Spartus EasyMIG 210 User manual

SPARTUS® EasyMIG welding semiautomatic
210s 210 215 225
User manual

WELDING EQUIPMENT FOR PRESENT NEEDS
Thank you for purchasing our product!
You have made the right choice. Welding and plasma cutting
processes are carried out in harsh conditions, often subjecting the
welding equipment to an extreme strength test. Only high-quality
equipment can ensure adequate reliability and efficiency in carrying
out the above-mentioned processes. And this is what SPARTUS®
products are like - first of all, they are reliable and durable, but also
versatile. We carefully listen to the needs of customers, hence our
offer includes such a wide range. But a good product is not
everything, service care is equally important. And here we can
assure you that thanks to the fact that you have chosen SPARTUS®
products, you do not have to worry about possible service care. Our
qualified service is always at your disposal.
TECHNICAL HOTLINE
8
option dos 0 stomps back 1 ko in the area 0 Polish 60 101
OPEN on working days 8.00 - 16.00 [email protected]

TABLE OF CONTENTS
1. OPERATIONAL SAFETY - RISKS ASSOCIATED WITH WELDING
ARC AND PLASMA CUTTING .............................................. .................................................. ................ 2
1.1 General safety rules ............................................... .................................................. .......................................... 2
1.2 Electric shock can kill ............................................... .................................................. ..................................... 2
1.3 Arc radiation can be dangerous .............................................. .................................................. ............ 3
1.4 Vapors and gases can be dangerous ............................................. .................................................. .............................. 4
1.5 Noise can be harmful .............................................. .................................................. .................................................. .... 5
1.6 Fire or explosion hazard ............................................... .................................................. ................................ 5
1.7 Remaining threats ................................................ .................................................. .................................................. ............ 6
1.8 Other information ................................................ .................................................. .................................................. ............ 7
1.9 Symbols used throughout the manual ............................................. .................................................. ......................... 8
2. ELECTROMAGNETIC FIELDS (EMF) ............................................. .................................................. ... 8
3. ELECTROMAGNETIC COMPATIBILITY (EMC) ............................................. .......................... 8
3.1 General information ................................................ .................................................. .................................................. ................. 8
3.2 Area assessment ................................................ .................................................. .................................................. ........................ 9
3.3Emission abatement methods ............................................... .................................................. .................................................. .......... 9
4. COMPLIANCE WITH STANDARDS ............................................... .................................................. .............. 9
4.1 CE marking ................................................ .................................................. .................................................. ..................... 9
4.2Nameplate ................................................ .................................................. .................................................. ....... 10
5. GENERAL DESCRIPTION ................................................ .................................................. ........................................... 10
5.1 Destiny ................................................. .................................................. .................................................. ....................... 10
6. TECHNICAL DATA ................................................ .................................................. ................................. 10
6.1 Work, storage and transport ............................................. .................................................. ................................... 10
6.2 Technical parameters of the device ............................................... .................................................. .................................... 11
7. INSTALLATION AND USE ............................................... .................................................. ............... 12
7.1 Adequate cooling ................................................ .................................................. .................................................. 12
7.2 Movement and displacement ............................................... .................................................. .................................................. ....... 13
7.3 Construction description ................................................ .................................................. .................................................. .......................... 13
7.4 Connection to the mains .............................................. .................................................. .......................................... 14
7.5 Connecting the device - MIG / MAG welding ............................................ .................................................. ............. 14
7.6 Connecting the device - MMA welding .............................................. .................................................. ................... 17
7.7 Device connection - welding with self-shielding wire (FCAW) ......................................... .................. 18
7.8 Connecting the device - TIG welding ............................................. .................................................. .......................... 19
7.9 Operation of the function panel of the welding machine .............................................. .................................................. .......................... 20
8. MAINTENANCE ................................................. .................................................. ........................................ 21
9. ENVIRONMENTAL PROTECTION ................................................ .................................................. ..................... 22
10. TROUBLESHOOTING ................................................ .................................................. ........ 22
IMPORTANT!
Before using the device, read the operating instructions completely and
make sure you understand them. Keep this manual for quick reference as
needed. Pay particular attention to the safety instructions provided for
your protection. If you do not understand any point in the manual, contact
your supplier or supervisor.

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1. SAFETY OF USE - THREATS
ACCOMPANYING ARC WELDING AND PLASMA CUTTING
Arc welding and plasma cutting are
processes that can endanger the operator
and those around him. The operator and
his immediate surroundings are exposed,
among other things, to the risk of fire,
explosion, electric shock, burns, and the
risk of injury as a result of contact with
the moving parts of the device.
• Falling equipment may cause a threat to
health or life. Secure the device against
tipping over.
• The welding equipment may be heavy
(eg a wire feed unit equipped with a
wire spool and a hose package).
Adequate precautions should be taken
when handling by hand.
• To move heavy elements, use specially
constructed hoists / trolleys / transport
devices. Make sure that the weight of
the equipment to be transferred does
not exceed the permissible maximum
capacity of the lift / trolley / transport
device.
• When using the device, it is forbidden to
stay in the vicinity of unauthorized
persons, especially children.
• The device is not suitable for defrosting pipes.
• Improper use is forbidden.
With adequate protection measures,
electric welding and plasma cutting are
relatively safe processes. Due to this, it is
essential to strictly comply with the
prevailing health and safety rules when
carrying out welding work.
The information below does not release the operator
from the obligation to comply with the health and
safety rules in force in the plant.
1.1 GENERAL SAFETY RULES
Welding operators and people in the
vicinity of the welding process should be
informed of the hazards associated with
the arc welding / plasma cutting process.
They should have information on the
necessary protective measures as defined
in the relevant national and international
standards and regulations.
1.1.3 Adequate training
• Only professionally trained and qualified
personnel may install, operate,
maintain and repair the device.
• For operators (users) and their superiors
it is necessary to have appropriate
training and qualifications: in the field
of safe use of the equipment; on the
processes carried out; on emergency
procedures.
1.1.1 Condition and maintenance of equipment
• Check the technical condition of the device
and the accessories before starting welding.
It is forbidden to work with technically
inefficient equipment.
• Damaged or defective equipment must
be repaired or decommissioned
immediately. 1.2 ELECTRIC SHOCK CAN KILL
1.1.2 Body protection
• Secure the area around the area where the
welding process will be carried out.
• All devices should be located in such a
way that they do not constitute a
hazard in communication routes, on
ladders, stairs, etc.
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• Before starting welding and during the
process, isolate yourself from the
substrate and the environment using
dry and undamaged protective
clothing. Do not work on wet ground.
• It is forbidden to touch the ŁW sockets ("+" and /
or "-") while the device is operating (the device
is connected to the power supply).
• Do not touch the live electrical parts of
the device.
• Never turn on the power, before proper
installation of the equipment to the LW
sockets / connections in the device.
• Use dry, hole- and damage-free welding
gloves and protective clothing to
ensure adequate body insulation. It is
forbidden to touch any elements
making up the electric circuit with your
bare hands.
• Always make sure that there is a good
electrical connection between the
return line and the workpiece. The
connection should be as close as
possible to the weld area.
• Keep the electrode holder, welding
holder, mass clamp, welding cables
and the welding machine in proper
technical condition ensuring safe use.
Damaged wire insulation must be
replaced with a new one.
• Never immerse the electrode in water to
cool it down.
• When working above floor level (at
height), use appropriate safety belts.
To protect yourself from falling from a
height in the event of an electric shock.
• Be especially careful when using the
device in small rooms or in places with
increased air humidity.
1.3 ARC RADIATION MAY BE
DANGEROUS
The welding arc generates:
• UV ( can damage skin and eyes)
• Visible light ( may blind you or impair
your vision)
• Infrared radiation ( can damage skin and
eyes)
The radiation of the welding arc can act
directly or be reflected on smooth
surfaces of metal or colored objects.
1.3.1 Eye and face protection
• Use a welding shield / helmet with an
appropriate filter to protect the face
and eyes from sparks and radiation
from the welding arc.
• The shield / helmet should ensure eye and
face protection against injury, which may
be caused by welding spatter.
• Welding shield / helmet should be made
in accordance with applicable
standards.
1.3.2 Body protection
• The body should be protected with
appropriate protective clothing compliant
with the standards in force.
• Use suitable protective clothing made of
durable, fire-resistant material to
protect the skin adequately.
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• A neck clip may be necessary to protect
against reflected radiation.
the operator and his assistant who may
be at risk.
Welding fumes can be controlled by a
number of factors, such as process
modifications, technical protection, working
methods, personal protective equipment
and administrative measures.
In the first instance, it is necessary to
consider whether the exposure can be
prevented by eliminating the welding fume.
Where this is not possible, the use of air
improvement and welding smoke reduction
devices is recommended. The use of
respiratory protective devices should not be
considered until all other possibilities have
been exhausted. Respiratory protective
equipment, such as a respirator, should only
be used as a temporary measure. However,
there must be no situation where, in
addition to ventilation measures, the use of
personal protection is necessary.
1.3.3 Protection of people in the vicinity of
the welding arc
• Protect other personnel in the vicinity
from the negative effects of arc
radiation and welding spatter. Warn
them of the dangers of exposure to the
welding arc.
• In the vicinity of the place where the
process is carried out, special anti-
reflective curtains or screens should be
used to isolate bystanders from the
radiation of the arc. Use a warning in
the visible place, e.g. the eye
protection symbol - "be aware of the
dangers of optical arc radiation."
• The welder's assistant should also wear
appropriate protective clothing. 1.4.1 Vapors and gases. Extra
precautions
1.4 FUMES AND GASIMENTS CAN
BE DANGEROUS
• Welding may produce fumes and gases
hazardous to health. Avoid inhaling
them. Use adequate ventilation and /
or mechanical welding hood to keep
fumes and gases away from the
breathing zone.
• When welding in confined spaces,
operators should only be allowed to
weld in situations where other
appropriately trained personnel are
nearby and can react immediately to a
possible hazard.
• In confined spaces or, under certain
circumstances, outdoors, the use of
individual welder's respiratory
protection, such as a respirator, may
be required. Additional precautions are
also required when welding galvanized
steel.
• Do not weld near chlorinated
hydrocarbons deriving from
degreasing, cleaning or spraying. Heat
Arc welding and related processes
produce welding fumes that can
contaminate the atmosphere surrounding
the workplace. Welding smoke is a
mixture of various gases in the air and
fine particles which may be hazardous to
health if inhaled or swallowed.
The degree of risk depends on:
• vapor composition,
• vapor concentration,
• exposure time.
A risk assessment is necessary taking into account
the specific circumstances of each individual
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and the radiation of the arc can react with
the solvent vapors, which can result in
the formation of FOSGEN - a highly toxic
and poisonous gas.
• The shielding gas used in arc welding
can displace air in the room. As a
result, health or life may be
endangered. Always provide adequate
ventilation, especially in confined
areas, to ensure that there is enough
air for safe breathing.
1.6 FIRE HAZARD
OR EXPLOSION
Arc welding and related processes can
cause fire or explosions. Appropriate
precautions should be taken to prevent
these dangers.
1.6.1 Fire hazard
1.5 NOISE CAN BE HARMFUL
• To avoid the risk of fire, remove all
flammable materials from the welding
environment. If this is not possible,
protect flammable elements against
sparks with a fire-resistant material.
Remember that sparks and hot metal
can enter the adjacent area through
small gaps and openings.
• Avoid welding in close proximity to
hydraulic lines.
• Sparks and spatter are ejected from the
welding arc. Wear clean, dry protective
clothing (in particular, avoid oil
contamination), such as: welding
gloves, welding apron, welding pants,
welding boots, welding hood / cap, etc.
• When welding is not being performed,
make sure that no part of the electrode
system is in contact with the weld
material or ground. Accidental contact
can cause overheating and create a fire
hazard.
• The fire extinguisher should be in an
easily accessible place, ready for use.
• The work environment should be observed for
an appropriate time after completion of
welding and allied processes.
• The "hot spots" and their immediate
vicinity should be observed until their
temperature is reduced to normal
levels.
Under conditions of welding and related
processes, harmful noise levels may be
present. This can damage your hearing.
Noise levels should be reduced to the
lowest possible level. High noise levels
can be tolerated for a very short time by
wearing appropriate ear protection in
accordance with relevant national or local
ordinances. When in doubt, an expert
check should be performed to establish
the noise level in the workplace. If they
exceed the permissible limits, one of the
following options can be used:
a) isolation of the noise source by using
silencers or a soundproof housing,
b) operator isolation from the noise source,
c) use of sound protection devices,
d) an indication of 'hearing protection
areas' as appropriate,
e) restriction of entry to "hearing protection
areas" for entitled persons,
f) protect your hearing by wearing appropriate
personal protective equipment, e.g. earplugs
or ear muffs.
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1.6.2 Risk of explosion
It is forbidden to heat, cut or burn
1.7 OTHER RISKS
Arc welding and related processes are not
associated with other hazards not
mentioned before.
cleaning tanks, barrels or containers of
toxic or flammable materials. There is a
risk of an explosion, even though they
have been emptied and cleaned. 1.7.1 Burns
1.6.3 Use of cylinders
with shield gas
• Never touch hot parts with your bare
hand.
• Allow the item to cool down before
moving it.
• Use appropriate tools to hold hot parts
and wear special welding gloves and
clothing to protect against burns.
When using compressed gases in the
workplace, special precautions must be
taken to prevent hazardous situations.
• Use gas cylinders with the appropriate
shielding gas for the process being carried
out. Additional equipment (pressure
regulator, hoses, couplings) should be in
good technical condition. The cylinder and
additional equipment should have valid
certificates and approvals for use.
• Always store the cylinder in an upright
position, chained to the chassis or fixed
support.
• Cylinders should be located away from
areas where they may be tipped over
or physically damaged.
• There should be a safe distance from
the place of electric welding or electric
cutting, and away from other sources
of heat, sparks or flames.
• Adequate precautions must be taken to
ensure that gas cylinders kept in the vicinity
of the work site do not become part of the
welding circuit.
• Never allow the electrode, electrode holder
or other electrically "hot" part to come
into contact with the cylinder.
• Keep your head away from the cylinder valve
seat when opening the valve.
• Always use the special valve cover when
transporting the cylinder or when the
cylinder is not in use.
1.7.2 The plasma arc is dangerous
The highly concentrated plasma arc is
dangerous to health and life. It is forbidden
to direct the plasma arc towards people.
1.7.3 The welding wire can hurt
Accidental activation of the button on the
welding gun may result in uncontrolled
wire feed. The end of the welding wire
may be sharp.
Never point the torch tip towards your
face, eyes or other people.
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1.7.4 Moving parts can be
dangerous
secured computer equipment and
industrial robots, immobilizing them
completely.
1.8 OTHER INFORMATION
When performing welding work, comply
with the health and safety requirements
contained in the current versions of legal
acts, which include, inter alia:
• Regulation of the Minister of
Infrastructure of February 6, 2003 on
occupational safety and health during
construction works (Journal of Laws
2003, No. 47, item 401) - Chapter 16
• Ordinance of the Minister of Economy of
April 27, 2000 on occupational health
and safety in welding work. (Journal of
Laws of 2000, No. 40, item 470)
• Regulation of the Minister of Economy, Labor
and Social Policy of 23 December 2003 on
occupational health and safety in the
production and storage of gases, filling
tanks with gases and the use and storage of
carbide (Journal of Laws of 2004, No. 7, item
59)
• Regulation of the Minister of Internal
Affairs and Administration of June 7,
2010 on fire protection of buildings,
other constructions and areas (Journal
of Laws of 2010, No. 109, item 719)
• and any new regulations.
Keep all the elements securing the device
housing in the proper position and
technical condition. Keep hands, hair,
clothes and tools away from gears, fans
and other moving parts while working.
Do not put your hands near the fan
motor. It is forbidden to try to stop the
fan by pressing on its axis.
1.7.5 HF - high ignition frequency may
cause interference
The use of high ignition frequency during
TIG welding / plasma cutting may cause
interference with, among others, cellular
networks, radio, television,
cardiostimulators and poor
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WARNING!
Voltage 15kV. Accidentally pressing the microswitch causes
the arc to strike unintentionally. Never put your naked
hand near the electrode when the device is connected to
the power source.
1.9 SYMBOLS USED FURTHER IN THE MANUAL
These symbols mark places where important information can be found.
2. ELECTROMAGNETIC FIELDS (EMF)
Electric current flowing through any conductor causes local electric and magnetic fields
(EMF). electromagnetic field). All welding equipment, in order to minimize the risk
associated with exposure to EMF arising from the welding circuit, should be used in
accordance with the following procedures:
• Route the welding cables together - where possible, secure them with tape.
• Keep the head and torso as far as possible from the welding circuit.
• Never wrap the welding cables around your body.
• Do not stay between welding leads. Hold both welding leads on one side of your body.
• Connect the work lead as close to the weld as possible.
• Do not sit or lean on the power source during operation.
• Do not weld while carrying the power source or wire feed unit.
DANGER!
The electromagnetic field (EMF) generated during welding (and related processes)
may interfere with the functioning of medical implants, e.g. a pacemaker. Before
starting plasma welding / cutting, people with medical implants, e.g. a pacemaker,
are required to consult a doctor and exercise particular caution. It is forbidden to
stay near the place where the plasma welding / cutting process is carried out
without first consulting an expert doctor.
3. ELECTROMAGNETIC COMPATIBILITY (EMC)
WARNING!
Class A equipment is not intended for use in residential locations where electricity
is supplied through the public low voltage grid system. There may be potential
difficulties in ensuring electromagnetic compatibility in these locations due to
conducted and radiated disturbances.
3.1 GENERAL INFORMATION
The user is responsible for installing and using the arc welding / plasma cutting
equipment in accordance with the manufacturer's instructions. Should an
electromagnetic disturbance be detected, it is the user's responsibility to take action to
remedy the problem, with possible technical support from the manufacturer. In some
situations, the welding circuit may be grounded. In others, it may mean necessity
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designing an electromagnetic screen separating the welding source from the
workplace, with appropriate input filters. In all cases, electromagnetic interference
should be reduced to a safe level.
The arc welding / plasma cutting process may emit additional noise. The
user is responsible for any interference caused by the welding / plasma
cutting process.
3.2 SITE ASSESSMENT
Before installing the arc welding / plasma cutting equipment, the user should evaluate
the potential for electromagnetic interference in the area. The following should be
taken into account:
a) other power cables, control cables, signal cables and telephone cables - above, below and
next to the arc welding / plasma cutting equipment,
b) radio and television transmitters and receivers,
c) computer hardware and control equipment,
d) safety devices, e.g. protection of industrial equipment,
e) health of people around, e.g. people who use pacemakers or hearing aids,
f) equipment used for calibration and measurements,
g) compatibility of other equipment in the environment (the user should make sure that the
equipment used in the environment is compatible, which may require additional precautions),
(h) time of day during which welding and related processes are carried out.
The size of the surrounding area depends on the structure of the building and other activities taking place
there. The impact area may extend beyond the boundaries of the object.
3.3 METHODS FOR REDUCING THE EMISSION OF ELECTROMAGNETIC INTERFERENCE
Methods of reducing the emission of electromagnetic interference are detailed in the
standard EN 60974-9 "Arc welding equipment - Part 9: Installation and use".
4. COMPLIANCE WITH STANDARDS
SPARTUS welding equipment® EasyMIG 210s / 210/215/225 comply with the relevant
requirements of Union harmonization legislation:
LVD 2014/35 / EU directives Low voltage electrical equipment
EMC Directive 2014/30 / EU Electromagnetic Compatibility
and with the requirements of harmonized standards:
EN 60974-1
EN 60974-10
Arc welding equipment - Part 1: Welding energy sources
Arc welding equipment - Part 10: Electromagnetic
Compatibility
4.1 CE MARKING
The CE mark is placed on the rating plate of the device and / or the front panel of the
device.
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4.2 RATING PLATE
The nameplate and serial number are located on the housing of the device.
5. GENERAL DESCRIPTION
SPARTUS® EasyMIG 210s / 210/215/225
SPARTUS® EasyMIG 210s / 210/215/225 are modern, inverter semi-automatic welding machines,
constructed on the basis of IGBT transistors. They enable welding with a consumable electrode in
an inert and active gas shield (MIG / MAG), welding with a coated electrode (MMA) and TIG Lift
welding with arc ignition by rubbing. In addition, the devices, thanks to the possibility of changing
the welding polarity, enable welding with self-shielding wire without gas.
The maximum welding current for MIG / MAG / TIG methods is 200A (220A for EasyMIG 225). For the MMA
method it is: 160A for EasyMIG 210s, 180A for EasyMIG 210 and 215 and 200A for EasyMIG 225. The
devices are powered from a single-phase 230V network.
The devices are equipped with synergic programs for MIG / MAG welding with steel wires in
the diameter range of 0.6 / 0.8 / 1.0mm. In addition, the welding machines have the ability to
manually correct the set parameters.
Modern technological solutions make it possible to equip the devices with a number of functions
supporting the welding process:
2T / 4T - possibility to choose one of two operating modes (MIG / MAG),
Inductance - welding inductance control - control of the face width and penetration depth
(MIG / MAG), reducing the amount of welding spatter,
SlowFeed - (model 215 and 225) the so-called soft start of the wire feeder, especially recommended during
welding with high currents at high wire feed speeds,
Hot Start - easier electrode ignition (MMA),
Arc Force - easier welding in forced positions (MMA),
Spool Gun - light and durable welding gun, with a built-in wire feeder and
spool in the handle, for welding with MIG / MAG methods,
VRD - reduced idle voltage (MMA).
A high-class two-roll wire feeder ensures stable feeding of steel, stainless steel and
aluminum welding wire. Stable initial parameters guarantee the appropriate quality of
the weld.
5.1 INTENDED USE
Welding machines SPARTUS® EasyMIG 210s / 210/215/225 are designed for:
• arc welding with a consumable electrode in an inert and active gas shield (MIG / MAG),
• arc welding with a non-consumable electrode in an inert gas shield (TIG),
• coated electrode arc welding (MMA).
6. TECHNICAL DATA
6.1 WORK, STORAGE AND TRANSPORT Conditions
during operation, storage and transport
Ambient temperature during
operation Relative air humidity
-10 ° C to + 40 ° C
up to 50% at + 40 ° C
up to 90% at + 20 ° C
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Surrounding air free from excessive amounts of dust, acids,
corrosive gases, etc. or substances other than
those generated by the welding process
Maximum slope of the ground not more than 10 °
Ambient temperature
during transport and storage -20 ° C to + 55 ° C
≤1000mHeight above sea level
Duty cycle (def.)
Cycle time is the time during which it can be welded or cut under a certain load without
causing overload. It is expressed as a percentage for a 10-minute period. For example, a
60% duty cycle means that the device can work under a given load for 6 minutes, then a 4-
minute break is required (no load operation).
Overheating protection (def.)
If the welding device overheats, the system protecting the device against overheating will
be activated (welding cut-off, lighting of the warning light on the front panel). In this case,
do not turn off the device immediately. Wait some time for the fan to cool down the
device. The time for the welder to recover from overheating may take up to about 15
minutes.
The device has an IP21S degree of protection, which means that it is intended only
for use in closed and roofed rooms. Not suitable for use on
outdoors, especially during rain and / or snowfall.
6.2 TECHNICAL PARAMETERS OF THE DEVICE
EasyMIG
210s 210 215 225
Supply voltage
Welding current MIG [A] MIG
duty cycle [%]
~ 1 × 230V ± 10% 50/60 Hz
50 - 200 50 - 220
60
PARAMETERS MIG
Working output voltage [V]
Type of feeder
Wire diameter Ø [mm]
Wire feed speed [m / min]
16.5 - 24
built-in, 2 - rollers
0.6 / 0.8 / 1.0
2 - 12.5
16.5 - 25
Wire spool ≤ 5 [kg], ø200 ≤ 15 [kg],
ø200 / 300
Inductance adjustment
Wire feed test
2T / 4T Synergy
switch
Welding polarity change



Easy

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PARAMETRIT
TIG welding
Welding current TIG [A] Duty
cycle [%]
Tig DC Lift
10 - 200 10 - 220
60
PARAMETERS
MMA welding with coated
electrode MMA welding current [A]

10 - 160 10 - 180
0 - 10
0 - 10
0 - 10
10 - 200
Hot Start
Arc Force
VRD
Spool Gun
Duty cycle [%]
-  
60
THE REMAINING
Current consumption [A] MIG 35 / TIG 26 / MMA 33 MIG 37 / TIG 28
/ MMA 39
Efficiency η [%]
Power factor (cosφ)
Insulation class
Level of security
Weight [kg]
Dimensions [mm]
85
0.76
H.
IP21S
9 12.5 12 19
470 x 190 x 330 490 x 230 x 330 490 x 230 x 330 570 x 265 x 460
7. INSTALLATION AND USE
WARNING!
Welding machines SPARTUS® EasyMIG 210s / 210/215/225 are designed for
professional and industrial use. The device may only be connected and operated
by suitably qualified personnel.
Forbidden is grinding and / or carrying out other locksmithing or machining
of metals near the ventilation openings of the device.
Qualified person (def.)
A person who has received the appropriate technical education, training and / or
experience to see risks and avoid hazards when using the product (IEC 60204-1).
7.1 APPROPRIATE COOLING
The welder should be placed on a stable, dry and level surface. Avoid excessively sloping and
slippery surfaces. Regularly check that the welder's ventilation openings (inlet, outlet) are
not covered. The minimum distance between the welder's ventilation openings and the
building (wall) should be 50 cm.
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7.2 MOVEMENT AND MOVEMENT
Be especially careful when moving the welding machine. The device should be
transported using the transport handle.
In the event of its damage, it must be repaired at an authorized service center.
7.3 CONSTRUCTION DESCRIPTION
Source7.3.1
6
18
7
2 4
53
1
2
3
4
Function panel
EURO holder socket
ŁW socket "-"
ŁW socket "+"
6
7
8
ON / OFF switch
Gas connection
Power cord
5Cable for fixing
polarity of the EURO socket
M.
M. Fastening mechanism
welding wire with nut
P. Wire feeder
P.
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B
AND
B
C.
D
Wire guide - guide entrance. Knob for
adjusting the pressure of the rollers.
Guide roller
Pressing roller
AND D
C.
7.4 CONNECTION TO THE POWER SUPPLY NETWORK
The requirements for the parameters of the supply network (supply voltage, permissible range of voltage
fluctuations from the network, etc.) are given in the table with the technical data of the device and on the rating
plate of the welding machine.
Before connecting the welding source to the mains:
• Make sure that its parameters meet the requirements specified for the given model of the welding machine.
• Check the technical condition of the power cord to the welding machine and plug, and the
condition of the power cord connection with the plug and the device. If the cable or plug is
damaged or there are loose cables in the connection between them, it is forbidden to connect
the welder until the fault is remedied.
• The welder may only be connected to a network where the power socket is properly
grounded.
7.5 MACHINE CONNECTION - MIG / MAG WELDING
Before installing the spool of welding wire, make sure that the weight and dimensions of the
spool of wire meet the requirements in the table with the specifications of the machine.
Before connecting equipment and shielding gas to the appliance, make sure that the
appliance is disconnected from the power supply and that the 6 is in the OFF position.
7.5.1 Connecting the shielding gas cylinder
1. The cylinder with the appropriate shielding gas should be upright and secured
against tipping over in accordance with safety guidelines ( for pressurized gas
cylinders).
2. Make sure the cylinder valve is turned off.
3. Connect the regulator to the cylinder valve.
4. Connect the end of the gas line to the fitting on the regulator. Secure the connection
with a special clamp.
5. Connect the gas hose from the regulator to the gas connection on the device 7.
Open the cylinder valve immediately before starting welding. After
welding is finished, screw it on.
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7.5.2 Installation of spool with welding wire
1. Unlock the welding wire locking mechanism in the mounting fixture M.
2. Place the spool with the welding wire on the spool clamping mechanism. Pay
particular attention to the direction of the wire unwinding, the basic criterion - the
minimum radius of the wire bend, linear with the guide entryA. The locking pin
should be in a special hole in the spool / spool adapter.
3. Secure the wire spool with the retaining nut.
4. Unlock the roller pressure adjustment knob in the feeder B. Check that the feed rolls
correspond to the type and diameter of the welding wire.
5. Pass the end of the wire through the entrance to the liner A, groove in the guide roller and exit
from the feeder to the EURO socket. The end of the wire should extend approx. 10 mm beyond
the outline of the EURO socket2.
6. Secure the roller pressure adjustment knob B.
7.5.3 Connecting the MIG / MAG welding gun
1. Connect the plug to the EURO socket 2 in the
welding machine.
2. Pay special attention to the correct alignment of
the control pins and the welding wire input
from the feeder to the wire guide in the holder.
3. Tighten the plug nut clockwise until it stops.
Incorrectly fitted handle may damage the
plug and even the device. Check after
assembly that the plug has no play.
7.5.4 Introducing the welding wire into the liner in the holder
1. Connect the welding gun to the machine ( according to 7.5.3).
2. Remove the consumable parts of the burner ( gas nozzle, contact tip).
3. Connect the welding device to the mains. Turn on the welding
machine using the switch6.
4. Extend the welding gun so that it is as straight as possible.
5. With the button A9 ( point 7.9) for the 210 / 210s i L5 for 215/225, start inserting the
wire in the guide wire in the holder. Make sure that the contact pressure of the
rollers is adequate. Never point the torch towards eyes / face / other people.
6. When the welding wire extends approx. 30mm beyond the outline of the torch's
end, release the button A9 ( point 7.9) for the 210 / 210s i L5 for 215/225 to stop the
wire feed.
7. Connect the torch consumables ( gas nozzle, contact tip).
8. Cut the tip of the protruding welding wire beyond the outline of the gas nozzle to an
appropriate distance.
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7.5.5 Connecting the device - MIG / MAG welding
Before connecting equipment and shielding gas to the appliance, make sure that the
appliance is disconnected from the power supply and that the 6 is in the OFF position.
Unless the wire manufacturer recommends otherwise, for most applications during MIG / MAG
welding, the welding polarity on the EURO socket should be positive "+" and the welding polarity on
the return conductor should be negative "-".
1. Connect the gas hose to the machine.
2. Connect the MIG / MAG gun to the device ( by 7.5.3).
3. Connect the return cable to the ŁW "-" socket 3, and the mass clamp to the workpiece.
4. Make sure that all threaded connections have no play and that the shielding gas
connection is tight.
5. Connect the device to the mains ( in accordance with the guidelines contained in point 7.4).
6. Turn on the device by setting the switch 6 in the ON position.
7. Insert the welding wire into the holder ( according to point 7.5.4).
8. Open the valve in the gas cylinder and set the appropriate shielding gas flow.
9. The machine is ready for welding.
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7.6 MACHINE CONNECTION - MMA WELDING
Before connecting equipment and shielding gas to the appliance, make sure that the appliance is
disconnected from the power supply and that the 6 is in the OFF position.
Welding polarity "+" or "-" depends on the type of electrodes used. Please refer to the
requirements specified by the manufacturer of welding electrodes.
1. Connect the plug of the work lead to the ŁW socket with the
correct welding polarity 3 or 4.
2. Connect the plug of the return lead of the ŁW socket with the
correct welding polarity 3 or 4.
3. Connect the ground clamp to the workpiece.
4. Connect the welding machine to the power source ( in accordance with the guidelines
contained in item 7.4).
5. Turn on the device by setting the switch 6 in the ON position.
6. The machine is ready for welding.
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7.7 MACHINE CONNECTION - SELF-SHIELD WELDING (FCAW)
Before connecting equipment and shielding gas to the appliance, make sure that the appliance is
disconnected from the power supply and that the 6 is in the OFF position.
Unless otherwise recommended by the manufacturer of the welding wire, the self-shielding wire should be
welded with negative polarity (-) on the MIG / MAG welding holder and positive polarity (+) on the
clamp.
E. M.
_
IN
E.
M.
IN
Connecting the MIG / MAG torch
Connecting the return cable Connect
the "W" plug to the ŁW "-" socket
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