Pioneer CLD-D790 User manual

W) PIONEER’
The Art of Entertainment
Service
Manual
ORDER NO.
RRV1542
e CLD- D790
CD CDV LD PLAYER
CLD-D790
CLD-D590
CLD-D390
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type Power Requirement
CLD-D790 CLD- D590 CLD- D390
|
CONTENTS
1.
SAFETY
INFORMATION
=
++0s-+eseesessseestseeseseee
2
7,
SELF-
DIAGNOSTIC
FUNCTIONS
«-+++++++-++-
68
2.
PACKING,
EXPLODED
VIEWS
8.
DISASSEMBLY/ASSEMBLY
°+-++--++--5-+2
225
71
AND
PARTS
LIST
ee
eceeecenenceccces
3
9,
IC
INFORMATION
Doren
erence
cere
centr
eresenraveresene
74
3.
SCHEMATIC
DIAGRAMS
Oem
e
cee
e
wre
ececceeserccnccene
15
10.
BLOCK
DIAGRAMS
aceon
e
cee
acereencese
reece
seenes
85
4.
PCB
CONNECTION
DIAGRAMS
sce
ncccnvcnececesces
39
1
1.
FL
INFORMATION
Peewee
rece
r
eens
ete
e
ener
ereneeenae
93
5. PCB PARTS LIST Cee eee eens rene rence eeeereesccseeneacce 48 12. PANEL FACILITIES Oe eee eee e nese necenecce seus neseses 94
6. ADJUSTMENTS -sctcerrrceee reece eee tterteeseeeeeeenens 56 13. SPECIFICATIONS «<0 ccccececeeeceeeeeceseeeseaeees 96
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923
© PIONEER ELECTRONIC CORPORATION 1996 Fp caaan case alakiiiadak

CLD- D790, CLD- D590, CLD- D390
1. SAFETY INFORMATION
VARO! WARNING!
AVATTAESSA JA SUOJALUKITUS DEVICE INCLUDES LASER DIODE WHICH
OHITETTAESSA OLET ALTTIINA EMITS INVISIBLE INFRARED RADIATION
NAKYMATTOMALLE LASERSATEILYLLE. WHICH IS DANGEROUS TO EYES. THERE IS
ALA KATSO SATEESEEN. A WARNING SIGN ACCORDING TO PICTURE
LASER 1 INSIDE THE DEVICE CLOSE TO THE LASER LASER
Kuva 1 DIODE. Picture 1
Lasersateilyn Warning sign for
;~ADVERSEL:
varoitusmerkki
laser
radiation
USYNLIG LASERSTRALING VED ABNING
NAR
SIKKERHEDSAFBRYDERE
ER
UDE
AF
IMPORTANT
FUNKTION
UNDGA
UDSAETTELSE
FOR
THIS
PIONEER
APPARATUS
CONTAINS
STRALING.
LASER
OF
CLASS
1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
- VARNING! -
OSYNLIG LASERSTRALNING NAR DENNA
DEL AR OPPNAD OCH SPARREN
AR URKOPPLAD. BETRAKTA EJ STRALEN
LASER DIODE CHARACTERISTICS ———+
MAXIMUM OUTPUT POWER: 5 mw
WAVELENGTH: 780-785 nm
LABEL CHECK (for TL Type)
CAUTION
INVISIBLE
LASER
CLASS
1
RADIATION WHEN OPEN, LASER PRODUCT
AVOID
EXPOSURE
eres
TO BEAM PRW1018
— Additional Laser Caution
1. The ON/OFF statuses of the side-A/B detection switch
( TURN switch on the TNSB assy ), slider-position detection
switches (INNER and OUTER on the PKSB assy) and
loading-status detection switches (SW 1, 2 and 3 on the
LMSB assy ) are detected by the microprocessor (1C101 in
the MOTHER assy ). To permit the laser diode to oscillate, it
is required to set the side-A/B detection switch for side A
status (TRN : OFF) and the slider-position detection
switches for the LD ACTIVE status (INNER : OFF, OUTER:
OFF), and to set the loading-status detection switches for tilt
neutral state (SW1: OFF, SW2 : OFF, SW3 : ON). As lang
as these requirements are not satisfied, the laser diode will
not oscillate. When the requirements are met in any way, the
laser diode can oscillate. The laser diode oscillation will
continue if pin 13 of IC801 is shorted to GND or the emitter
and collector of Q834 are shorted each other (fault
condition ) in MOTHER assy.
In the test mode * , the laser diode oscillates when the
microprocessor detects a PLAY signal, or when the PLAY
key is pressed (S106 ON in the FLKY assy for CLD - D790
or S206 ON in the KEYB assy for CLD - D590 and CLD -
D396), with the above requirements satisfied.
2. When the cover is open, close viewing through the objective
lens with the naked eye will cause exposure to a Class 1
laser beam.
* : Refer to pages 58 and 59.

CLD- D790, CLD- D590, CLD- D390
2. PACKING, EXPLODED VIEWS AND PARTS LIST
NOTES:
@ Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
@ The A mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing,
be sure to use parts of identical designation.
@ Parts marked by “@ ” are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
®@ Parts list without notice are common for CLD- D790/TD, TL, CLD- D590/TD, TL, CLD- D390/TD and TL.
2.1 PACKING
(1) CONTRAST OF CLD - D790/TD, TL, CLD - D590/TD, TL, CLD- D390/TD AND TL.
CLD~- D790/TD, TL, CLD- D590/TD, TL, CLD- D390/TD and TL have the same construction except for the following:
Symbol & Description CLD- D790 CLD- D590 | CLD- D590 | CLD- D390 | CLD- D390 | Remarks
{TD (TL /TD (TL (TD (TL
Dry Cell Battery (R03, AAA) VEM-022 | VEM-022 | VEM-022 }| VEM-022 Not used Not used
Dry Cell Battery (R6P, AA) Not used Not used Not used Not used VEM-013 | VEM-013
AC Power Cord ADG1158 ADG1154 ADG1158 ADG1154 ADGI1158 ADGI1154
Warranty Card ARW1020 Not used ARW 1020 Not used ARW1020 Not used
Operating Instructions VRD1054 Not used VRD1054 Not used VRD1054 Not used
(Spanish/Portuguese)
Remote Control Unit VXX2243 | VWXX2243 | VXX2412 VXX2412 | VXX2400 | VXX2400
Battery Cover DNK2286 | DNK2286 | VNK3668 | VNK3668 | VNK2806 | VNK2806
Case (Below) VNK2062 | VNK2062 Not used Not used Not used Not used
Filter VNK2063 VNK2063 Not used Not used Not used Not used
Case (Upper) VNK3135 VNK3135 Not used Not used Not used Not used
TD Label VRW 1606 Not used Not used Not used Not used Not used
Packing Case VHG1554 VHG1554 VHG1556 VHG1557 VHG1558 VHG1559
(2) PARTS LIST FOR CLD- D790/TD
Mark No. Description Part No. ress haber) Oa
10 '
NSP -1_~—~s«ODrry Cell Battery(RO3, AAA) VEM- 022 1
2 Video Cord VDE1048
3 Audio Cord VDE1047 '
A 4 AC Power Cord ADG1158 12 13!
5 Polyethylene Bag Z21-038 = = — \ gy fone WEN QR OT Sg =
(230 x 340 x 0.03)
CLD- D590 and
CLD~- D390 Only
NSP 6 Warranty Card ARW 1020
7 Operating Instructions VRD1054
(Spanish/Portuguese)
8 Operating Instructions VRE1045
(English/Chinese)
9 Remote Control Unit VXX2243
10 Battery Cover DNK2286
11 Case (Below) VNK2062
12 Filter VNK2063
13. Case (Upper) VNK3135
14. TD Label VRW1606
15 Protector L VHB1054
16 ‘Protector R VHB1055
17 Mirror Mat VHL1012
18 Packing Case VHG1554
18
CLD-D790/TD

CLD- D790, CLD- D590, CLD- D390
2.2 EXTERIOR AND DISC TRAY SECTION
(1) CONTRAST OF CLD - D790/TD, TL, CLD- D590/TD, TL, CLD- D390/TD AND TL.
CLD - D790/TD, TL, CLD ~ D590/TD, TL, CLD - D390/TD and TL have the same construction except for the following:
Symbol! & Description CLD- D790 | CLD- D790 | CLD- D590 | CLO- D590 | CLD- D390 | CLD- D390 | Remarks
{TD iv (TD (TL wD (TL
Rear Cover VNK3733 VNK3738 VNK3734 VNK3739 VNK3735 VNK3740
Tray Panel VNK3624 VNK3624 VNK3624 VNK3624 VNK3718 YNK3718
Name Plate VAMI1029 | VAM1029 {| VAM1029 | VAMI029 Not used Not used
Caution Label Not used PRW1018 Not used PRWI1018 Not used PRW1018
Tray Panel Assy -S VXX2409 VXX2409 VXX2409 VXX2409 Not used Not used
Caution Label (F) Not used VRW - 328 Not used VRW - 328 Not used VRW ~ 328
Caution Label (G) Not used VRW- 329 Not used VRW - 329 Not used VRW - 329
SISIR Label Not used VRW 1609 Not used VRW1608 Not used VRW1607
(2) PARTS LIST FOR CLD- D790/TD
Mark No. Cescription Part No. Mark No. Description Part No.
1! Bonnet S VXX2252 11 Cushion VEC1682
2 Screw BBZ30PO080FMC 12. Damp Cushion VEC1683
3. Screw BCZ40PO060FZK NSP 13 Label VRW1289
4 Rear Cover VNK3733 14 LD Tray Assy VXA2173
5 Guide Plate (R) VNE1939 15 CD Door Assy VXA2275
6 Guide Plate (L) VNE1938 16 Door Spring VBH1248
7 CD Tray VNK3007 17. Door Holder VNL1704
8 Lock Plate VNL1703 18 Damper Assy VXA1999
9 Lock Plate Spring VBH1188 19 = Tray Panel VNK3624
10 Tray Assy-S VXX2307 20 Name Plate VAM1029
21 eeeoe
22 ~=‘Tray Panel Assy-S VXX2409
23 eoeoe
24 oveoe
25 Mirror Mat Sheet VHL1039
26 esoeee

CLD- D790, CLD- D590, CLD- D390
Jf
CLD-D790 and 20
LD- D590 Only
Cc
NOTE: Screws adjacent to W mark on the product
are used for disassembly.

CLD- D790, CLD- D590, CLD - D390
2.3 TOP VIEW SECTION
(1) CONTRAST OF CLD - D790/TD, TL, CLD- D590/TD, TL, CLD- D390/TD AND TL.
CLD- D790/TD, TL, CLD - DS90/TD, TL, CLD - D390/TD and TL have the same construction except for the following:
Symbol & Description CLD- D790 | CLD- D790 | CLD- D590 | CLD- D590 | CLD- D390 | CLD- D390 | Remarks
‘TD /TL (TD (TL {TD (TL
YCPB Assy VWV1502 | VWV1502 Not used Not used Not used Not used
CNNB Assy Not used Not used VWV 1472 | VWV1472 Not used Not used
Flexible Cable (10P) VDAI1550_ | VDAIS5SO Not used Not used Not used Not used
(MOTHER CN703- PEGB CN3001)
Earth Plate VNEIS518 VNEIS5S18& Not used Not used Not used Not used
23 | FCC Plate VNE2086 VNE2086 Not used Not used Not used Not used
(2) PARTS LIST FOR CLD - D790/TD
Mark No. Description Part No. Mark No. Description Part No.
1 YCPB Assy VWV 1502 16 Center Angle VNE1965
2 ee8e¢°8 NSP 17. PCB Holder VNE1964
3. Center Plate VNE1971 18 Flexible Cable (10P) VDAI1550
4 Rubber Mat VEBI114 (MOTHER CN703- PEGB CN3001)
5 Thrust Holder VNL1663 19 Screw IBZ30PO80FMC
6 Clamper Head VNL1603 20 Screw BBZ30P080FMC
7 LD Spring VBH1240 NSP 21 Earth Plate VNEI518
8 Cover Spring VBH1234 NSP 22 Damp Cushion VEC1602
9 Ball Cover VNL1602 23. FCC Plate VNE2086
10 LD Hab VNT1047
11 Steel Ball VNX1013
12 Ball Guide VNLI1616
13. Clamp Spring VBH1239
14. Clamper VNL1604
15 Clamper Holder VNL1680

CLD- D790, CLD- D590, CLD- D390
a at os as ee Se aes an
Refer to “2.5 BOTTOM VIEW SECTION”.
D790
CLD
Only
CLD- D790
Refer to
“2.4 FRONT PANEL SECTION".

CLD- D790, CLD- D590, CLD- D390
2.4 FRONT PANEL SECTION
(1) FOR CLD- D790
Parts List
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 Front Panel VNK3709 }t Sheet VEC1849
2 FL Panel VNK3715 12 Disc Side Key VNK3468
3. Power Button VNK2329 13. FLKY Assy VWG1732
4 LKeyB YVNK3008 NSP 14. KEYB Assy VWG1728
5 LD Key Assy VXA2276 15 Screw BBZ30PO80FMC
6 CD Key Assy VXA2277 16 Name Plate PAM1608
7 Play Key YVNK3720 17‘ Front Panel Assy-S VXX2422
8 KeyA VNK3719 NSP 18 ~PWSB Assy VWG1729
9 Skip Key VNK3630 19 LEDLens PNW 2019
10 LED Holder VNK 3467 NSP 20 Getter VRW1599
\
\
\
I
\
{
f
\
(
\
{
u

(2) FOR CLD- D590 AND CLD - D390
e CONTRAST OF CLD- D590/TD, TL, CLD- D390/TD AND TL
CLD - DS90/TD, TL, CLD~- D390/TD and TL have the same construction except for the following:
ne he Seen, |, 1, ane eee)
CLD-D590/TD | CLD- D590/TL | CLD- D390/TD | CLD- D390/TL
NSP] 1
2
17 | Front Panel Assy-S
NSP | 19 | Getter
e PARTS LIST FOR CLD- D590/TD
Front Panel
FL Panel
VNK3710
VNK3716
VXX2423
VRW1600
Mark No. Description Part No.
NSP 1 Front Panel VNK3710
2 FL Panel VNK3716
3 Power Button VNK2329
4. LKeyC VNK3070
5 LD Key Assy VXA2276
6 CD Key Assy VXA2277
7 Play Key VNK3720
8 KeyA VNK3719
9 Skip Key VNK3630
10 LED Holder VNK3467
r
\
\
'
\
'
\
\
\
'
\
'
\
\
u
VNK3710
VNK3716
VXX2423
VRW1600
VNK3724
VNK3717
VXX2424
VRW1601
VNK3724
VNK3717
VXX2424
VRW 1601
Mark No. Description Part No.
11 Sheet VEC1849
12 Disc Side Key VNK3468
13. FLKY Assy VWG1721
14. KEYB Assy VWG1709
1S Screw BBZ30PO080FMC
16 Name Plate PAMI1608
17. Front Panel Assy -S VXX2423
18 LEDLens PNW2019
NSP 19 Getter VRW1600
2.5 BOTTOM VIEW SECTION
(1) CONTRAST OF CLD - D790/TD, TL, CLD- D590/TD, TL, CLD - D390/TD AND TL.
CLD -D790/TD, TL, CLD- DS90/TD, TL, CLD- D390/TD and TL have the same construction except for the following:
Symbo! & Description CLD-D790 | CLD- D790
[TD ‘TL
1
MOTHER Assy
Rear Panel (R)
Rear Panel (L)
Spacer
Flexible Cable (1 6P)
(MOTHER CN121- FLKY CN106)
Flexible Cable (18P)
(MOTHER CN107- FLKY CN101)
VWS1230
VNA1756
VNA1731
REB1171
VDA1488
Not used
(2) PARTS LIST FOR CLD- D790/TD
Mark No.
l
2
AN 3
NSP 4
NSP 5
6
7
NSP 8
NSP
NSP 10
VWS 1230
VNAI734
VNAI731
REB1I171
VDA1A88&
Not used
CLD- D790, CLD- D590, CLD- D390
Part No.
VWS 1229
VNA1756
VNA1732
Not used
Not used
VDA1467
VWS1229
VNAI734
VNAI732
Not used
Not used
VDA1467 VDA1467
CLD- D590 | CLD- D590 | CLD- D390 | CLD- D390
‘TD /TL {TD ‘TL
VWS1228
VNAI1756
VNA1733
Not used
Not used
VWS1228
VNA1734
VNAI733
Not used
Not used
VDA1467
Description Part No. Mark No. Description Part No.
MOTHER Assy VWS1230 NSP 11. Wire Clip (H) VEC1181
Screw BBZ30PO80FMC 12 Insulator PNW1912
POWER SUPPLY Assy VWRI1270 13. Card Spacer A VEC1708
Rubber Spacer VEB1252 NSP 14 _— Chassis VNAI1564
Mechanism Assy VWT1131 15 Rear Panel (L) VNAI731
Tray Stopper VNL1657 16 Spacer REBI171
Rear Panel (R) VNA1756 17 Flexible Cable (21P) VDA1465
P Plate Holder PNY - 405 (MOTHER CNI02- POWER SUPPLY CN202)
PC Support VEC - 269 18 Flexible Cable (16P) VDA1488
PCB Hinge VEC1174 (MOTHER CNE21 - FLKY CN106)
NSP 19 Panel Holder VNA1507
20 = Screw BBZ30P 1 00FMC
CLD~- D790 Only
For CLD- D390
10

CLD-
D790,
CLD-
D590,
CLD-
D390
2.6 SERVO MECHANISM SECTION
Parts List
Mark No. Description ___ Part No. Mark No. Description
1 Tilt Base (upper) VNE1969 31 Housing Assy (3P, Yellow)
NSP 2 _BISB Assy VWGI1558 NSP 32. FG Assy
3 Screw BBZ30PO060FMC 33 FG Base
4 seees 34 = Tilt Cam
5 — Rack (Upper) VNI1679 35 Tilt Cam Spring
6 Shaft Stay VNL.1671 36 = Screw
7 ~~ Carriage Shaft (upper) VLL1478 37 Screw
8 BCam VNL1673 38 Motor Base
9 — Shaft Support VNL1672 39 ee eee
10 Support Spring VBH1265 40 Spindle Motor Assy
11 SW Lever(B) VNL1678 41 PRC Hub
12. Large hill VNL1682 42 Centering Spring
13. Flexible Cable (23P) VDAI528 NSP 43. R Turn Table Assy
14 Turn Guide VNL1701 44. ee ewe
1S FFC Style Shaft VLL1474 NSP 45 — Spindle Motor
16 Guide VNL1674 46 see
17 Lever Spring VBH1266 47 seer
18 Turn Gear VNL1702 48 Screw
19 SW Lever (T) VNL1695 49 Screw
NSP 20. TNSB Assy VWG1557 50 Housing Assy (2P. Red)
21 Housing Assy (3P, Black) = VKP2059 NSP 51. Earth Lead Unit
22 ~~‘ Tilt Base (Under) VNL.1670 52 Carriage Shaft (Under)
23, TAN Guide VNE1973 53. Body Guard
24 CA Rack VNL1647 54. FFC Holder
25 FFC Style Spring VBH1270 55 CA Guide
26 ~~ Thrust Spring VBH1245 56 TAN Spring (B)
27. CA-SW Lever VNL1644 57 TAN Lever (B)
NSP 28 ~~ PKSB Assy VWGI1555 58 Screw
29 _ Housing Assy (3P, Blue) VKP2045 59 Carriage Assy
30 Tilt Spring VBH1263 NSP 60 Cord Binder
61 Screw
11
Part No. _
VKP2046
VWGI556
VNL1645
VNL1643
VBH1243
PMA30P0SOFMC
IBZ26P120FMC
VNE1941
VXA2271
VNL1684
VBH1269
VXA2225
VXMI1057
IBZ26P060FMC
BPZ20PO40FZK
VKP2060
DE007\’ FO
VLL1493
VNL1681
VNL1706
VNL1668
VBH1264
VNL1669
PMZ20P060FZK
VWTI110
ZCB - 0692,
BBZ30P080FMC
Refer to
“2.8 CARRIAGE ASSY”
Refer to
“2.7 LOADING MECHANISM SECTION".
12