Southwire SIMpull CGS-01 User manual

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TABLE OF CONTENTS
Description…………………………………………........................…………………1
Safety …………………………………………………………........................……1-2
Purpose of this Manual……………………………........................…………......…2
Important Safety Information…………........................……………......................3
Identification……………………………........................………………………..…..3
Set-up and Operation…………………….......................…………………...….4-9
Maintenance…………………………........................……………………………..10
Specifications………………………………………….........................…………….10
FAQ………………………………………........................……………………….....10
Warranty………………………….........................…………………………………..11
DESCRIPTION
The CGS is designed to eliminate the need for manual handling of feeder sized
electrical power cables. The SIMpull™ Cable Guide System will safely direct and
guide conductors into conduit in switchboards, subpanels, vaults, and many other
type of enclosures. When used properly, it will reduce labor to just one person on
the feeding side and help eliminate injury and fatigue to the electrician.
SAFETY
Safety is essential in the use and maintenance of Southwire Contractor Tools and
Equipment. This instruction manual and any markings on the tool provide information
for avoiding hazards and unsafe practices related to the use of this tool.
Observe all of the safety information provided.

SAFETY ALERT SYMBOLS
These symbols are used to call attention to related
hazards or unsafe practices related that could result
in injury or property damage. The three safety words
defined below indicate the severity of the hazard.
The message after the signal word provides
information for preventing or avoiding the hazard.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Hazards which, if not avoided, COULD result in
severe injury or death.
Immediate hazards which, if not avoided, WILL
result in severe injury or death.
SAFETY
ALERT
SYMBOLS
Personal
safety hazards
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
• Only qualified persons should use SIMpull™ Cable Guide System
• Wear eye protection when using this tool.
• Do not use tool while tired or under the influence of drugs, alcohol,
or medication.
• Keep body parts and loose clothing away from moving parts.
• Always wear gloves when handling SIMpull™ Cable Guide
System parts.
• Keep all body parts clear of cable path while the SIMpull™ Cable
Guide System is in use.
• When using this tool, always follow the safety procedures
set forth in this manual as well as all other safety procedures
necessary and proper when using tools of this type.
Failure to observe this warning could result in
severe injury or death.
WARNING :Personal Safety Hazards.
• Use this tool for manufacturer’s intended purpose only. Any use other than
described in this manual can result in injury or property damage.
• Only qualified persons should use the SIMpull™ Cable Guide System.
This instruction manual is intended to familiarize personnel with the safe
operation and maintenance procedures for the SIMpull™ Cable Guide
System. Keep this manual available to all personnel.
Replacement manuals are available upon request at no charge
at www.southwiretools.com
PURPOSE OF THIS MANUAL
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- Extension tubes (Model # CGS-10)
- Tube Extender w/ 90 Degree Joint (Model # CGS-12)
- Straight Tube Extender Joint (Model # CGS-13)
- Panel Box Mount Bracket (Model # CGS-20)
- Reel Adaptor Assembly (Model # CGS-30)
- Down Feed Roller Assembly (Model # CGS-40)
- Universal Joint Assembly (Model # CGS-50)
- Universal Angle Adaptor (Model # CGS-63)
- Roller Guides (Model # CGS-73)
- Up Feed “C” Clamp Assembly (Model # CGS-75)
- Feeder Mount Bracket (Model # CGS-85)
- Conduit Adaptors (Model # P6-208-55A-E)
IDENTIFY PARTS/COMPONENTS
IMPORTANT SAFETY INFORMATION
WARNING: Potential Electrical Shock Hazard: The CGS is not a power tool
but is made entirely of conductive steel tubing, tubing connectors and roller guide
components. Use caution when working around energized electrical equipment.
Never use inside of electrical equipment that is energized.
MODEL-CGS-10 STOCK: 59894101 MODEL-CGS-12 STOCK: 59893801 MODEL-CGS-13 STOCK: 59893901 MODEL-CGS-20 STOCK: 59894301
MODEL-CGS-30 STOCK: 59893701 MODEL-CGS-40 STOCK: 59893201 MODEL-CGS-50 STOCK: 59893401 MODEL-CGS-63 STOCK: 59893501
MODEL-CGS-73 STOCK: 59894001 MODEL-CGS-75 STOCK: 59893601 MODEL-CGS-85 STOCK: 59894201 MODEL: P620855AE
STOCK: 56833401

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SET UP AND OPERATION
The following is a guide that if followed should result in an efficient and easy set
up. Some jobsite conditions or obstructions may require a slightly different sequence.
1. Select the correct adapter for type of feed.
UP FEED
2A. For an up feed into a conduit, select either the “C” Clamp (Fig. 1) or Panel Can
Adaptor (Fig. 2) and secure to a fixed point near the conduit. Secure to side of
panel can and tighten adjustment knob in the desired position.
2B. Working your way back from the conduit, select a piece of tubing (Fig. 3) and
insert end into the “C” Clamp and turn locking knob clockwise until tight
(Fig 4A). For Panel Can Adaptor, align holes in tubing with bracket on adaptor
and install supplied pin (Fig. 4B)
Fig. 3 Fig. 4A Fig. 4B
Fig. 1 Fig. 2

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SET UP AND OPERATION cont.
DOWN FEED
3A. Select the down feed roller assembly (Fig. 5) and appropriate size of conduit
adaptor. Secure the conduit adaptor into the roller assembly by pulling pin and
sliding adaptor into place (Fig. 6A). Release pin to ensure conduit adaptor is
place. Slide down feed roller assembly into conduit and insert section of
locking pin (Fig. 6B).
ASSEMBLY
4. Lengthening of tube sections can be made by loosening the main tube locking
knob by turning counter-clockwise (Fig. 7) and sliding out the inner square tube
section outward (Fig. 8). Make sure to retighten by turning main locking knob
clockwise once desired length is obtained.
Fig. 5
Fig. 7 Fig. 8
Fig. 6A Fig. 6BFig. 6A Fig. 6B

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SET UP AND OPERATION cont.
ASSEMBLY cont.
5. Attach each section using either the tube extender joints (Fig. 9A and Fig. 9B)
or a Universal Joint Assembly (Fig. 10A and Fig. B). Connectors are secured
with pull pins and tube extenders are secured by tightening the knobs attached.
There should be a joint or tube extender between each section of tubing. Once
desired length is achieved youcan begin assembly.
Fig. 9A Fig. 9B
Fig. 10A Fig. 10B

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SET UP AND OPERATION cont.
ASSEMBLY cont.
6. While working your way back from the conduit, adjustments may be required
along the way to accommodate for bends and turns along desired path. You can
now set the angle of the locking universal joint assembly by turning center 3/8”
Allen bolt counter-clockwise (Fig. 11) and adjusting joint to desired angle. Once
angle is obtained retighten knob by turning 3/8” Allen bolt clockwise. Further
angle adjustments can be made by pulling pins on the outside of the locking
universal joint assembly (Fig. 12) and rotate to desired angle. Begin attachment
of the tube sections and lock them in place. Universal angle adaptor can also be
used in place of the universal joint assembly (Fig. 13).
Fig. 11
Fig. 15
Fig. 12 Fig. 13
Fig. 14
7. Lastly, secure the distal end of the reel adaptor assembly to the anchor point at
the cable reel (Fig. 14). This can be done by turning the knobs on the “C”
clamps clockwise and securing to any anchor point on the jack stands (Fig. 15)
or to the flange on the SIMpull™ Reel.
Fig. 12 Fig. 13
Fig. 15

SET UP AND OPERATION cont.
ASSEMBLY cont.
8. Lastly secure the last tubing section to the reel adaptor assembly by aligning
extension tube (Fig. 16) and inserting supplied pin (Fig. 17).
9. If mounting to the Maxis®Feeder, loosen two eye bolts from main frame
assembly on the side opposite of the feeder handle and slide feeder bracket
assembly over the top of the eye bolts and retighten the eyebolts (Fig. 18).
Connect end of tubing assembly to receiver on feeder bracket assembly and
secure in place with supplied pin (Fig. 19).
Fig. 16
Fig. 18 Fig. 19
Fig. 17
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SET UP AND OPERATION cont.
ASSEMBLY cont.
10. Place the roller guides at 4 to 5 foot spacing or two guides per section. Adjust
spacing as required. The size/number of wires, degree of change in direction
and elevation will dictate placement and the actual number of guides needed.
Once located, swing bottom metal tab 180 degrees out from its locked position
and place on tubing (Fig. 20). Once roller is placed on the tube swing bottom
lock tab back 180 degrees and tighten by turning locking knob clockwise to
secure in place (Fig. 21).
11. Once everything is connected together and locked, the system will be
sufficiently stable to support the weight of the roller guides and wire.
12. Feed the rope through the roller guides back towards the reel, attach the wire
and begin the pull. Always have one person at the reel end to observe the wire
to ensure that there are no issues as it makes its way through the guides and
into the conduit. Make any adjustments to guide spacing or desired angle at
this time. After the pull is complete, open the roller guides by pulling the
locking pin on top roller (Fig. 22) and lift the top roller away from connection
point (Fig. 23) to remove the wire.
Fig. 20
Fig. 22
Fig. 20
Fig. 22
Fig. 21
Fig. 23