Stanley DL07 User manual

ServiceManual
DANGER
SERIOUSINJURYORDEATHCOULDRESULT
FROMTHEIMPROPERREPAIRORSERVICEOF
THISTOOL.
REPAIRSAND/ORSERVICETOTHISTOOL
MUSTONLYBEDONEBYANAUTHORIZEDAND
CERTIFIEDDEALER.
Copyright©2002TheStanleyWorks
USA&CEVersion
607897/2003Ver.1
DL07
HydraulicDrill
®

2
TableofContents
DL07
HydraulicDrill
Undercopyrightlaw,thisdocumentmay
notbecopiedinwholeorinpartwithout
thepriorwrittenconsentofTheStanley
Works.Thisexceptiondoesnotpermit
copiestobemadeforothers,whetheror
notsold.Underthelaw,copyingincludes
translatingintoanotherlanguage,format
ormedium.Thiscopyrightnoticemust
appearonanypermittedcopies.
3
4
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12
15
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21
SAFETYFIRST
Itistheresponsibilityoftheoperatorand
servicetechniciantoreadrulesand
instructionsforsafeandproperoperation
andmaintenance.
Acautiousworkerusingcommonsenseis
thegreatestsafetydevice.
CertificateofConformity
GeneralSafetyInstructions
ToolDecalsandTags
HydraulicHoseRequirements
HTMARequirements
OperatingInstructions
ServiceInstructions
Specifications
TorqueandDrillSpeeds
Troubleshooting
PartsIllustration
PartsList
Accessories
Warranty
ThismanualcontainsSafety,
Operation,andTroubleshooting
information.StanleyHydraulicTools
recommendsthatservicingof
hydraulictools,otherthanroutine
maintenance,mustbeperformedby
anauthorizedandcertifieddealer.
PleasereadtheDANGERwarning
onthecoverandtheSAFETY
warningbelow.
SERVICINGTHE
DL07HYDRAULICDRILL:
Copyright c2003TheStanleyWorks
Allrightsreserved.

3
CertificateofConformity
CERTIFICATEOFCONFORMITY
D’UNMARTEAU-PIQUEUROUD’UNBRISE-BETONEXAMINE
herebycertifythattheconstructionplantorequipmentspecifiedhereunder:
bestätigthiermit,daßdieKonstruktionundAusrüstungwiefolgtspezifiziertist:
attestequelebrise-béton:
porelpresentecertificoquelafabricaoelequipoespecificadoacontinuacion:
certificochel’impiantool’attrezzaturasottospecificata:
Stanley
hasbeenmanufacturedinconformitywith-EECTypeexaminationasshown.
wurdehergestelltinÜbereinstimmungmit-EECTyp-Prüfungnach.
estfabriquéconformément -au(x)type(s)examiné(s)commeindiquédansletableaudi-après.
hasidofabricadodeacuerdocon-tipoexamenEECcomodice.
èstatacostruitainconformitácon-lenormeCEEcomeillustrato.
ÜBEREINSTIMMUNGS-ZERTIFIKAT
CERTIFICATDECONFORMITECEE
CERTIFICADODECONFORMIDAD
CERTIFICATODICONFORMITA
I,theundersigned:
Ich,derUnterzeichnende:
Jesoussigné:
Elabajofirmante:
losottoscritto:
1.Category:Drill
Kategorie:
Catégorie:
Categoria:
Categoria:
2.Make/Ausführung/Marque/Marca/Fabbricazion:
3.Type/Typ/Type/Tipo/Tipo:DL0755001
4.Typeserialnumberofequipment:
TypundSerien-Nr.derAusrüstung:
Numérodanslasériedutypedematériel:
Numerodeserietipodelequipo:
Matricoladell´attrezzatura:
5.Yearofmanufacture/Baujahr/annéedefabrication/Añodefabricacion/Annodifabbricazione:2003
HydraulicTools
Burrows,James
No.
Nr
Numéro
No
n.
Date
Datum
Date
Fecha
Data
Approvedbody
Prüfungdurch
Organismeagréé
Aprobado
Collaudato
Dateofexpiry
Ablaufdatum
Dated´expiration
Fechadecaducidad
Datadiscadenza
Directive
Richtlinie
Directivesparticulières
Directriz
Direttiva
EN
ENISO
EN
792-3
3744
28662-1
1994
1995
1988
Self
Self
Self
NA
NA
NA
6.SpecialProvisions:
SpezielleBestimmungen:
Dispositionsparticulières:
Provisionesespeciales:
Misurespecial:
None
Doneat/Ort/Faità/Dadoen/FattoaDate/Datum/le/Fecha/Data7/23/03StanleyHydraulicTools,Milwaukie,OregonUSA
Signature/Unterschrift/Signature/Firma/Firma
Position/Position/Fonction/Puesto/Posizione EngineeringManager
SurnameandFirstnames/FamiliennnameundVemamen/Nometprénoms/Nombreyapellido/Cognomeenome
ALL
SoundLevel:<80dBA
VibrationLevel:1.2m/s2

Specifications
DriveSize______1/2in./1.3cm3-JawAdjustable
5/8-16THDChuck
PressureRange______1000-
FlowRange_____________4-12gpm/15-45lpm
OptimumFlow________________8gpm/30lpm
Porting_______________________-8SAEO-ring
ConnectSize&Type___3/8
Weight_______________________8
OverallLength__________________9
SystemType__openorclosedcenter,HTMATYPEI-III
2000psi/70-140bar
in.NPTMaleAdapter
lbs./3.6kg
in./23cm
Width_______________________3-1/2
Motor____________________________Integral
DrillTorque___20ftlbs/27Nmat2000psi/140bar
DrillSpeed__________1000rpmat8gpm/30lpm
RPMRange______________________350-1500
Max.FluidTemp._____________
HTMAClassII___________
EHTMACategory_____
in./9cm
140
30lpm@138bar
SoundPowerLevel________________87.6dBA
VibrationLevel__________________0.9m/s
7-9gpm@2000psi
2
°F/60°C
30Lpmat138bar
BHTMACATEGORY
TorqueandDrillSpeeds
TORQUE
(Proportionaltooilpressure)
USAMETRIC
4ftlbs@500psi0.5Nm@35bar
9ftlbs@1000psi1.2Nm@70bar
14ftlbs@1500psi1.9Nm@105bar
19ftlbs@2000psi2.6Nm@140bar
DRILLSPEED
(Proportionaltooilflow)
HYDRAULICFLOWDRILLSPEED
3gpm(11.3lpm)350rpm
4gpm(15lpm)475rpm
6gpm(23lpm)750rpm
8gpm(30lpm)1000rpm
10gpm(38lpm)1250rpm
4

GeneralSafetyInstructions
Thistoolwillprovidesafeanddependableserviceifoperatedinaccordancewiththeinstructions
giveninthismanual.Readandunderstandthismanualandanystickersandtagsattachedtothe
toolandhosesbeforeoperation.Failuretodosocouldresultinpersonalinjuryorequipment
damage.
hOperatormuststartinaworkareawithoutbystanders.Theoperatormustbefamiliarwithallprohibited
workareassuchasexcessiveslopesanddangerousterrainconditions.
Establishatrainingprogramforalloperatorstoensuresafeoperations.
Donotoperatethetoolunlessthoroughlytrainedorunderthesupervisionofaninstructor.
Alwayswearsafetyequipmentsuchasgoggles,headprotection,andsafetyshoesatalltimeswhen
operatingthetool.
Donotinspectorcleanthetoolwhilethehydraulicpowersourceisconnected.Accidentalengagementof
thetoolcancauseseriousinjury.
DonotoperatethistoolwithoutfirstreadingtheOperatingInstructions.
Donotinstallorremovethistoolwhilethehydraulicpowersourceisconnected.Accidentalengagement
ofthetoolcancauseseriousinjury.
Neveroperatethetoolifyoucannotbesurethatundergroundutilitiesarenotpresent.Underground
electricalutilitiespresentanelectrocutionhazard.Undergroundgasutilitiespresentanexplosionhazard.
Otherundergroundutilitiesmaypresentotherhazards.
Donotwearloosefittingclothingwhenoperatingthetool.Loosefittingclothingcangetentangledwith
thetoolandcauseseriousinjury.
Supplyhosesmusthaveaminimumworkingpressureratingof2500psi/175bar.
Besureallhoseconnectionsaretight.
Thehydrauliccircuitcontrolvalvemustbeinthe“OFF”positionwhencouplingoruncouplingthetool.
Wipeallcouplerscleanbeforeconnecting.Failuretodosomayresultindamagetothequickcouplers
andcauseoverheating.Useonlylint-freecloths.
Donotoperatethetoolatoiltemperaturesabove140F/60C.Operationathigheroiltemperaturescan
causeoperatordiscomfortandmaycausedamagetothetool.
Donotoperateadamaged,improperlyadjusted,orincompletelyassembledtool.
Toavoidpersonalinjuryorequipmentdamage,alltoolrepair,maintenanceandservicemustonlybe
performedbyauthorizedandproperlytrainedpersonnel.
Donotexceedtheratedlimitsofthetoolorusethetoolforapplicationsbeyonditsdesigncapacity.
Alwayskeepcriticaltoolmarkings,suchaslabelsandwarningstickerslegible.
h
h
h
h
h
h
h
h
h
h
h
h
h
h
h
h
h
Donotoperateinapotentiallyexplosiveatmosphere.
°°
5
WARNING
Thissafetysymbolappearsinthese
instructionstoidentifyanaction
thatcouldcausebodilyinjurytothe
operatororotherpersonnel.
DANGER
Thissafetysymbolmayappearon
thetool.Itisusedtoalertthe
operatorofanactionthatcould
placehim/herorothersinalife
threateningsituation.
CAUTION
Thissafetysymbolappearsinthese
instructionstoidentifyanactionor
conditionthatcouldresultin
damagetothetoolorother
equipment.
Alwaysobservesafetysymbols.Theyareincludedforyoursafetyandtheprotectionofthetool.

TheSAFETYTAG,P/N15875,shownatright,smaller
thanactualsize,isattachedtothetoolwhenshipped
fromthefactory.Readandunderstandthesafety
instructionslistedonthistagbeforeremoval.We
suggestyouretainthistagandattachittothetool
whennotinuse.
ANameTagStickerisattachedtothetool.Neverexceedtheflowandpressurelevelsspecifiedon
thissticker.Theinformationlistedonthenametagstickermustbelegibleatalltimes.Replacethis
stickerifitbecomeswornordamaged.AreplacementisavailablefromyourlocalStanley
distributor.
ToolDecals&Tags
6
DANGER DANGER
1.FAILURETOUSEHYDRAULICHOSE WHENUSING
HYDRAULICTOOLSONORNEARELECTRICALLINES
MAYRESULTINDEATHORSERIOUSINJURY.
BEFOREUSINGHOSE
ONORNEARELECTRICLINES.
BESURETHEHOSEIS.THE
HOSESHOULDBEREGULARLYTESTEDFORELECTRICCURRENT
LEAKAGEINACCORDANCEWITHYOURSAFETYDEPARTMENT
INSTRUCTIONS.
2.AHYDRAULICLEAKORBURSTMAYCAUSEOIL
INJECTIONINTOTHEBODYORCAUSEOTHERSEVEREPERSONAL
INJURY.
A.DONOTEXCEEDSPECIFIEDFLOWAND
PRESSUREFORTHISTOOL.EXCESSFLOWOR
PRESSUREMAYCAUSEALEAKORBURST.
B.DONOTEXCEEDRATEDWORKINGPRESSURE
OFHYDRAULICHOSEUSEDWITHTHISTOOL.
EXCESSPRESSUREMAYCAUSEALEAKOR
BURST.
C.CHECKTOOL,HOSE,COUPLERS&
CONNECTORSDAILYFOR
LEAKS.DONOTFEELFORLEAKSWITH
YOURHANDS.CONTACTWITHALEAKMAY
RESULTINSEVEREPERSONALINJURY.
LABELEDAND
CERTI-FIEDASNON-CONDUCTIVE
LABELEDANDCERTIFIEDAS
NON-CONDUCTIVE
MAINTAINEDASNON-CONDUCTIVE
D.DONOTLIFTORCARRYTOOLBYTHEHOSES.DONOTABUSE
HOSE.DONOTUSEKINKED,TORNORDAMAGEDHOSES.
3.MAKESUREHYDRAULICHOSESAREPROPERLY
CONN-ECTEDTOTHETOOLBEFOREPRESSURIZING
SYSTEM.SYSTEMPRESSUREHOSEMUSTALWAYS
BECONNECTEDTOTOOL“IN”PORT.SYSTEM
RETURNHOSEMUSTALWAYSBECONNECTEDAT
TOOL“OUT”PORT.REVERSINGCONNECTIONSMAY
CAUSEREVERSETOOLOPERATIONWHICHCAN
CAUSESEVEREPERSONALINJURY.
4.DONOTCONNECTCLOSED-CENTERTOOLSTO
OPEN-CENTERHYDRAULICSYSTEMS.THISMAY
CAUSEEXTREMESYSTEMHEATAND/ORSEVERE
PERSONALINJURY.
DONOTCONNECTOPEN-CENTERTOOLSTOCLOSED-CENTER
HYDRAULICSYSTEMS.THISMAYRESULTINLOSSOFOTHER
HYDRAULICFUNCTIONSPOWEREDBYTHESAMESYSTEMAND/OR
SEVEREPERSONALINJURY.
5.BYSTANDERSMAYBEINJUREDINYOURWORK
AREA.KEEPBYSTANDERSCLEAROFYOURWORK
AREA.
6.WEARHEARING,EYE,FOOT,HANDANDHEADPROTECTION.
7.TOAVOIDPERSONALINJURYOREQUIPMENTDAMAGE,ALLTOOL
REPAIR,MAINTENANCEANDSERVICEMUSTBE
PERFORMEDBYAUTHORIZEDANDPROPERLY
TRAINEDPERSONNEL.
IMPORTANT IMPORTANT
READOPERATIONMANUALAND
SAFETYINSTRUCTIONSFORTHIS
TOOLBEFOREUSINGIT.
USEONLYPARTSANDREPAIR
PROCEDURESAPPROVEDBY
STANLEYANDDESCRIBEDINTHE
OPERATIONMANUAL.
TAGTOBEREMOVEDONLYBYTOOL
OPERATOR.
READOPERATIONMANUALAND
SAFETYINSTRUCTIONSFORTHIS
TOOLBEFOREUSINGIT.
USEONLYPARTSANDREPAIR
PROCEDURESAPPROVEDBY
STANLEYANDDESCRIBEDINTHE
OPERATIONMANUAL.
TAGTOBEREMOVEDONLYBYTOOL
OPERATOR.
(517) (517)15875 15875
SEEOTHERSIDE SEEOTHERSIDE
11207
CircuitType“D”Decal 30Lpmat138bar
BHTMACATEGORY
28323
“CE”Decal
29149
RotationDirectionSticker
60807
DL07ModelSticker
ModelNo.
Dl07
StanleyHydraulicTools
3810SENaefRd
Milwaukie,Oregon97267
15-45lpm/4-12gpm
140bar/2000psi
®
*Notallstickersarefurnishedonalltoolmodels.
Consultpartslistandmodelnumberfordetails.
Correctlyconnecthosestotoolports.Donotexceedspecifiedflowor
pressure.Improperhandling,useormaintenancecancausealeakor
burstthatcanresultinoilinjectiontothebody.Failuretoobservethese
precautionsmayresultinseriouspersonalinjury.
WARNING
58862
PressureWarning
Sticker
28788
ManualSticker
WARNING
ReadownersmanualandensurethatyouPhavebeen
properlytrainedtoworkonorParoundelectriclines.Failureto
usehydraulicPhoselabeledandcertifiedas
non-conductivePmayresultindeathorseriouspersonalinjury.
58864
ElectricalWarningSticker
FORUSEONOPENCENTERANDCLOSED
CENTERHYDRAULICSYSTEMS,"SETFOR
PROPERSYSTEMBEFOREUSE"
OC/CC
11354
OC/CCSticker
8GPM/30LPM
1000RPMAT
RATEDNO-LOADSPEED
29148
RPMSticker

7
HydraulicHoseRequirements
HOSETYPES
HOSESAFETYTAGS
HydraulichosetypesauthorizedforusewithStanleyHydraulicToolsareasfollows:
Certifiednon-conductive
Wire-braided(conductive)
Fabric-braided(notcertifiedorlabelednon-conductive)
Hoselistedaboveistheonlyhoseauthorizedforusenearelectricalconductors.
Hosesandlistedaboveareandbenearelectricalconductors.
Tohelpensureyoursafety,thefollowingDANGERtagsareattachedtoallhosespurchasedfromStanley
HydraulicTools.DONOTREMOVETHESETAGS.
Iftheinformationinatagisillegiblebecauseofwearordamage,replacethetagimmediately.Anewtag
maybeobtainedatnochargefromyourStanleyDistributor.
conductivemustnever
HOSEPRESSURERATING
Theratedworkingpressureofthehydraulichosemustbeequaltoorhigherthanthereliefvalvesettingon
thehydraulicsystem.
DANGER
CHECKENTIREHOSEFORCUTS,CRACKS,LEAKS,ABRASIONS,BULGESORDAMAGETO
COUPLINGS.IFANYOFTHESECONDITIONSEXIST,REPLACETHEHOSEIMMEDIATELY.
NEVERUSETAPEORANYDEVICETOATTEMPTTOMENDTHEHOSE.
AFTEREACHUSE,STOREINACLEAN,DRYAREA.
HANDLEANDROUTEHOSECAREFULLYTOAVOIDKINKING,ABRASION,CUTTINGORCONTACT
WITHHIGHTEMPERATURESURFACES.USEIFKINKED.USEHOSETOPULLOR
LIFTTOOLS,POWERUNITS,ETC. DONOTDONOT
4.
HANDLEANDROUTEHOSECAREFULLYTOAVOIDKINKING,ABRASION,CUTTINGORCONTACT
WITHHIGHTEMPERATURESURFACES.USEIFKINKED.USEHOSETOPULLOR
LIFTTOOLS,POWERUNITS,ETC. DONOTDONOT
4.
5.
6.
CHECKENTIREHOSEFORCUTS,CRACKS,LEAKS,ABRASIONS,BULGESORDAMAGETO
COUPLINGS.IFANYOFTHESECONDITIONSEXIST,REPLACETHEHOSEIMMEDIATELY.
NEVERUSETAPEORANYDEVICETOATTEMPTTOMENDTHEHOSE.
AFTEREACHUSE,STOREINACLEAN,DRYAREA.
5.
6.
SEEOTHERSIDE
FAILURETOUSEHYDRAULICHOSELABELEDANDCERTIFIEDASNON-CONDUCTIVEWHENUSING
HYDRAULICTOOLSONORNEARELECTRICLINESMAYRESULTINDEATHORSERIOUSINJURY.
FORPROPERANDSAFEOPERATION,MAKESURETHATYOUHAVEBEENPROPERLYTRAINEDIN
CORRECTPROCEDURESREQUIREDFORWORKONORAROUNDELECTRICLINES.
BEFOREUSINGHYDRAULICHOSELABELEDANDCERTIFIEDASNON-CONDUCTIVEONORNEAR
ELECTRICLINES,WIPETHEENTIRELENGTHOFTHEHOSEANDFITTINGSWITHACLEAN,
DRY,ABSORBENTCLOTHTOREMOVEDIRTANDMOISTUREANDTESTHOSEFORMAXIMUM
ALLOWABLECURRENTLEAKAGEINACCORDANCEWITHSAFETYDEPARTMENTINSTRUCTIONS.
DONOTEXCEEDHOSEWORKINGPRESSUREORABUSEHOSE.IMPROPERUSEORHANDLINGOF
HOSECOULDRESULTINBURSTOROTHERHOSEFAILURE.KEEPHOSEASFARAWAYAS
POSSIBLEFROMBODYANDDONOTPERMITDIRECTCONTACTDURINGUSE.CONTACTATTHE
BURSTCANCAUSEBODILYINJECTIONANDSEVEREPERSONALINJURY.
1.
2.
3.
SEEOTHERSIDE
Side1 Side2
DANGER
SEEOTHERSIDE
DANGER
DONOTUSETHISHYDRAULICHOSEONORNEARELECTRICLINES.THISHOSEISNOT
LABELEDORCERTIFIEDASNON-CONDUCTIVE.USINGTHISHOSEONORNEARELECTRICLINES
MAYRESULTINDEATHORSERIOUSINJURY.
FORPROPERANDSAFEOPERATION,MAKESURETHATYOUHAVEBEENPROPERLYTRAINEDIN
CORRECTPROCEDURESREQUIREDFORWORKONORAROUNDELECTRICLINES.
1.
2.
DONOTEXCEEDHOSEWORKINGPRESSUREORABUSEHOSE.IMPROPERUSEORHANDLINGOF
HOSECOULDRESULTINBURSTOROTHERHOSEFAILURE.KEEPHOSEASFARAWAYAS
POSSIBLEFROMBODYANDDONOTPERMITCONTACTDURINGUSE.CONTACTATTHE
BURSTCANCAUSEBODILYINJECTIONANDSEVEREPERSONALINJURY.
3.
SEEOTHERSIDE
Side1 Side2
ThisTagattachedto“CertifiedNon-Conductive”hose.
(shownsmallerthanactualsize) p/n27987
ThisTagattachedto“Conductive”hose.
(shownsmallerthanactualsize) p/n29144
DANGER

8
HTMARequirements
TypeIII
HydraulicSystem
Requirements
Flowrate
Systemreliefvalvesetting
Maximumbackpressure
Temperature
ToolOperatingPressure
Measuredatamax.fluidviscosityof:
Sufficientheatrejectioncapacity
tolimitmax.fluidtemperatureto:
Min.coolingcapacity
atatemperaturedifferenceof
betweenambientandfluidtemps
(atthepowersupplyoutlet)
(attoolendofthereturnhose)
(atmin.operatingtemperature)
(atmax.expectedambienttemperature)
NOTE: Donotoperatethetoolatoil
temperaturesabove140
*SSU=SayboltSecondsUniversal
(atthepowersupplyoutlet)
NOTE: Whenchoosinghydraulicfluid,the
expectedoiltemperatureextremesthatwillbe
experiencedinservicedeterminethe
mostsuitabletemperatureviscosity
characteristics.Hydraulicfluidswithaviscosity
indexover140willmeettherequirementsover
awiderangeofoperatingtemperatures.
°F(60°C).Operation
athighertemperaturescancauseoperator
discomfortatthetool.
Filter
Hydraulicfluid
Min.full-flowfiltration
Sizedforflowofatleast:
Petroleumbased
Viscosity
(Forcoldtemp.startupandmax.dirt-holding
capacity)
(premiumgrade,anti-wear,non-conductive)
(atmin.andmax.operatingtemps)
ToolCategory
TypeI
C
20Lpmat138bar
BHTMACATEGORY
TypeII
30Lpmat138bar
BHTMACATEGORY
4-6
2000psi
2100-2250psi
200psi
400ssu*
(145-155bar)
(14bar)
(82centistokes)
gpm7-9gpm10.5-11.6gpm11-13gpm
2000psi2000psi2000psi
2100-2250psi2100-2250psi2100-2250psi
200psi200psi200psi
400ssu*400ssu*400ssu*
140140140140
40404040
ssu*ssu*ssu*ssu*
(15-23lpm)(26-34lpm)(36-44lpm)(42-49lpm)
(138bar)(138bar)(138bar)(138bar)
(145-155bar)(145-155bar)(145-155bar)
(14bar)(14bar)(14bar)
(82centistokes)(82centistokes)(82centistokes)
°F°F°F°F
3hp5hp6hp7hp
°F°F°F°F
25microns25microns25microns25microns
18gpm30gpm35gpm40gpm
100-400100-400100-400100-400
(60°C)(60°C)(60°C)(60°C)
(2.24kW)(3.73kW)(4.47kW)(5.22kW)
(22°C)(22°C)(22°C)(22°C)
(68lpm)(114lpm)(132lpm)(151lpm)
(20-82centistokes)(20-82centistokes)(20-82centistokes)(20-82centistokes)
40Lpmat138bar
EHTMACATEGORY
NOTE:Thesearegeneralhydraulicsystemrequirements.SeetoolSpecificationpagefortoolspecific
requirements.

9
OperatingInstructions
CheckPowerSource
ConnectHoses
1.Usingacalibratedflowmeterandpressure
gauge,checkthatthehydraulicpowersource
developsaflowof4-12gpm/15-45lpmat
1000-2000psi/70-140bar.
2.Makecertainthatthehydraulicpowersource
isequippedwithareliefvalvesettoopenat
2100psi/145barmaximum.
1.Wipeallhosecouplerswithacleanlint-free
clothbeforemakingconnections.
2.Connecthosesfromthehydraulicpower
supplytothetoolquickdisconnects.Itisa
goodpracticetoconnectthereturnhosefirst
anddisconnectitlasttominimizeoravoid
trappedpressurewithinthedrill.
3.Observethearrowonhose couplerstoensure
thattheflowisintheproperdirection.The
malecoupleronthecircuithoseendisthe
supply(pressure)coupler.
4.MakesurethecircuitPRESSUREhose(with
malequickdisconnect)isconnectedtothe
portatthebackofthedrillhandle.Thecircuit
RETURNhose(withfemalequickdisconnect)
isconnectedtotheportclosesttothetrigger.
5.Movethehydrauliccircuitcontrolvalvetothe
positiontodirecthydraulicflowtothe
drill.
ON
4.Selectaworkpositionthatgivessecure
footingandbalancewhileoperatingthedrill.
5.Pressthedrillagainsttheworkandsqueeze
thetrigger.
Thedrillingmethodusedisdeterminedbythe
materialbeingdrilledandthesizeanddepth
requirementsofthehole.
Brittlematerialsuchasrock,brickorconcretecan
bedrilledefficientlywhenthebitiscausedto
strike(hammer)theholebottomtobreakupthe
material.Withouthammering,therotatingbitwill
onlygrinddownandbecomedull.TheStanley
HD08shouldbeusedforthisapplication.
Ductilematerialsuchasmetalorwoodisdrilled
efficientlywhenasteadydownforceisappliedto
thedrillcentertocausethebittoslicechipsof
materialfromtheholebottom.Whendrillingin
metal,useacuttinglubricanttoprolongbitlife
andreducetheamountofforcerequiredtodrill
effectively.
Largedrillholesaremoreproductivelycreated
fromsmalldrillholes.Drillbitsareincrementally
selectedtoenlargetheholeuntilthedesiredhole
sizeisobtained.Eachbitselectedmustalwaysbe
toolargetothreadandjamintoanexistinghole;
Pre-OperationProcedures
InstallChuck
Screwthechuckontotheoutputshaft.Tightento
50ftlbs/68Nmtorque,lubricated.
CAUTION
Usetheflatsontheshafttoholdtheshaftduringtighteningor
looseningofthechuck.
NOTE:Ifuncoupledhosesareleftinthesun,
pressureincreaseinsidethehosemayresult
inmakingthemdifficulttoconnect.Whenever
possible,connectthefreeendsofthehoses
together.
DrillOperation
1.Observeallsafetyprecautions.
2.Placetheselecteddrillbitfullyintothechuck.
Centerthebitandtightenthechuckusingthe
keyprovided.Removethekeyandstoreaway
fromthedrill.
3.Momentarilypressthetriggertoensurethat
thedrillbitrotatesclockwiseandrunstrue.
CAUTION
Makecertainthatthechuckhasbeensecurelymounted.