Sony Trinitron KV-20EXR20 User manual

SERVICE MAN
pcPr0.
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American TV standards
VHF: 2-13
UHF: 14 — 69
Cable TV: 1 — 125
Microblack™ Trinitron* tube
20-inch picture measured
diagonally
21-inch picture tube measured
diagonally
75-ohm external antenna termina! for
VHF/UHF
VIDEO 1 and 2 IN
§ VIDEO IN (4-pin mini DIN)
Y¥: 1 Vp-p, 75-ohms
unbalanced, sync negative
C: 0.286 Vp-p (Burst signal),
75-ohms
Video (phono jacks): + Vp-p,
75-ohms unbalanced,
sync negative
Audio (phono jacks): 500 mVrms
{100% modulation)
Impedance: 47 kilonhms
VIDEO 2 OUT
Video (phono jack):
75-ohms unbalanced,
sync negative
Audio (phono jacks):
{mpedance: 10 kilohms
Television system
Channel coverage
Picture tube
Antenna
tnput
Output
En==
MICROFILM
KV-
20EXR20
RM-Y103
US Model
Chassis No. SCC-D50D-A
Canadian Model
Chassis No. SCC-D61B-A
ANU-2 cuassis
MODELS OF THE SAME SERIES
KV-20EXR20
KV-20EXR10
|
|
KV-20EXR15
SPECIFICATIONS
Speaker output
AUDIO OUT (VARIABLE)
(phono jacks)
More than 408 mVrms at the
maximum volume setting (variable)
Impedance: 5 kilohms
5Wx2
Power requirements 120 V AC, 60 Hz
Power consumption
Max. Standby
130W 1.5 W
Supplied accessories Remote commander AM-Y103 with
2 size AA (R6) batteries (1)
Antenna connector (1)
Recommended accessories
Dimensions
Weight
U/V mixer EAC-66
Connecting cable
VMC-810/820S, YC-15 V/30 V
Video rack SU-275
517.0 X 477.2 X 483.4 mm
(W X H x D)
25.0 kg
Design and specifications are subject to change without
notice.
TRINITRON@COLOR
TV
SONY.

KV-20EXR20
TABLE OF CONTENTS
RM-Y103
Section Title Page
1. GENERAL
1-1. Location Of Controls 4
1-2. Presetting TV Channels 5
1-3. Watching TV Programs 6
1-4. Adjusting Picture and Sound Quality -------+-++- t
1-5. Using the Universal Remote Commander -------- 9
1-6. Using the Guide Function 10
2. DISASSEMBLY
2-1. Rear Cover Removal ---+++rtrscrtsces tte rreee 13
2-2. Ul and U2 Boards Removal -++++-++rrrrsrteee: 13
2-3. Service Position «ccc cr treet eee eee 13
2-4. Picture Tube Removal --+++++s errr teeter cee 14
3. SET-UP ADJUSTMENTS
3-1. Beam Landing +++++ssseeerceec sects eee eeees 15
3-2. Convergence 16
3-3, Focus ‘«ccccstsr errr t ster eeeee sees 18
3-4. G2. White Balance Adjustments 18
4. SAFETY RELATED ADJUSTMENTS ..------ 19
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED
DURING ANY SERVICE TO AVOID POSSIBLE SHOCK
HAZARD, BECAUSE OF LIVE CHASSIS.
THE CHASSIS OF THIS RECEIVER IS DIRECTLY CON-
NECTED TO THE AC POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS
IDENTIFIED
BY
SHADING
ANO
MARK
A
ON
THE
SCHEMATIC
DIAGRAMS,
EXPLODED
VIEWS
ANO
IN
THE
PARTS
LIST
ARE
CRITICAL
TO
SAFE
OPERATION.
REPLACE
THESE
COMPONENTS
WITH
SONY
PARTS
WHOSE
PART
NUMBERS
APPEAR
AS
SHOWN
IN
THIS
MANUAL
OR
IN
SUPPLEMENTS
PUBLISHED
BY
SONY.
CIRCUIT
ADJUSTMENTS
THAT
ARE
CRITICAL
TO
SAFE
OPERATION
ARE
IOENTIFIED
IN
THIS
MANUAL.
FOLLOW
THESE
PRO-
CEDURES
WHENEVER
CRITICAL
COMPONENTS
ARE
REPLACED
OR
IMPROPER
OPERATION
IS SUSPECTED.
Section Title Page
5. CIRCUIT ADJUSTMENTS
5-1. Electrical Adjustment by Remove Commander --- 22
5-2. Circuit Adjustment -++++s+e reese reer eee e eres 24
6. DIAGRAMS
6-1. Block Diagram 27
6-2. Circuit Boards Location 31
6-3. Schematic Diagrams and Printed Wiring Boards
— Conductor Side — vet ee rete e renee eeteenees 31
6-4. Semiiconductorg. 24 Fe ee ese ee eee Secs Kaw ee 46
7. EXPLODED VIEWS
FA. Chassis oe aie eae kte ae eater ee steno SVE RS 47
72 Dictate Tubes sige sees + sess aeiesats pee eke 48
8. ELECTRICAL PARTS LIST ...-------------- 49
ATTENTION!
AFIN D‘EVITER TOUT RISQUE D’ELECTROCUTION
PROVENANT D’UN CHASSIS SOUS TENSION, UN
TRANSFORMATEUR O'ISOLEMENT DOIT ETRE
UTILISE LORS DE TOUT DEPANNAGE.
LE CHASSIS DE CE RECEPTEUR EST DIRECTEMENT
RACCORDE A L’ALIMENTATION SECTEUR.
ATTENTION AUX COMPOSANTS RELATIFS A LA
SECURITE!!
LES COMPOSANTS IDENTIFIES PAR UNE TRAME ET
PAR UNE MARQUE /\ SUR LES SCHEMAS DE PRINCIPE,
LES VUES EXPLOSEES ET LES LISTES DE PIECES
SONT D’UNE IMPORTANCE CRITIQUE POUR LA
SECURITE DU FONCTIONNEMENT. NE LES REM-
PLACER QUE PAR DES COMPOSANTS SONY DONT LE
NUMERO DE PIECE EST INDIQUE DANS LE PRESENT
MANUEL OU DANS DES SUPPLEMENTS PUBLIES PAR
SONY. LES REGLAGES DE CIRCUIT DONT L’IMPOR-
TANCE EST CRITIQUE POUR LA SECURITE OU
FONCTIONNEMENT SONT (tDENTIFIES DANS LE
PRESENT MANUEL. SUIVRE CES PROCEDURES LORS
DE CHAQUE REMPLACEMENT DE COMPOSANTS
CRITIQUES, OU LORSQU’UN MAUVAIS FONCTIONNE-
MENT EST SUSPECTE.
aa Gana
eae es aero

KV-20EXR20
RM-Y103
SAFETY CHECK-OUT
(US Model only)
After
correcting
the
original
service
problem,
perform
the
following
safety
checks
before
teleasing
the
set
to
the
customer:
1.
Check
the
area
of
your
repair
for
unsoldered
or
poorly-soldered
connections.
Check
the
entire
board
surface
for
solder
splashes
and
bridges.
2.
Check
the
interboard
wiring
to
ensure
that
no
wires
are
“pinched”
or
contact
high-wattage
resistors.
3.
Check
that
all
control
knobs,
shields,
covers,
ground
straps,
and
mounting
hardware
have
been
replaced.
Be
absolutely
certain
that
you
have
replaced
all
the
insulators.
4.
Look
for
unauthorized
replacement
parts,
par-
ticularly
transistors,
that
were
installed
during
2
previous
repair.
Point
them
out
to
the
customer
and
recommend
their
replacement.
5.
Look
for
parts
which,
though
functioning,
show
obvious
signs
of
deterioration.
Point
them
out
to
the
customer
and
recommend
their
replace-
ment.
6.
Check
the
line
cord
for
cracks
and
abrasion.
Recommend
the
replacement
of
any
such
line
cord
to
the
customer.
7.
Check
the
condition
of
the
monopole
antenna
(if
any).
Make
sure
the
end
is
not
broken
off,
and
has
the
plastic
cap
on
it.
Point
out
the
danger
of
impalement
on
a
broken
antenna
to
the
customer,
and
recommend
the
antenna’s
replacement.
8.
Check
the
B+
and
HV
to
see
they
are
at
the
values
specified.
Make
sure
your
instruments
are
accurate;
be
suspicious
of
your
HV
meter
if sets
always
have
low
HV.
9.
Check
the
antenna
terminals,
metal
trim,
“metallized
knobs,
screws,
and
all
other
exposed
metal
parts
for
AC
leakage.
Check
leakage
as
described
below.
To Exposed Metal
Parts on Set
AC
voltmeter
lime] (0.75)
= Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
LEAKAGE TEST
The AC leakage from any exposed metal part to
earth ground and from al} exposed metal parts to any
exposed metal part having a return to chassis, must
not exceed 0.5mA (S00 microampers). Leakage
current can be measured by any one of three
methods.
1. A commercial leakage tester, such as the
Simpson 229 or RCA WT-S40A. Follow the
manufacturers’ instructions to use these instru-
ments.
2. A battery-operated AC milliammeter. The Data
Precision 245 digital multimeter is suitable for
this job.
3. Measuring the voltage drop across a resistor by
means of a VOM or battery-operated AC volt-
meter. The ‘limit’ indication is 0.75V, so
analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa
SH-63Trd are examples of a passive VOM that
is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are
suitable. (See Fig. A)
HOW
TO
FIND
A
GOOD
EARTH
GROUND
A
cold-water
pipe
is
guaranteed
earth
ground;
the
cover-plate
retaining
screw
on
most
AC
outlet
boxes
is
also
at
earth
ground.
If
the
retaining
screw
is
to
be
used
as
your
earth-ground,
verify
that
it
is
at
ground
by
measuring
the
resistance
between
it
and
a
cold-
water
pipe
with
an
ohmmeter.
The
reading
should
be
zero
ohms.
If
a
cold-water
pipe
is
not
accessible,
connect
a
60-100
watts
trouble
light
(not
a
neon
lamp)
between
the
hot
side
of
the
receptacle
and
the
retaining
screw.
Try
both
slots,
if
necessary,
to
locate
the
hot
side
of
the
line,
the
lamp
should
light
at
normal
brilliance
if
the
screw
is
at
ground
potential.
(See
Fig.
B)
Trouble Light
Ohmmeter
= AC Outlet Box
Cold-water Pipe
Fig. B. Checking for earth ground.

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