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  9. Spy-Shop SS-IP11 User manual

Spy-Shop SS-IP11 User manual

1 [email protected]
12’ x 14’WOOD GAZEBO
with ALUMINUM ROOF
Installaon and Operang Instrucons – YM12941
Yardistry – North America
Toll Free Customer Support: 1.888.509.4382
info@yardistrystructures.com
www.yardistrystructures.com
Yardistry / Selwood Products – Europe
Customer Support: +44 1284 852569
parts@selwoodproducts.com
www.selwoodproducts.com
Revised 12-28-2016
14’ 1”
4.29 m
12’ 1”
3.69 m
http://bit.ly/gazeboinstall
HEIGHT:
10’5” / 3.175m
2 [email protected]
Important Safety Notice!
Yardistry components are intended for privacy, decorative and ornamental use only.
Product is NOT INTENDED for the following:
• A safety barrier to prevent unsupervised access to pools, hot tubs, spas or ponds.
• As load bearing support for a building, structure, heavy objects or swings.
• Used in structures that trap wind, rain or snow that would create extra load on the
product.
Accumulated snow must be removed from roof.
DO NOT climb or walk on roof for any reason.
Permanent structures may require a building permit. As the purchaser and or installer of this
product you are advised to consult local planning, zoning and building inspection departments for
guidance on applicable building codes and/or zoning requirements.
Wood is NOT ame retardant and will burn. Grills, re pits and chimineas are a re hazard if
placed too close to a Yardistry structure. Consult user’s manual of the grill, re pit or chimnea for
safe distances from combustible materials.
Wear gloves to avoid injury from possible sharp edges of individual elements before assembly.
During installation, follow all safety warnings provided with your tools and use OHSA
approved safety glasses. Some structures may require two or more people to install safely.
Check for underground utilities before digging or driving stakes into the ground!
It is important during assembly to closely follow the instructions, complete the assembly
on a solid level surface and that you follow the instruction to square up, level and anchor the
structure, this will reduce the gap at wood connections during assembly.
General Information: Wood components are manufactured with Cedar (C. Lanceolata)
which is protected with factory applied water-based stain. Knots, small checks (cracks)
and weathering are naturally occurring and do not a󰀨ect the strength of the product.
Annual application of a water-based water repellent sealant or stain is important and will
help reduce weathering and checks.
www.yardistrystructures.com
Questions?
Call toll free or write us at:
1 (888) 509-4382
[email protected]
Patents Pending
General Information
3 [email protected]
Limited Warranty
Yardistry warrants that this product is free from defect in materials and workmanship
for a period of one year from the original date of purchase. In addition, all lumber is
warranted for 5 years against rot and decay. This warranty applies to the original owner
and registrant and is non-transferable.
Regular maintenance is required to assure the integrity of your product and is a requirement of
the warranty. This warranty does not cover any inspection cost.
This Limited Warranty does not cover:
• Labor for replacement of any defective item(s);
• Incidental or consequential damages;
• Cosmetic defects which do not affect performance or integrity;
• Vandalism; improper use or installation; acts of nature;
• Actsofnatureincludingbutnotlimitedtowind,storms,hail,oods,excessivewater
 exposure;
• Minor twisting, warping, checking, or any other natural occurring properties of wood that
do not affect performance or integrity.
Yardistryproductshavebeendesignedforsafetyandquality.Anymodicationsmadetothe
original product could damage the structural integrity of the product leading to failure and
possibleinjury.Yardistrycannotassumeanyresponsibilityformodiedproducts.Furthermore,
modicationvoidsanyandallwarranties.
This product is warranted for RESIDENTIAL USE ONLY. Yardistry disclaims all other
representations and warranties of any kind, express or implied.
This Warranty gives you specic legal rights. You may have other rights as well which vary from state to state or province to
province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of
consequential damages, and therefore this limitation may not apply to you.
4 [email protected]
Instructions for Proper Maintenance
Your Yardistry structure is designed and constructed of quality materials. As with all outdoor
products it will weather and wear. To maximize the enjoyment, safety and life of your structure
it is important that you, the owner, properly maintain it.
Symbols:
Throughout these instructions symbols are provided in the top, right-hand corner of the page.
If you dispose of your Yardistry structure: Please disassemble and dispose of your
unit so that it does not create any unreasonable hazards at the time it is discarded. Be
sure to follow your local waste ordinances.
HARDWARE:
• Check metal parts for rust. If found, sand and repaint using a non-lead paint complying
with 16 CFR 1303.
• Inspect and tighten all hardware after completion of assembly; after rst month of use; and
then annually. Do not over-tighten as to cause crushing and splintering of wood.
• Check for sharp edges or protruding screw threads, add washers if required.
WOOD PARTS:
• Applying a water repellent or stain (water-based) on a yearly basis is important
maintenance to maintain maximum life and performance of the product.
• Check all wood members for deterioration, structural damage and splintering. Sand down
splinters and replace deteriorated wood members. As with all wood, some checking and
small cracks in grain is normal
• Some gapping may occur at some wood connections.
• Tape Measure
• Carpenters Level
• Standard or Cordless Drill
• Claw Hammer
• 7/16” & 9/16” Wrench
Assembly Guides
• 8’ Step Ladder
• Safety Glasses
• Adult Helper
• Safety Gloves
• Hard Hat
Tools Required:
• Use Help, where this is shown, 2, 3 or 4
people are required to safely complete
this step. To avoid injury or damage to the
assembly make sure to get some help.
• Use a measuring tape to assure proper
location
• Pre-drill a pilot hole before fastening
screw or lag to prevent splitting of wood.
• 6’ Step Ladder x 2
• Square
• Rachet
• 7/16, 1/2 & 9/16 Socket
5 [email protected]
Following are some helpful tips to make the assembly process smooth and e󰀩cient.
PRE-ASSEMBLIES:
(i.e. Post and Beam Assemblies, Roof Rafter Assembly, etc)
• Work on a raised, solid and at surface such as, a table or saw horse.
• Keep all connections ush where shown in the instructions.
• When assembling the beams keep parts at, straight and snug when
connecting.
METAL PARTS:
• Roong material may have sharp edges, wear safety gloves.
• Remove all plastic covering, on both sides of the metal panels, directly
before installing each piece.
• Place roong material on a non-abrasive surface before and after assembly
as it can bend, dent and scratch easily.
• The roong screws can easily crush the roof panels and roof edges when
using a power drill. We recommend hand tightening the roong screws so
they sit snug and tight to the roong material.
Assembly Tips
6 [email protected]
Note: It is critically important you start with square, solid and level footings, concrete
pad or deck to attach your Pergola Room.
We supply Post Mounts with this structure which gives you the exibility to permanently install your structure
to a pre-existing or new wood or concrete surface.
• The hardware to attach the Post Mount to the structure is included.
• The hardware to mount the structure permanently will need to be purchased separately at your local
hardware store.
If you are mounting to concrete footers see below for the correct locations and placement. Please double
check for possibility of any underground utilities such as gas, telephone, cable or sprinkler lines.
Following are some examples of how to mount the structure to wood or concrete surfaces.
Refer to your local building and city codes, ordinances, neighbourhood covenants, or height restrictions
regarding this type of structure for guidance on acceptable installation requirements.
Permanent Installation Examples
Concrete Footer
To
Required
Depth
Anchoring Hardware not included
Post Mount
15’ 3/4”
Post to Post
Post to Post
10’ 10-3/8”
Plinth to Plinth
9’ 8-7/16”
Post to Post
12’ 10-3/8”
Plinth to Plinth
11’ 2-7/16”
7 [email protected]
Permanent Installation Examples cont.
Concrete Patio (min. 11’ 11” x 13’ 11”) with 6” clearance on all sides
Wood Deck (min. 11’ 11” x 13’ 11”) with 6” clearance on all sides
Anchoring Hardware not included
Anchoring Hardware not included
Anchoring Hardware (not included)
Post
Mount
Post Mounts have a 1/2” diameter
hole for anchoring hardware.
8 [email protected]
Beam Short End FSC (449)
(2X)
Beam Short Left FSC (451)
(2X)
(4X)
(2X)
(4X)
Rafter Short Right FSC (442)
(4X)
(2X)
Spacer Top FSC (463)
(2X)
(4X)
(4X)
Tie Wrap Bracket
6x9 Post FSC (453)
(6X)
Rafter FSC (440)
(4X)
(8X)
Post Mount (6in Post)
(4X)
Rafter Short Left FSC (441)
Fascia Left FSC (443)
(2X)
(2X) (2X)
Beam Long Right FSC (448)
Beam Short Right FSC (452)
Rafter Corner Left FSC (438)
Gusset Right FSC (330)
Strap Right - Large Roof FSC (432)
(2X)
(2X)
Strap Short FSC (337)
Strap Brace FSC (433)
(2X)
(2X)
Fascia Right FSC (444)
Plinth LongFSC (460)
(1X)
(2X)
Strap Left - Large Roof FSC (431)
Gusset Left FSC (331)
(4X)
(4X)
(8X)
(8X)
Beam Long Left FSC (447)
Beam Long End FSC (445)
(2X)
(2X)
Rafter Corner Right FSC (439)
Top FSC (434)
Fascia Left - Large Roof FSC (435)
Plinth FSC (459)
(2X)
Fascia Right - Large Roof FSC (436)
Beam Long Centre FSC (446)
(2X)
Tie FSC (461)
Strap FSC (437)
(4X)
Strap Short - Large Roof FSC (430)
Beam Short Centre FSC (450)
(2X)
Gazebo ID Plaque
(1X)
Roof to Beam Bracket
(14X)
Roof to Post Bracket
(4X)
Long Beam Insert
(2X)
9 [email protected]
(4X)
(2X)
Spring Clip
Peak Cap Long
1/4" Nut
(2X)
Carriage Bolt (Square Shoulder)
(2X)
(2X)
(1X)
Peak Post
Roof Peak Bracket
Peak Loop
(2X)
(2X)
(4X)
Long Panel Right
Corner Cap
(4X)
Short Panel Right
Middle Panel
(2X)
Roof Edge Right 72.2
(4X)
Roof Edge Left 72.2
(2X)
Roof Edge Right 96.2
(4X) (8X)
Weather Seal
(8X)
Ridge Clip 102.5
(4X)
Short Panel Left
(4X)
Long Panel Left
Ridge Cap Short 25.2
(4X)
Ridge Cap Long 81.5
(4X)
10 [email protected]
31.8 x 93.8 x 577.9mm
(1-1/4 x 3-11/16 x 22-3/4")
2pc. (434) - Top FSC
Y50229-434
31.8 x 81.6 x 574.7mm
(1-1/4 x 3-7/32 x 22-5/8")
1pc. (463) - Spacer Top FSC
Y50229-463
Part Identification ( )
Dimensions are approximate and are shown to assist in the identification of parts for
assembly. Actual dimensions may be smaller or larger.
4pc. (330) - Gusset Right FSC
38.1 x 190.5 x 1003.3mm
Y70229-330
(1-1/2 x 7-1/2 x 39-1/2")
4pc. (331) - Gusset Left FSC
38.1 x 190.5 x 1003.3mm
Y70229-331
(1-1/2 x 7-1/2 x 39-1/2")
152.4 x 228.6 x 2387.6mm (6 x 9 x 94")
4pc. (453) - 6x9 Post FSC
Y70229-453
23.8 x 133.4 x 200mm
(5/4 x 6 x 7-7/8")
8pc. (459) - Plinth FSC
Y50229-459
23.8 x 133.4 x 276.2mm
(5/4 x 6 x 10-7/8")
8pc. (460) - Plinth Long FSC
Y50229-460
38.1 x 139.7 x 2074.4mm (1-1/2 x 5-1/2 x 81-43/64")
2pc. (448) - Beam Long Right FSC
Y50229-448
38.1 x 139.7 x 2074.4mm (1-1/2 x 5-1/2 x 81-43/64")
2pc. (447) - Beam Long Left FSC
Y50229-447
38.1 x 139.7 x 1769.7mm (1-1/2 x 5-1/2 x 69-43/64")
2pc. (451) - Beam Short Left FSC
Y50229-451
38.1 x 139.7 x 780.6mm
(1-1/2 x 5-1/2 x 30-47/64")
4pc. (445) - Beam Long End FSC
Y50229-445
38.1 x 139.7 x 2587.5mm (1-1/2 x 5-1/2 x 101-7/8")
2pc. (446) - Beam Long Centre FSC
Y50229-446
38.1 x 139.7 x 2422.1mm (1-1/2 x 5-1/2 x 95-23/64")
2pc. (450) - Beam Short Centre FSC
Y50229-450
Y50229-444
38.1 x 82.6 x 1853mm
(1-1/2 x 3-1/4 x 72-61/64")
2pc. (444) - Fascia Right FSC
Y50229-443
38.1 x 82.6 x 1853mm (1-1/2 x 3-1/4 x 72-61/64")
2pc. (443) - Fascia Left FSC
38.1 x 139.7 x 558.6mm
(1-1/2 x 5-1/2 x 21-63/64")
4pc. (449) - Beam Short End FSC
Y50229-449
38.1 x 139.7 x 1769.7mm (1-1/2 x 5-1/2 x 69-43/64")
2pc. (452) - Beam Short Right FSC
Y50229-452
38.1 x 82.6 x 2157.7mm
(1-1/2 x 3-1/4 x 84-61/64")
2pc. (436) - Fascia Right - Large Roof FSC
Y50229-436
38.1 x 82.6 x 2157.7mm
(1-1/2 x 3-1/4 x 84-61/64")
2pc. (435) - Fascia Left - Large Roof FSC
Y50229-435
31.8 x 76.2 x 1915.4mm (1-1/4 x 3 x 75-13/32")
6pc. (440) - Rafter FSC
Y50229-440
31.8 x 76.2 x 1040.2mm
(1-1/4 x 3 x 40-61/64")
4pc. (441) - Rafter Short Left FSC
Y50229-441
31.8 x 76.2 x 1040.2mm
(1-1/4 x 3 x 40-61/64")
4pc. (442) - Rafter Short Right FSC
Y50229-442
25.4 x 88.9 x 2601.9mm
(1 x 3-1/4 x 102-7/16")
4pc. (438) - Rafter Corner Left FSC
Y50229-438
25.4 x 88.9 x 2601.9mm (1 x 3-1/4 x 102-7/16")
4pc. (439) - Rafter Corner Right FSC
Y50229-439
11 [email protected]
31.8 x 82.6 x 1561.3mm (1-1/4 x 3-1/4 x 61-15/32")
2pc. (337) - Strap Short FSC
Y50229-337
31.8 x 82.6 x 2603.5mm
(1-1/4 x 3-1/4 x 102-1/2")
2pc. (437) - Strap FSC
Y50229-437
31.8 x 82.6 x 2170.9mm (1-1/4 x 3-1/4 x 85-15/32")
2pc. (430) - Strap Short - Large Roof FSC
Y50229-430
31.8 x 82.6 x 1605.6mm (1-1/4 x 3-1/4 x 63-13/64")
2pc. (432) - Strap Right - Large Roof FSC
Y50229-432
Part Identification ( )
Dimensions are approximate and are shown to assist in the identification of parts for
assembly. Actual dimensions may be smaller or larger.
31.8 x 82.6 x 574.7mm (1-1/4 x 3-1/4 x 22-5/8")
2pc. (433) - Strap Brace FSC
Y50229-433
31.8 x 88.9 x 2336.8mm (1-1/4 x 31/2 x 92")
2pc. (461) - Tie FSC
Y50229-461
31.8 x 82.6 x 1605.6mm (1-1/4 x 3-1/4 x 63-13/64")
2pc. (431) - Strap Left - Large Roof FSC
Y50229-431
NOTE: Parts have been packed
inside (453) 6 x 9 Post. Check for parts inside the posts.
12 [email protected]
1pc. - Post
Mount Set (8Pk)
(Y70829-122)
4pc.
Roof Peak Bracket
(Y00429-125)
4pc. - Long Panel Right
(Y01030-129)
4pc. - Short Panel Right
(Y01030-128)
2pc. - Middle Panel
(Y01030-130)
4pc.
Ridge Cap Long 81.5
(Y01030-131)
8pc. Ridge Clip 102.5 - (Y01030-133)
4pc.
Ridge Cap Short 25.2
(Y01030-132)
1pc.
Peak Cap Long
(Y01030-137)
2pc. Roof Edge Right 72.2 - (Y01030-135)
2pc. Roof Edge Right 96.2 - (Y01030-136)
4pc. Roof Edge Left 72.2 - (Y01030-134)
1pc. - Roof To Beam
Bracket Set (14Pk)
(Y70829-123)
1pc.
Tie Wrap Bracket (4Pk)
(Y70829-106)
1pc.
1/4" Eye Lag
(Y00218-001) 1pc. - Roof Peak Set
(Y70829-125)
Dimensions are approximate and are shown to assist in the identification of
parts for assembly. Actual dimensions may be smaller or larger.
Hardware Identification ( )
1pc. - Weather Seal -
Ridge Clip (8Pk)
(Y70818-074)
2pc.
Peak Post
(Y01000-094)
1pc. - Roof To Post
Bracket Set (4Pk)
(Y70829-070)
2pc.
Carriage Bolt
(Y07428-260)
2pc.
1/4" Nut
(Y08490-200)
2pc.
Spring Clip
(Y09490-001) 2pc.
Peak Loop
(Y20018-003)
1pc. - Gazebo ID Plaque
(Y70800-104)
2pc. - 50mm
Hook
(Y00418-050)
1pc. - Corner Cap Set (4Pk)
(Y70830-103)
1pc. - Roof Panel Set
(Y70830-138)
2pc. Long Beam Insert - (Y00429-124)
4pc. - Short Panel Left
(Y01030-126)
4pc. - Long Panel Left
(Y01030-127)
13 [email protected]
236pc. Hex Roofing Screw
#8x 1"
(Y06730-510)
24pc. Pan Screw #8 x 1"
(52433510)
12pc. 1/4 x 2-3/4 Hex Bolt - (Y07718-223)
24pc. Sheet Metal Screw
#8 x 3/4"
(Y06430-503)
152pc. Wood Screw #8 x 1-1/2"
(52043512)
1pc. - Hex Driver
(Y00400-004)
79pc. Wood Screw#8 x 2 1/4"- (52043521)
46pc. Pan Screw #12 x 1-1/4"
(52433611)
40pc. Wood Screw #7 x 3/4"
(Y06091-003)
12pc. - 1/4" Lock Nut
(Y08318-203)
16pc.
3/8 x 1-1/4" Large Washer
(Y05118-811)
116pc.
1/4-5/16 x 1-1/4" Large Washer
(Y05118-311)
16pc. Lag Screw 5/16 x 3"- (Y06218-330)
4pc. Hex Bolt
3/8 x 12-1/2"
(Y07718-822)
4pc. Pan Screw #10 x 2-1/2" - (Y06491-722)
12pc. Hex Bolt 5/16 x 3"- (Y07718-330)
16pc. Hex Bolt 5/16 x 3-3/4" - (Y07718-333)
1pc. #2 x 2" Robertson Driver (9200014)
Hardware Identification ( )
Dimensions are approximate and are shown to assist in the identification of
parts for assembly.Actual dimensions may be smaller or larger.
96pc. Wood Screw#8 x 2 1/2"- (52043522)
1pc.-1/8"Drlli Bti
(Y00400-002)
8pc. - 3/8" Lock Nut
(Y08318-803)
3/8 x 9-1/2"
4pc. Hex Bolt
(Y07718-892)
68pc. 5/16 - T-Nut
(Y08518-300)
40pc. Hex Bolt 5/16 x 1-1/2" - (Y07718-312)
60pc. Pan Screw #10 x 1-1/4"
(52443911)
68pc. 5/16" Lock Washer
(Y05318-300)
8pc. Lag Screw 5/16 x 4-3/4" - (Y06218-343)
14 [email protected]
PRODUCT NUMBER: YM12941
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 1)
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 2)
CARTON I.D. STAMP: __ __ __ __ __ ___ (Box 3)
STOP STOPSTOP STOP
1-888-509-4382
[email protected]
C. Read the assembly manual completely, paying special attention to ANSI warnings;
notes; and safety/maintenance information on pages 1 - 4.
• Follow the instructions in order.
• This structure is designed to be assembled and installed ideally by four people,
DO NOT attempt to install alone.
• Consider the slope of elevation where you plan to install the structure. Also, check for
gas, telephone, other utilities or sprinkler line locations prior to excavating any holes.
D. Before you discard your cartons ll out the form below.
• The carton I.D. stamp is located on the end of each carton.
• Please retain this information for future reference. You will need this information if you
contact the Consumer Relations Department.
• Each step indicates which bolts and/or screws you will need for assembly, as well as
any at washers, lock washers, t-nuts or lock nuts.
A. This is the time for you to inventory all your hardware, wood and accessories,
referencing the parts identication sheets. This will assist you with your assembly.
Step 1: Inventory Parts - Read This Before Starting Assembly
B. If there are any missing or damaged pieces or you need assistance with
assembly please contact the consumer relations department directly. Call us
before going back to the store.
15 [email protected]
A: At the bottom of one (453) 6 x 9 Post insert two 5/16” T-Nuts on the outside of each long side. (g. 2.2)
B: At the bottom of the same (453) 6 x 9 Post place two Post Mounts tight to the bottom and inside faces on the
long sides as shown in g. 2.1 and 2.2. Loosely attach with two 5/16 x 1-1/2” Hex Bolt (with 5/16” lock washer
and 1/4-5/16” large washer) per mount so they connect to the T-Nuts. From the bottom attach with two #8 x 2-1/2”
Wood Screws and two #10 x 1-1/4” Pan Screws per mount. Tighten bolts.
C: Flush to the bottom of (453) 6 x 9 Post place one (460) Plinth Long on each long side and one (459) Plinth on
each short side and attach with four #8 x 1-1/2” Wood Screws per plinth. Rounded edges on top. (g. 2.1, 2.2
and 2.3)
D: Repeat Steps A - C three more times to make four Post Assemblies.
Step 2: Post Assemblies
Wood Parts
Fig. 2.1
(459)
Plinth
4 x (453) 6 x 9 Post 152.4 x 228.6 x 2387.6 mm (6 x 9 x 94”)
8 x (459) Plinth 23.8 x 133.4 x 200 mm (5/4 x 6 x 7-7/8”)
8 x (460) Plinth Long 23.8 x 133.4 x 276.2 mm (5/4 x 6 x 10-7/8”)
Top
Bottom
#8 x 2-1/2” Wood Screws
(x 2 per Post Mount, from
outside)
#8 x 1-1/2”
Wood Screws
(x 4 per Plinth)
(453) 6 x 9 Post
Post
Mount
Fig. 2.2
Fig. 2.3 Rounded
Edge on Top
Hardware
16 x #8 x 2-1/2” Wood Screw
64 x #8 x 1-1/2” Wood Screw
16 x #10 x 1-1/4” Pan Screw
8 x Post Mount
16 x 5/16” T-Nut
16 x 5/16 x 1-1/2” Hex Bolt
(with 5/16” lock washer, 1/4 - 5/16” large washer)
Post Mount
5/16” T-Nut (x 4
per Post)
1/4 - 5/16”
Large Washer
5/16” Lock
Washer
5/16 x 1-1/2” Hex Bolt
(x2 per Post Mount,
from inside)
Short
Side
Long
Side
(459)
Plinth
(460)
Plinth
Long
(460)
Plinth
Long
#10 x 1-1/4”
Pan Screws
(x 2 per Post
Mount, from
inside)
http://bit.ly/gazebo2-4
16 [email protected]
5/16”
T-nut
Step 3: Short Beam Assembly
Part 1
HardwareWood Parts
A: Connect one (451) Beam Short Left and one (452) Beam Short Right using two 5/16 x 1-1/2” Hex Bolts (with
5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) as shown in g. 3.1 and 3.2.
B: Connect one (449) Beam Short End to each end of one (450) Beam Short Centre using two 5/16 x 1-1/2” Hex
Bolts (with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) per end as shown in g. 3.1 and 3.2.
C: Repeat Steps A and B one more time to make two Short Beam L-R Assemblies and two Short Beam End
Assemblies.
(451) Beam
Short Left
4 x (449) Beam Short End 38.1 x 139.7 x 558.6 mm (1-1/2 x 5-1/2 x 22”)
2 x (450) Beam Short Centre 38.1 x 139.7 x 2422.1 mm (1-1/2 x 5-1/2 x 95-3/8”)
2 x (451) Beam Short Left 38.1 x 139.7 x 1769.7 mm (1-1/2 x 5-1/2 x 69-11/16”)
2 x (452) Beam Short Right 38.1 x 139.7 x 1769.7 mm (1-1/2 x 5-1/2 x 69-11/16”)
Fig. 3.1
12 x 5/16 x 1-1/2” Hex Bolt
(5/16” lock washer, 1/4-5/16” large washer, 5/16” t-nut)
Fig. 3.2
1/4-5/16”
Large Washer
5/16 x 1-1/2”
Hex Bolt
Tight
(452) Beam
Short Right
(450) Beam
Short Centre
(449) Beam
Short End
5/16” Lock
Washer
(449) Beam
Short End
17 [email protected]
Hardware
36 x #8 x 2-1/2” Wood Screw
Fig. 3.3
Short Beam
End Assembly
Fig. 3.4
Flush
Short Beam L-R
Assembly
D: Place one Short Beam L-R Assembly tight to one Short Beam End Assembly so the ends are ush. Match
the bolt holes in each (449) Beam Short End with the bolt holes in (451) Beam Short Left and (452) Beam Short
Right. Attach with 18 #8 x 2-1/2” Wood Screws. (g. 3.3 and 3.4)
E: Repeat Step D one more time to make two Short Beam Assemblies.
Flush
Short Beam
End Assembly
Short Beam L-R
Assembly
#8 x 2-1/2” Wood
Screws (x 18 per
assembly)
(451) Beam
Short Left
(452) Beam
Short Right
(449) Beam
Short End
Match bolt
holes
Step 3: Short Beam Assembly
Part 2
(449) Beam
Short End
Hint: Use bolts at
both ends to line up
bolt holes. Remove
bolts once step is
complete
18 [email protected]
Step 4: Long Beam Assembly
Part 1
A: Connect one (447) Beam Long Left and one (448) Beam Long Right using two 5/16 x 1-1/2” Hex Bolts (with
5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) as shown in g. 4.1 and 4.2.
B: Connect one (445) Beam Long End to each end of one (446) Beam Long Centre using one 5/16 x 1-1/2” Hex
Bolts (with 5/16” lock washer, 1/4-5/16” large washer and 5/16” t-nut) in the top holes per end as shown in g. 4.1
and 4.2.
C: Repeat Steps A and B one more time to make two Long Beam L-R Assemblies and two Long Beam End
Assemblies.
HardwareWood Parts
4 x (445) Beam Long End 38.1 x 139.7 x 780.6 mm (1-1/2 x 5-1/2 x 30-3/4”)
2 x (446) Beam Long Centre 38.1 x 139.7 x 2587.5 mm (1-1/2 x 5-1/2 x 101-7/8”)
2 x (447) Beam Long Left 38.1 x 139.7 x 2074.4 mm (1-1/2 x 5-1/2 x 81-11/16”)
2 x (448) Beam Long Right 38.1 x 139.7 x 2074.4 mm (1-1/2 x 5-1/2 x 81-11/16”)
8 x 5/16 x 1-1/2” Hex Bolt
(5/16” lock washer, 1/4-5/16” large washer, 5/16” t-nut)
5/16” T-nut
Fig. 4.1
Fig. 4.2
1/4-5/16”
Large Washer
5/16 x 1-1/2”
Hex Bolt
Tight
5/16” Lock
Washer
5/16 x 1-1/2”
Hex Bolt
(447) Beam
Long Left
(448) Beam
Long Right
(446) Beam
Long Centre
(445) Beam
Long End
(445) Beam
Long End
Use top
holes
See Part 2
for this piece
19 [email protected]
Hardware
28 x #8 x 2-1/2” Wood Screw
12 x 5/16 x 3” Hex Bolt
(5/16” lock washer, 1/4-5/16” large washer, 5/16” t-nut)
D: Place one Long Beam Insert in between one Long Beam L-R Assembly and one Long Beam End Assembly
then t tight together so the beam assembly ends are ush. Match the bolt holes and wood screw pilot holes in
both beam assemblies and Long Beam Insert. (g. 4.3, 4.4 and 4.5)
E: Attach beam assemblies and Long Beam Insert together with six 5/16 x 3” Hex Bolts (with 5/16” lock washer,
1/4-5/16” large washer and 5/16” t-nut) and 14 #8 x 2-1/2” Wood Screws. (g. 4.5 and 4.6)
F: Repeat Step D-E make a second Long Beam Assembly.
Step 4: Long Beam Assembly
Part 2
Align holes in all
3 pieces with 5/16
x 3” hex bolts
Long Beam
End Assembly
Long Beam L-R
Assembly
Long Beam
Insert
Long Beam
End Assembly
Long Beam L-R
Assembly
Long Beam
Insert
Fig. 4.4
Fig. 4.3
Flush
Flush
#8 x 2-1/2” Wood Screws
(x 14 per assembly)
Long Beam
End Assembly
Long Beam L-R
Assembly
5/16”
T-nut
1/4-5/16”
Large Washer
5/16 x 3”
Hex Bolt x 6
5/16” Lock
Washer
Long Beam
Insert
Fig. 4.5
Fig. 4.6
Componets:
2 x Long Beam Insert
This bolt was
previously installed
in Step 4, Part 1B
20 [email protected]
Step 5: Frame Assembly and Anchoring
Part 1
Fig. 5.1
A: Move your Post Assemblies to the nal location.
Make sure the ground is at and level before
continuing assembly.
B: With one person at each Post stand two
complete Post Assemblies. A third person places
one Long Beam Assembly against the outside of
two Posts, ush to the tops and outside corners.
Notice bolt hole orientation on the Long Beam
Assembly and the long side of the Post Assembly
is along the Long Beam Assembly. A fourth person
attaches Beam to Post with one 3/8 x 9-1/2” Hex
Bolt (with two 3/8” large washers and one 3/8” lock
nut) per Post. The distance from the outside of one
Post to the outside of the second Post should be
12’ 10-3/8”. (g. 5.1, 5.2 and 5.3)
C: Place one Short Beam Assembly against the
outside of two Posts, ush to the tops and outside
corners and tight to Long Beam Assembly. Notice
bolt hole orientation on the Short Beam Assembly
and the short side of the Post Assembly is along
the Short Beam Assembly. Attach Beam to Post
with one 3/8 x 12-1/2” Hex Bolt (with two 3/8” large
washers and one 3/8” lock nut) per Post. The
distance from the outside of one Post to the outside
of the second Post should be 10’ 10-3/8”. Continue
until all four Beam Assemblies are attached and the
corners are tight together. (g. 5.1 and 5.2) See
g. 5.3 for accurate positioning of Posts.
Fig. 5.2
Hardware
4 x 3/8 x 9-1/2” Hex Bolt (3/8” large washer x 2, 3/8” lock nut)
4 x 3/8 x 12-1/2” Hex Bolt (3/8” large washer x 2, 3/8” lock nut)
Fig. 5.3
9’ 8-7/16”
11’ 2-7/16”
3/8” Lock
Nut
3/8” Large
Washer
3/8 x 9-1/2”
Hex Bolt
3/8 x 12-1/2”
Hex Bolt
Long Beam
Assembly
Short Beam
Assembly
Post Assembly
Post
Assembly
Post
Assembly
Plinth to Plinth
Plinth to Plinth
15’ 3/4”
Post to Post
10’ 10-3/8”
Post to Post
Plinth
Note hole
orientation (on
bottom)
Short Beam
Assembly
Long Beam
Assembly
Short Beam
Assembly
12’ 10-3/8”
Post to Post
3/8” Large
Washer
3/8” Lock
Nut
Long Side
3/8” Large
Washer
Note hole
orientation (on
bottom)
x 3
http://bit.ly/gazebo5-6

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