 1-249-418-11 CARBON 1.2K 5% 1/4W
R317 1-249-417-11 CARBON IK 5% 1/4W
R318 1-249-417-11 CARBON IK 5% 1/4W
R319 1-249-417-11 CARBON IK 5% 1/4W
Note: Note:
The components identi- Les composarm identifies pair
fled by mark or dot- une marque Asent critiques
ted line with mark As^curitl!
are critical for safety. Ne les remplacer que par une
Replace only with part piece portant le num^ro speci-
number specified. fie.
26 -

CDP-590
ff.No. Part No. Description Ref.No..Part No. Description
R320 1-249-413-11 CARBON 470 5% 1/4W S419 1-554-303-21 SWITCH, KEY BOARD (>12)
R326 1-249-411-11 CARBON 330 5% 1/4W S420 1-554-303-21 SWITCH, KEY BOARD (TIME)
R327 1-249-417-11 CARBON IK 5% 1/4W S421 1-554-303-21 SWITCH, KEY BOARD (EDIT/TIME FADE)
R328 1-249-417-11 CARBON IK 5% 1/4W S422 1-554-303-21 SWITCH, KEY BOARD (TIME SET)
R329 1-249-417-11 CARBON IK S% 1/4W S423 1-554-303-21 SWITCH, KEY BOARD (CONTINUE)
R330 1-249-417-11 CARBON IK 5% 1/4W S424 1-554-303-21 SWITCH, KEY BOARD (AUTO SPECE)
R331 1-249-427-11 CARBON 6.8K S% 1/4W S425 1-554-303-21 SWITCH, KEY BOARD (-M)
R332 1-249-427-11 CARBON 6.8K 5% 1/4W $426 1-554-303-21 SWITCH, KEY BOARD (M4)
R337 1-249-417-11 CARBON IK 5% 1/4W S427 1-554-303-21 SWITCH, KEY BOARD (SHUFFLE)
R338 1-249-417-li CARBON IK 5% 1/4W S428 1-554-303-21 SWITCH, KEY BOARD (REPEAT)
R339 1-249-413-11 CARBON 470 5% 1/4W S429 1-554-303-21 SWITCH, KEY BOARD ()
R341 1-249-441-11 CARBON lOOK.5% 1/4W S430 1-554-303-21 SWITCH, KEY BOARD (i)
R401 1-249-439-11 CARBON 68K 5% 1/4W S431 1-554-303-21 SWITCH, KEY BOARD (PROGRAM)
R402 1-249-435-11 CARBON 33K 5% 1/4W S432 1-554-303-21 SWITCH, KEY BOARD (FADER)
R403 1-249-435-11 CARBON 33K 5% 1/4W S435 1-554-303-21 SWITCH, KEY BOARD (PEAK SEARCH)
S451 1-571-305-11 SWITCH, PUSH (1 KEY)(P0WER)
R404 1-249-435-11 CARBON 33K 5% 1/4W
R405 1-249-441-11 CARBON lOOK 5% 1/4W 1SWOOlA.1-571-722-11 (E)...SWITCH. VOLTAGE SELECTION
R406 1-249-425-11 CARBON 4.7K.5% 1/4W T701 A.1-449-921-11 (US) .TRANSFORMER, POWER
R407 1-249-425-11 CARBON 4.7K 5% 1/4W T701 A.1-449-922-11 (AEP,AUS)....TRANSFORMER, POWER
R501 1-249-402-11 CARBON 56 5% 1/4W T701 A.1-449-923-11 (E). .........TRANSFORMER. POWER
R502 1-249-402-11 CARBON 56 5% 1/4W X301 1-567-926-11 VIBRATOR. CRYSTAL (16.9MH2)
RVlOl 1-238-016-11 RES, AOJ, CARBON lOK X401 1-567-819-11 VIBRATOR, CERAMIC (4MHz)
RV102 1-238-016-11 RES, AOJ. CARBON lOK
RV501 1-238-748-11 RES, VAR, CARBON IK/IK (PHONE LEVEL) i
SlOl 1-572-085-11 SWITCH, LEAF (LIMIT)
S191 1-572-086-11 SWITCH, LEAF (LOAD OUT)
S192 1-572-086-11 SWITCH, LEAF (LOAD'IN) ACCESSORY iPACKING MATERIAL
S401 1-554-303-21 SWITCH, KEY BOARD (1)
S402 1-554-303-21 SWITCH, KEY BOARD (6) 1-465-281-11 REMOTE COMMANDER
S403 1-554-303-21 SWITCH, KEY BOARD (11) 1-559-533-11 1CORD, CONNECTION
S404 1-554-303-21 SWITCH, KEY BOARD (±) 3-750-792-11 (E,AUS).. .MANUAL, INSTRUCTION
S405 1-554-303-21 SWITCH, KEY BOARD (2) 3-750-792-21 (US) MANUAL, INSTRUCTION
S406 1-554-303-21 SWITCH, KEY BOARD (7) 3-750-792-41 (AEP) MANUAL, INSTRUCTION
3-750-792-51 (AEP) MANUAL, INSTRUCTION
S407 1-554-303-21 SWITCH, KEY BOARD (12)
S408 1-554-303-21 SWITCH, KEY BOARD () 1*3-795-629-11 (AEP). ..INSTRUCTION
S409 1-554-303-21 SWITCH, KEY BOARD (3) 4-384-285-01 iCOVER, BAHERY
S410 1-554-303-21 SWITCH, KEY BOARD (8) 1*4-925-389-01 iCUSHION
S4il 1-554-303-21 SWITCH, KEY BOARD (CHECK)
S412 1-554-303-21 SWITCH, KEY BOARD (II) *4-933-231-11 INDIVIDUAL CARTON
S413 1-554-303-21 SWITCH, KEY BOARD (4)
5414 1-554-303-21 SWITCH, KEY BOARD (9)
5415 1-554-303-21 SWITCH, KEY BOARD (CLEAR)
5416 1-554-303-21 SWITCH, KEY BOARD ()
5417 1-554-303-21 SWITCH, KEY BOARD (5)
5418 1-554-303-21 SWITCH, KEY BOARD (10)
Note:
The components identi-
fied by mark ^or dot-
ted line with mark ^
are critical for safety.
Replace only with part
number specified.
Note:
Les composante identifies par
une marque^ sent critiques
pour la securite.
Ne les remplacer que par une
pidee portant le num4ro speci-
fie.
27 -

CDP-590

SONY*
SERVICE MANUAL AEP
UK
SUPPLEMENT-1
File this supplement with the service manual.
•Addition of UK Model.
•This SUPPLEMENT-1 is for CDP-590(AEP and UK
model) made in France.
Refer to the CDP-590 service manual for related
information not contained in this SUPPLEMENT-1
.
[MODEL IDENTIFICATION]
SONY* MODEL NO. CDP-590 1
COMPACT DISC PLAYER
SERIAL NO.
:MADE ’
'in’
’
'f 'r' a'n CE
^>
LABEL MODEL NUMBER
Model
Model
Identify the set with the indication of "MADE IN FRANCE" here.