Stihl MS 200 T User manual

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STIHL MS 200 T Instruction Manual
Manual de instrucciones
Read and follow all safety precautions in
Instruction Manual – improper use can cause
serious or fatal injury.
Lea y siga todas las precauciones de
seguridad dadas en el manual de
instrucciones – el uso incorrecto puede causar
lesiones graves o mortales.
Warning!
To reduce the risk of kickback injury use
STIHL reduced kickback bar and STIHL PMC3
(3/8" Picco) chain depending on sprocket pitch
or other available low kickback components.
Advertencia!
Para reducir el riesgo de lesionarse como
resultado de un culatazo, utilice la barra de
contragolpe reducido y la cadena PMC3
(Picco de 3/8 pulg) de STIHL, dependiendo de
la rueda dentada usada y de otros
componentes reductores de contragolpe.

Instruction Manual
1 - 53
Manual de
instrucciones
55 - 112

Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2011 0458-162-8621. M0-483.E11.FST. 0000000113_007_GB
MS 200 T
English
1
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Contents
This manual contains operating and
safety instructions for all STIHL
Professional Tree Service Chain Saws.
A professional tree service chain saw is
designed especially for in-tree
maintenance, tree surgery and other
cutting work in confined spaces such as
a lift-bucket.
Allow only persons who fully understand
this manual to operate your chain saw.
To receive maximum performance and
satisfaction from your STIHL chain saw,
it is important that you read, understand
and follow the safety precautions and
the operating and maintenance
instructions in chapter "Safety
Precautions for Chain saw Users" and
"Safety Precautions" before using your
chain saw. For further information you
can go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL
distributor for your area if you do not
understand any of the instructions in this
manual.
Guide to Using this Manual 2
Safety Precautions and Working
Techniques 3
Cutting Attachment 18
Mounting the Bar and Chain 19
Tensioning the Saw Chain (side
chain tensioner) 20
Checking Chain Tension 20
Fuel 21
Fueling 22
Chain Lubricant 23
Filling Chain Oil Tank 24
Checking Chain Lubrication 24
Chain Brake 24
Winter Operation 25
Starting / Stopping the Engine 26
Operating Instructions 29
Oil Quantity Control 30
Taking Care of the Guide Bar 30
Cleaning the Air Filter 31
Engine Management 31
Adjusting the Carburetor 32
Spark Arresting Screen in Muffler 33
Spark Plug 33
Replacing the Starter Rope and
Rewind Spring 35
Storing the Machine 36
Checking and Replacing the Chain
Sprocket 37
Maintaining and Sharpening the
Saw Chain 38
Maintenance and Care 42
Main Parts 44
Specifications 46
Special Accessories 47
Ordering Spare Parts 48
Maintenance and Repairs 48
STIHL Incorporated Federal
Emission Control Warranty
Statement 48
STIHL Incorporated California
Exhaust and Evaporative
Emissions Control Warranty
Statement 50
Trademarks 52
Warning!
Because a chain saw is a high-speed
wood-cutting tool, some special safety
precautions must be observed as with
any other power saw to reduce the risk
of personal injury. Careless or improper
use may cause serious or even fatal
injury.

MS 200 T
English
2
Pictograms
The meanings of the pictograms
attached to or embossed on the
machine are explained in this manual.
Depending on the model concerned, the
following pictograms may be on your
machine.
Symbols in Text
Many operating and safety instructions
are supported by illustrations.
The individual steps or procedures
described in the manual may be marked
in different ways:
NA bullet marks a step or procedure.
A description of a step or procedure that
refers directly to an illustration may
contain item numbers that appear in the
illustration. Example:
NLoosen the screw (1).
NLever (2) ...
In addition to the operating instructions,
this manual may contain paragraphs
that require your special attention. Such
paragraphs are marked with the
symbols and signal words described
below:
Engineering Improvements
STIHL’s philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time to time. Therefore,
some changes, modifications and
improvements may not be covered in
this manual. If the operating
characteristics or the appearance of
your machine differs from those
described in this manual, please contact
your STIHL dealer for assistance.
Guide to Using this Manual
Fuel tank; fuel mixture of
gasoline and engine oil
Chain oil tank; chain oil
Engaging and disengag-
ing the STIHL Quickstop
chain brake
Direction of chain rotation
Ematic; chain oil quantity
control
Tension the chain
Intake air preheating for
winter operation
Intake air for summer
operation
Handle heating
Operate decompression
valve
Operate manual fuel
pump
Danger!
Indicates an imminent risk of severe or
fatal injury.
Warning!
Indicates a hazardous situation which, if
not avoided, could result in severe or
fatal injury.
Caution!
Indicates a risk of property damage,
including damage to the machine or its
individual components.

MS 200 T
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3
This top handle chain saw is
designed specifically for tree surgery
and maintenance in the tree.
The increased risk includes injuries due
to uncontrolled reactive forces of the
chain saw or leg injuries due to the saw
"dropping" at the end of the cut.
Regular chain saws (with wider spaced
handles) are recommended for all other
cutting work at ground level.
Never work in a tree unless you have
received specific, professional training
for such work, including training in the
use of the safety and other climbing
equipment, such as harnesses, ropes,
belts, climbing irons, snap hooks,
carabiners, etc.
Have your STIHL dealer show you how
to operate your power tool. All safety
precautions that are generally observed
when working with an axe or a hand saw
also apply to the operation of chain
saws. Observe all applicable federal,
state and local safety regulations,
standards and ordinances.
Use your chain saw only for cutting
wooden objects.
Most of these safety precautions and
warnings apply to the use of all STIHL
chain saws. Different models may have
different parts and controls. See the
appropriate section of your instruction
manual for a description of the controls
and the function of the parts of your
model.
Do not clean your machine with a
pressure washer. The solid jet of water
may damage parts of the machine.
Safe use of a chain saw involves
1the operator
2the power tool
3the use of the power tool.
Safety Precautions and
Working Techniques
Due to the special com-
pact handle design
(closely spaced han-
dles), there is an
increased risk of injury
from loss of control.
For this reason
these special
chain saws should
be used only for
work in a tree by
persons who are
trained in special
cutting and work-
ing techniques and
who are properly
secured (lift
bucket, ropes,
safety harness)
Warning!
Working in a tree requires the use of
special cutting and working techniques
which must be observed in order to
reduce the increased risk of personal
injury.
The use of any chain saw
may be hazardous. The
saw chain has many
sharp cutters. If the cut-
ters contact your flesh,
they will cut you, even if
the chain is not moving.
At full throttle, the chain
speed can reach 45 mph
(20 m/s).
It is important that you
read, fully understand
and observe the following
safety precautions and
warnings. Read the
instruction manual and
the safety instructions
periodically. Careless or
improper use may cause
serious or fatal injury.
Warning!
Reactive forces, including kickback, can
be dangerous. Pay special attention to
the section on reactive forces.
Warning!
Do not lend or rent your power tool with-
out the instruction manual. Be sure that
anyone using it understands the infor-
mation contained in this manual.
Warning!
Do not use it for other purposes, since
misuse may result in personal injury or
property damage, including damage to
the machine.
Warning!
Minors should never be allowed to use
this power tool. Bystanders, especially
children, and animals should not be
allowed in the area where it is in use.

MS 200 T
English
4
THE OPERATOR
Physical Condition
You must be in good physical condition
and mental health and not under the
influence of any substance (drugs,
alcohol, etc.) which might impair vision,
dexterity or judgment. Do not operate
this machine when you are fatigued.
These conditions reduce the hand's
ability to feel and regulate temperature,
produce numbness and burning
sensations and may cause nerve and
circulation damage and tissue necrosis.
All factors which contribute to
whitefinger disease are not known, but
cold weather, smoking and diseases or
physical conditions that affect blood
vessels and blood transport, as well as
high vibration levels and long periods of
exposure to vibration are mentioned as
factors in the development of whitefinger
disease. In order to reduce the risk of
whitefinger disease and carpal tunnel
syndrome, please note the following:
–Most STIHL power tools are
available with an anti-vibration
("AV") system designed to reduce
the transmission of vibrations
created by the machine to the
operator's hands. An AV system is
recommended for those persons
using power tools on a regular or
sustained basis.
–Wear gloves and keep your hands
warm. Heated handles, which are
available on some STIHL
powerheads, are recommended for
cold weather use.
–Keep the AV system well
maintained. A power tool with loose
components or with damaged or
worn AV elements will tend to have
higher vibration levels. Keep the
saw chain sharp. A dull chain will
increase cutting time, and pressing
a dull chain through wood will
increase the vibrations transmitted
to your hands.
–Maintain a firm grip at all times, but
do not squeeze the handles with
constant, excessive pressure. Take
frequent breaks.
All the above-mentioned precautions do
not guarantee that you will not sustain
whitefinger disease or carpal tunnel
syndrome. Therefore, continual and
regular users should closely monitor the
condition of their hands and fingers. If
any of the above symptoms appear,
seek medical advice immediately.
Proper Clothing
Warning!
Be alert – if you get tired, take a break.
Tiredness may result in loss of control.
Working with any power tool can be
strenuous. If you have any condition
that might be aggravated by strenuous
work, check with your doctor before
operating this machine.
Warning!
Prolonged use of a power tool (or other
machines) exposing the operator to
vibrations may produce whitefinger dis-
ease (Raynaud's phenomenon) or
carpal tunnel syndrome.
Warning!
The ignition system of the STIHL unit
produces an electromagnetic field of a
very low intensity. This field may inter-
fere with some pacemakers. To reduce
the risk of serious or fatal injury, persons
with a pacemaker should consult their
physician and the pacemaker manufac-
turer before operating this tool.
Warning!
To reduce the risk of injury, the operator
should wear proper protective apparel.
Clothing must be sturdy
and snug-fitting, but allow
complete freedom of
movement. To reduce the
risk of cut injuries, wear
overalls, long pants or
chaps that contain pads
of cut-retardant material,
depending on the indidi-
vidual application. Avoid
loose-fitting jackets,
scarfs, neckties, jewelry,
flared or cuffed pants,
unconfined long hair or
anything that could
become caught on
branches, brush or the
moving parts of the unit.
Secure hair so it is above
shoulder level.

MS 200 T
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5
Never operate your power tool unless
wearing goggles or properly fitted
protective glasses with adequate top
and side protection complying with ANSI
Z 87.1 (or your applicable national
standard).
Be particularly alert and cautious when
wearing hearing protection because
your ability to hear warnings (shouts,
alarms, etc.) is restricted.
Any crew member in the cutting area
should also wear proper protective
clothing, especially hard hats, to protect
their heads.
THE POWER TOOL
For illustrations and definitions of the
power tool parts see the chapter on
"Main Parts and Controls".
THE USE OF THE POWER TOOL
Transporting the Power Tool
By hand: When carrying your saw by
hand, the engine must be switched off
and the saw must be in the proper
position. Grip the top handle and place
the muffler away from the body. The
chain guard (scabbard) should be over
the chain and guide bar, which should
point backwards.
By vehicle: When transporting in a
vehicle, keep chain and bar covered with
the chain guard. Properly secure your
saw to prevent turnover, fuel spillage
and damage to the saw.
Fuel
Your STIHL power tool uses an oil-
gasoline mixture for fuel (see chapter on
"Fuel" of your instruction manual).
Good footing is very
important. Wear sturdy
boots with nonslip soles.
Steel-toed safety boots
suitable for climbing in
trees are recommended.
Always wear gloves
when handling the
machine and the cutting
attachment. Heavy-duty,
nonslip gloves improve
your grip and help to pro-
tect your hands.
Wear an approved safety
hard hat to reduce the
risk of injury to your head.
Chain saw noise may
damage your hearing.
Wear sound barriers (ear
plugs or ear mufflers) to
help protect your hearing.
Continual and regular
users should have their
hearing checked
regularly.
Warning!
Never operate your power tool if it is
damaged, improperly adjusted or main-
tained, or not completely or securely
assembled.
Warning!
Never modify this power tool in any way.
Only attachments supplied by STIHL or
expressly approved by STIHL for use
with the specific STIHL model are
authorized. Although certain unauthor-
ized attachments are useable with
STIHL powerhead, their use may, in
fact, be extremely dangerous.
Warning!
Always stop the engine before putting a
chain saw down or carrying it. Carrying
a chain saw with the engine running is
extremely dangerous. Accidental accel-
eration of the engine can cause the
chain to rotate. Always engage the
chain brake when taking more than a
few steps.
001BA061 LÄ

MS 200 T
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6
Fueling Instructions
In order to reduce the risk of burns and
other personal injury from escaping gas
vapor and fumes, remove the fuel filler
cap on your power tool carefully so as to
allow any pressure build-up in the tank
to release slowly. Never remove the fuel
filler cap while the engine is running.
Select bare ground for fueling and move
at least 10 feet (3 m) from the fueling
spot before starting the engine. Wipe off
any spilled fuel before starting your
machine.
Different models may be equipped with
different fuel caps.
Toolless cap with grip
To do this with this STIHL cap, raise the
grip on the top of the cap until it is upright
at a 90° angle. Insert the cap in the fuel
tank opening with the raised positioning
marks on the grip of the cap and on the
fuel tank opening lining up. Using the
grip, press the cap down firmly while
turning it clockwise as far as it will go
(approx. 1/4 turn).
Misaligned, damaged or broken cap
NIf the cap does not drop fully into the
opening when the positioning marks
line up and/or if the cap does not
tighten properly when twisted, the
base of the cap may be prematurely
rotated (in relation to the top) to the
closed position. Such misalignment
can result from handling, cleaning
or an improper attempt at
tightening.
Warning!
Gasoline is an extremely
flammable fuel. If spilled
and ignited by a spark or
other ignition source, it
can cause fire and seri-
ous burn injury or
property damage. Use extreme caution
when handling gasoline or fuel mix. Do
not smoke or bring any fire or flame near
the fuel or the power tool. Note that
combustible fuel vapor may escape
from the fuel system.
Warning!
Fuel your power tool in well-ventilated
areas, outdoors. Always shut off the
engine and allow it to cool before refu-
eling. Gasoline vapor pressure may
build up inside the fuel tank depending
on the fuel used, the weather conditions
and the tank venting system.
Warning!
Check for fuel leakage
while refueling and dur-
ing operation. If fuel
leakage is found, do not
start or run the engine
until the leak is fixed and
any spilled fuel has been wiped away.
Take care not to get fuel on your cloth-
ing. If this happens, change your
clothing immediately.
Warning!
In order to reduce the risk of fuel spill-
age and fire from an improperly
tightened fuel cap, correctly position
and tighten the fuel cap in the fuel tank
opening.
001BA220 KN
Fold the grip flush with
the top of the cap. Grip
the cap and check for
tightness. If the grip does
not lie completely flush
with the cap and the
detent on the grip does
not fit in the correspond-
ing recess in the filler
opening, or if the cap is
loose in the filler opening,
the cap is not properly
seated and tightened and
you must repeat the
above steps.
Left: Base of cap in closed posi-
tion (with open space)
Right: Base of cap correctly posi-
tioned for installation
001BA227 KN

MS 200 T
English
7
NTo return the cap to the open
position for installation, turn the cap
(with the grip up) until it drops fully
into the tank opening. Next, twist the
cap counterclockwise as far as it will
go (approx. 1/4 turn) – this will twist
the base of the cap into the correct
position. Then, twist the cap
clockwise, closing it normally.
NIf your cap still does not tighten
properly, it may be damaged or
broken; immediately stop use of the
unit and take it to your authorized
STIHL dealer for repair.
Screw Cap
The screwdriver end of the STIHL
combination wrench or other similar tool
can be used as an aid in tightening
slotted fuel filler caps.
See also the "Fueling" chapter in your
Instruction Manual for additional
information.
Before Starting
Take off the chain guard (scabbard) and
inspect the saw for proper condition and
operation. (See the maintenance chart
near the end of the instruction manual.)
For proper assembly of the bar and
chain follow the procedure described in
the chapter "Mounting the Bar and
Chain" of your instruction manual.
STIHL Oilomatic chain, guide bar and
sprocket must match each other in
gauge and pitch. Before replacing any
bar and chain, see the chapter entitled
"Specifications" in the instruction
manual and the section "Kickback" and
the "ANSI B 175.1-2000 chain saw
kickback standard" below.
Since longer bars add weight and may
be more difficult to control, select the
shortest bar that will meet your cutting
needs. Check the throttle trigger and
throttle trigger lockout for smooth action
– throttle trigger must return
automatically to idle position. The
master control lever /stop switch must
move easily to Stop and 0.
Keep the handles clean and dry at all
times; it is particularly important to keep
them free of moisture, pitch, oil, fuel mix,
grease or resin in order for you to
maintain a firm grip and properly control
your power tool.
Starting
Warning!
Unit vibrations can
cause an improperly
tightened fuel filler cap to
loosen or come off and
spill quantities of fuel. In
order to reduce the risk
of fuel spillage and fire, tighten the fuel
filler cap by hand as securely as
possible.
001BA226 KN
Warning!
Always check your power tool for proper
condition and operation before starting,
particularly the throttle trigger, throttle
trigger lockout, stop switch and cutting
attachment. The throttle trigger must
move freely and always spring back to
the idle position. Never attempt to mod-
ify the controls or safety devices.
Warning!
Check that the spark plug boot is
securely mounted on the spark plug – a
loose boot may cause arcing that could
ignite combustible fumes and cause a
fire.
Warning!
Proper tension of the chain is extremely
important. In order to avoid improper
setting, the tensioning procedure must
be followed as described in your man-
ual. Always make sure the hexagonal
nut(s) for the sprocket cover is (are)
tightened securely after tensioning the
chain in order to secure the bar. Never
start the saw with the sprocket cover
loose. Check chain tension once more
after having tightened the nut(s) and
thereafter at regular intervals (whenever
the saw is shut off). If the chain
becomes loose while cutting, shut off
the engine and then tighten. Never try to
adjust the chain while the engine is
running!
Warning!
To reduce the risk of fire and burn inju-
ries, start the engine at least 10 feet
(3 m) from the fueling spot, outdoors
only.

MS 200 T
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8
Start and operate your saw without
assistance. For specific starting
instructions, see the appropriate section
of the instruction manual. Proper starting
methods reduce the risk of injury.
Place the chain saw on firm ground or
other solid surface in an open area.
Maintain good balance and secure
footing.
Once the engine has started,
immediately blip the throttle trigger,
which should release the Master Control
lever to the run position and allow the
engine to slow down to idle.
Important Adjustments
If you cannot set the correct idle speed,
have your STIHL dealer check your
power tool and make proper
adjustments and repairs.
During Operation
Holding and Controlling the Power
Tool
Always hold the saw firmly with both
hands when the engine is running. Place
your left hand on the front handle bar
and your right hand on the control
handle and throttle trigger. Left-handers
should follow these instructions too.
Wrap your fingers tightly around the
handles, keeping the handles cradled
between your thumb and forefinger.
With your hands in this position, you can
best oppose and absorb the push, pull
Warning!
To reduce the risk of injury from chain
contact and/or reactive forces, the chain
brake must be engaged when starting
the saw.
Warning!
Do not drop start. This method is very
dangerous because you may lose con-
trol of the saw.
001BA062 LÄ
Warning!
Be sure that the guide bar and chain are
clear of you and all other obstructions
and objects, including the ground. When
the engine is started, the engine speed
with the starting throttle lock engaged
will be fast enough for the clutch to
engage the sprocket and, if the chain
brake is not activated, turn the chain. If
the running chain near the upper quad-
rant of the tip of the bar touches any
object, it may cause kickback to occur
(see section on reactive forces). To
reduce this risk, always engage the
chain brake before starting. Never
attempt to start the chain saw when the
guide bar is in a cut or kerf.
Warning!
When you pull the starter grip, do not
wrap the starter rope around your hand.
Do not let the grip snap back, but guide
the starter rope to rewind it properly.
Failure to follow this procedure may
result in injury to your hand or fingers
and may damage the starter
mechanism.
Warning!
To reduce the risk of personal injury
from loss of control and/or contact with
the running cutting attachment, do not
use your unit with incorrect idle adjust-
ment. At correct idle speed, the cutting
attachment should not move. For direc-
tions on how to adjust idle speed, see
the appropriate section of your instruc-
tion manual.
001BA081 KN

MS 200 T
English
9
and kickback forces of your saw without
losing control (see section on reactive
forces).
The use of climbing aids, such as spikes
or climbing irons, also require special
training. Always secure the chain saw
with a rope (tie to hinged ring) and attach
it to the lifeline. Cordon off the work area
in order to reduce the risk of injuries and
damage to bystanders or property (e. g.
motor vehicles) from falling branches.
Position the chain saw in such a way
that your body is clear of the cutting
attachment whenever the engine is
running. Stand to the left of cut while
bucking.
Check condition of harness, belts and
ropes at regular frequent intervals.
Always pull the saw out of the cut with
the chain running.
After finishing a cut, activate the chain
brake to lock the chain or shut down the
engine before moving the saw to
another position in the tree.
Never put pressure on the saw when
reaching the end of a cut. The pressure
may cause the bar and rotating chain to
pop out of the cut or kerf, go out of
control and strike the operator or some
To reduce the risk of seri-
ous or fatal injury to the
operator or bystanders
from loss of control,
never use the saw with
one hand. It is more diffi-
cult for you to control
reactive forces and to
prevent the bar and chain
from skating or bouncing
along the limb or log.
Even for those compact
saws designed for use in
confined spaces, one-
handed operation is dan-
gerous because the
operator may lose
control.
Warning!
To reduce the risk of cut injuries, keep
hands and feet away from the cutting
attachment. Never touch a moving cut-
ting attachment with your hand or any
other part of your body.
Warning!
Keep proper footing and balance at all
times. Special care must be taken in
slippery conditions (wet ground, snow)
and in difficult, overgrown terrain. Watch
for hidden obstacles such as tree
stumps, roots, rocks, holes and ditches
to avoid stumbling. There is increased
danger of slipping on freshly debarked
logs. For better footing, clear away
fallen branches, scrub and cuttings. Be
extremely cautious when working on
slopes or uneven ground.
Warning!
Take extreme care in wet and freezing
weather (rain, snow, ice). Put off the
work when the weather is windy, stormy
or rainfall is heavy.
Warning!
To reduce the risk of injury from loss of
control, never work on a ladder or any
other insecure support. Never hold the
machine above shoulder height. Do not
overreach.
Warning!
Never work in a tree unless you have
received specific, professional training
for such work, are properly secured
(such as tackle and harness system or a
lift bucket), have both hands free for
operating the chain saw in a cramped
environment and have taken proper pre-
cautions to avoid injury from falling
limbs or branches.
Warning!
To reduce the risk of falls, keep rotating
saw chain well clear of harness and life-
lines to avoid them being severed. It is
essential to use a double lifeline.
001BA082 KN

MS 200 T
English
10
other object. If the rotating chain strikes
some other object, a reactive force may
cause the moving chain to strike the
operator.
Working Conditions
Operate and start your power tool only
outdoors in a well-ventilated area.
Operate it under good visibility and
daylight conditions only. Work carefully.
Warning!
Your chain saw is a one-person
machine. Do not allow other persons in
the general work area, even when start-
ing. They should stand well clear of the
branches being cut. Stop the engine
immediately if you are approached.
Warning!
Even though bystanders should be kept
away from the running saw, never work
alone. Keep within calling distance of
others in case help is needed.
Warning!
To reduce the risk of injury to bystand-
ers and damage to property, never let
your power tool run unattended. When it
is not in use (e. g. during a work break),
shut it off and make sure that unauthor-
ized persons do not use it.
Warning!
As soon as the engine is
running, this product
generates toxic exhaust
fumes containing chemi-
cals, such as unburned
hydrocarbons (including
benzene) and carbon monoxide, that
are known to cause respiratory prob-
lems, cancer, birth defects, or other
reproductive harm. Some of the gases
(e. g. carbon monoxide) may be color-
less and odorless. To reduce the risk of
serious or fatal injury/illness from inhal-
ing toxic fumes, never run the machine
indoors or in poorly ventilated locations.
If exhaust fumes become concentrated
due to insufficient ventilation, clear
obstructions from work area to permit
proper ventilation before proceeding
and/or take frequent breaks to allow
fumes to dissipate before they become
concentrated.
Warning!
Operate your chain saw so that it pro-
duces a minimum of noise and
emissions – do not run engine unneces-
sarily and accelerate the engine only for
cutting.
Warning!
Inhalation of certain dusts, especially
organic dusts such as mold or pollen,
can cause susceptible persons to have
an allergic or asthmatic reaction. Sub-
stantial or repeated inhalation of dust
and other airborne contaminants, in par-
ticular those with a smaller particle size,
may cause respiratory or other ill-
nesses. This includes wood dust,
especially from hardwoods, but also
from some softwoods such as Western
Red Cedar. Control dust at the source
where possible. Use good work prac-
tices, such as always cutting with a
properly sharpened chain (which pro-
duces wood chips rather than fine dust)
and operating the unit so that the wind
or operating process directs any dust
raised by the power tool away from the
operator. Follow the recommendations
of EPA/OSHA/NIOSH and occupational
and trade associations with respect to
dust ("particulate matter"). When the
inhalation of dust cannot be substan-
tially controlled, i.e., kept at or near the
ambient (background) level, the opera-
tor and any bystanders should wear a
respirator approved by NIOSH/MSHA
for the type of dust encountered.

MS 200 T
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Operating Instructions
In the event of an emergency, switch off
the engine immediately – move the
master control lever to 0or STOP.
Accelerating the engine while the saw
chain is blocked increases the load and
will cause the clutch to slip continuously.
This may occur if the throttle is
depressed for more than a few seconds
when the chain is pinched in the cut or
the chain brake is engaged. It can result
in overheating and damage to important
components (e. g. clutch, polymer
housing components) – which can then
increase the risk of injury, e. g., from the
saw chain moving while the engine is
idling.
If this tool is subjected to unusually high
loads for which it was not designed (e. g.
heavy impact or a fall), always check
that it is in good condition before
continuing work. Check in particular that
the fuel system is tight (no leaks) and
that the controls and safety devices are
working properly. Do not continue
operating this machine if it is damaged.
In case of doubt, have it checked by your
STIHL servicing dealer.
Your saw is not designed for prying or
shoveling away limbs, roots or other
objects. Such use could damage the
cutting attachment or AV system.
Warning!
Breathing asbestos dust is dangerous
and can cause severe or fatal injury,
respiratory illness or cancer. The use
and disposal of asbestos-containing
products have been strictly regulated by
OSHA and the Environmental Protec-
tion Agency. If you have any reason to
believe that you might be cutting asbes-
tos, immediately contact your employer
or a local OSHA representative.
Warning!
To reduce risk of elec-
trocution, take extra
precautions when cutting
near power lines. Have
the power switched off
before starting cutting
work in the immediate vicinity of power
lines.
Warning!
Do not operate your chain saw with the
starting throttle lock engaged. Cutting
with the starting throttle lock engaged
does not permit the operator proper
control of the saw or chain speed. Begin
cutting with the saw at full throttle,
engage the bumper spike firmly in the
wood (if possible) and then continue
cutting. Always work with the bumper
spike so that you have better control of
the saw. If you work without the bumper
spike the saw may pull you forwards
suddenly.
Warning!
Never touch a chain with your hand or
any part of your body when the engine
is running, even when the chain is not
rotating.
Warning!
Always stop the engine before putting a
chain saw down.
Warning!
The saw chain continues to move for a
short period after the throttle trigger is
released (flywheel effect).
Warning!
Your chain saw is equipped with a chain
catcher. It is designed to reduce the risk
of personal injury in the event of a
thrown or broken chain. From time to
time, the catcher may be damaged or
removed. To reduce the risk of personal
injury, do not operate a chain saw with a
damaged or missing chain catcher.
Warning!
Inspect antivibration elements periodi-
cally. Replace damaged, broken or
excessively worn antivibration elements
immediately, since they may result in
loss of control of the saw. A "spongi-
ness" in the feel of the saw, increased
vibration or increased "bottoming" dur-
ing normal operation may indicate
damage, breakage or excessive wear.
Antivibration elements should always
be replaced in sets. If you have any
questions as to whether the antivibra-
tion elements should be replaced,
consult your STIHL servicing dealer.

MS 200 T
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Reactive Forces Including Kickback
The powerful force used to cut wood can
be reversed and work against the
operator. If the rotating chain is suddenly
stopped by contact with any solid object
such as a log or branch or is pinched, the
reactive forces may occur instantly.
These reactive forces may result in loss
of control, which, in turn, may cause
serious or fatal injury. An understanding
of the causes of these reactive forces
may help you avoid the element of
surprise and loss of control. Surprise
contributes to accidents.
The most common reactive forces are:
–kickback,
–pushback,
–pull-in.
Kickback
The reaction of the cutting force of the
chain causes a rotational force on the
chain saw in the direction opposite to the
chain movement. This may fling the bar
up and back in a lightning fast reaction in
an uncontrolled arc mainly in the plane
of the bar. Under some cutting
circumstances the bar moves towards
the operator, who may suffer severe or
fatal injury.
Warning!
When sawing, make sure that the saw
chain does not touch any foreign mate-
rials such as rocks, fences, nails and the
like. Such objects may be flung off,
damage the saw chain or cause the saw
to kickback.
Warning!
Take special care when cutting shat-
tered wood because of the risk of injury
from slivers being caught and thrown in
your direction.
Warning!
The muffler and other parts of the
engine (e. g. fins of the cylinder, spark
plug) become hot during operation and
remain hot for a while after stopping the
engine. To reduce the risk of burns do
not touch the muffler and other parts
while they are hot.
Warning!
To reduce the risk of fire and burn injury,
keep the area around the muffler clean.
Remove excess lubricant and all debris
such as pine needles, branches or
leaves. Let the engine cool down sitting
on concrete, metal, bare ground or solid
wood (e. g. the trunk of a felled tree)
away from any combustible substances.
Warning!
Never modify your muffler. A modified or
damaged muffler could cause an
increase in heat radiation or sparks,
thereby increasing the risk of fire and
burn injury. You may also permanently
damage the engine. Have your muffler
serviced and repaired by your STIHL
servicing dealer only.
Warning!
Reactive forces may occur any time the
chain is rotating. Reactive forces can
cause serious personal injury.
001BA093 LÄ
Kickback may occur
when the moving saw
chain near the upper
quadrant of the bar nose
contacts a solid object or
is pinched.
001BA035 KN

MS 200 T
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Kickback may occur, for example, when
the chain near the upper quadrant of the
bar nose contacts the wood or is
pinched during limbing or when it is
incorrectly used to begin a plunge or
boring cut.
The greater the force of the kickback
reaction, the more difficult it becomes for
the operator to control the saw. Many
factors influence the occurrence and
force of the kickback reaction. These
include chain speed, the speed at which
the bar and chain contact the object, the
angle of contact, the condition of the
chain and other factors.
The type of bar and saw chain you use
is an important factor in the occurrence
and force of the kickback reaction. Some
STIHL bar and chain types are designed
to reduce kickback forces. STIHL
recommends the use of reduced
kickback bars and low kickback chains.
ANSI B 175.1-2000 Chain Saw
Kickback Standard
§ 5.11 of ANSI standard B 175.1-2000,
sets certain performance and design
criteria related to chain saw kickback.
To comply with § 5.11 of
ANSI B 175.1-2000:
a) Saws with a displacement of less
than 3.8 cubic inches (62 cm³)
–must, in their original condition,
meet a 45° computer-derived
kickback angle when equipped with
certain cutting attachments,
–and must be equipped with at least
two devices to reduce the risk of
kickback injury, such as a chain
brake, low kickback chain, reduced
kickback bar, etc.
b) Saws with a displacement of
3.8 cubic inches (62 cm³) and
above
–must be equipped with at least one
device designed to reduce the risk
of kickback injury, such as a chain
brake, low kickback chain, reduced
kickback bar, etc.
The computer-derived angles for saws
below 3.8 cubic inches (62 cm³)
displacement are measured by applying
a computer program to test results from
a kickback test machine.
In addition, features designed to reduce
kickback injuries may lose some of their
effectiveness when they are no longer in
their original condition, especially if they
have been improperly maintained.
Compliance with § 5.11 of ANSI
B 175.1-2000 does not automatically
mean that in a real life kickback the bar
and chain will rotate at most 45°.
–bar and chain combinations listed
as complying in the "Specifications"
section of the instruction manual or
–other replacement bar and chain
combinations marked in
accordance with the standard for
use on the powerhead or
–replacement chain designated "low
kickback saw chain".
See the section on "Low kickback saw
chain and reduced kickback bars".
Devices for Reducing the Risk of
Kickback Injury
STIHL recommends the use of the
STIHL Quickstop chain brake on your
powerhead with green labeled reduced
kickback bars and low kickback chains.
STIHL Quickstop Chain Brake
STIHL has developed a chain stopping
system designed to reduce the risk of
injury in certain kickback situations. It is
called a Quickstop chain brake. The
Quickstop chain brake is standard
equipment on your STIHL chain saw.
Warning!
The computer-derived angles of § 5.11
of ANSI B 175.1-2000 may bear no rela-
tionship to actual kickback bar rotation
angles that may occur in real life cutting
situations.
Warning!
In order for powerheads below 3.8 cubic
inches (62 cm³) displacement to comply
with the computed kickback angle
requirements of § 5.11 of
ANSI B 175.1-2000 use only the follow-
ing cutting attachments:
Warning!
To reduce the risk of injury, never use a
saw if the chain brake does not function
properly. Take the saw to your local
STIHL servicing dealer. Do not use the
saw until the problem has been rectified.

MS 200 T
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14
All STIHL chain saws are equipped with
a Quickstop chain brake which can be
activated by inertia. If the forces of an
occurring kickback are sufficiently high,
the hand guard is accelerated towards
the bar nose even without hand contact.
See the chapter entitled "Chain Brake"
of your instruction manual.
Low Kickback Saw Chain and
Reduced Kickback Bars
STIHL offers a variety of bars and
chains. STIHL reduced kickback bars
and low kickback chains are designed to
reduce the risk of kickback injury. Other
chains are designed to obtain higher
cutting efficiency or sharpening ease but
may result in higher kickback tendency.
STIHL has developed a color code
system to help you identify the STIHL
reduced kickback bars and low kickback
chains. Cutting attachments with green
warning decals or green labels on the
packaging are designed to reduce the
risk of kickback injury. The matching of
green decaled powerheads under
3.8 cubic inches (62 cm³) displacement
with green labeled bars and green
labeled chains gives compliance with
the computed kickback angle
requirements of ANSI B 175.1-2000
Warning!
Never operate your chain saw without a
front hand guard. In a kickback situation
this guard helps protect your left hand
and other parts of your body. In addition,
removal of the hand guard on a saw
equipped with a Quickstop chain brake
will deactivate the chain brake.
001BA174 KN
Warning!
No Quickstop or other chain brake
device prevents kickback. These
devices are designed to reduce the risk
of kickback injury, if activated, in certain
kickback situations. In order for the
Quickstop to reduce the risk of kickback
injury, it must be properly maintained
and in good working order. See the
chapter of your instruction manual enti-
tled "Chain Brake" and the section
"Maintenance, Repair and Storing" at
the end of these Safety Precautions and
Working Techniques. In addition, there
must be enough distance between the
bar and the operator to ensure that the
Quickstop has sufficient time to activate
and stop the chain before potential con-
tact with the operator.
Warning!
An improperly maintained chain brake
may increase the time needed to stop
the chain after activation, or may not
activate at all.
Warning!
Never run the chain saw above idle
speed for more than 3 seconds when
the chain brake is engaged or when the
chain is pinched or otherwise caught in
the cut. Clutch slippage can cause
excessive heat, leading to severe dam-
age of the motor housing, clutch and
oiler component and may interfere with
the operation of the chain brake. If
clutch slippage in excess of 3 seconds
has occurred, allow the motor housing
to cool before proceeding and check the
operation of your chain brake as
described in the chapter entitled "Chain
Brake" of your instruction manual. Also
make sure that the chain is not turning
at idle speed (see above at "Important
Adjustments").

MS 200 T
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15
when the products are in their original
condition. Products with yellow decals or
labels are for users with extraordinary
cutting needs and experience and
specialized training for dealing with
kickback.
Low Kickback Chain
Some types of saw chains have
specially designed components to
reduce the force of nose contact
kickback. STIHL has developed low
kickback chain for your powerhead.
"Low kickback saw chain" is a chain
which has met the kickback
performance requirements of § 5.11.2.4
of ANSI B 175.1-2000 (Gasoline-
Powered Chain Saws–Safety
Requirements) when tested in its
original condition on a selected
representative sample of chain saws
below 3.8 cubic inches (62 cm³)
displacement specified in ANSI
B 175.1-2000.
Reduced Kickback Bars
STIHL green labeled reduced kickback
bars are designed to reduce the risk of
kickback injury when used with STIHL
green labeled low kickback chains.
To Avoid Kickback
The best protection from personal injury
that may result from kickback is to avoid
kickback situations:
1. Hold the chain saw firmly with both
hands and maintain a secure grip.
Don’t let go.
2. Be aware of the location of the guide
bar nose at all times.
3. Never let the nose of the guide bar
contact any object. Do not cut limbs
with the nose of the guide bar. Be
especially careful near wire fences
and when cutting small, tough
limbs, small size brush and saplings
which may easily catch the chain.
Warning!
Use of other, non-listed bar/chain com-
binations may increase kickback forces
and the risk of kickback injury. New
bar/chain combinations may be devel-
oped after publication of this literature,
which will, in combination with certain
powerheads, comply with § 5.11 of
ANSI B 175.1-2000. Check with your
STIHL dealer for such combinations.
Warning!
Reduced kickback bars and low kick-
back chains do not prevent kickback,
but they are designed to reduce the risk
of kickback injury. They are available
from your STIHL dealer.
Warning!
Even if your saw is equipped with a
Quickstop chain brake, a reduced kick-
back bar and/or low kickback chain, this
does not eliminate the risk of injury by
kickback. Therefore, always observe all
safety precautions to avoid kickback
situations.
Warning!
There are potential powerhead and bar
combinations with which low kickback
saw chains can be used which have not
been specifically certified to comply with
the 45° computer derived kickback
angle of § 5.11 of ANSI B 175.1-2000.
Some low kickback chains have not
been tested with all powerhead and bar
combinations.
Warning!
A dull or improperly sharpened chain
may reduce or negate the effects of the
design features intended to reduce kick-
back energy. Improper lowering or
sharpening of the depth gauges or
shaping of the cutters may increase the
chance and the potential energy of a
kickback. Always cut with a properly
sharpened chain.
Warning!
When used with other, more aggressive
chains, these bars may be less effective
in reducing kickback.
Warning!
For a properly balanced saw and in
order to comply with § 5.12.1 of ANSI
B 175.1-2000, use only bar lengths
listed in the specifications chapter of the
instruction manual for your powerhead.
Warning!
Do not mount a bow guide on any
STIHL chain saw. Any chain saw
equipped with a bow guide is potentially
very dangerous. The risk of kickback is
increased with a bow guide because of
the increased kickback contact area.
Low kickback chain will not significantly
reduce the risk of kickback injury when
used on a bow guide.

MS 200 T
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4. Don't overreach.
5. Don't cut above shoulder height.
6. Begin cutting and continue at full
throttle.
7. Cut only one log at a time.
8. Use extreme caution when
reentering a previous cut.
9. Do not attempt to plunge cut if you
are not experienced with these
cutting techniques.
10. Be alert for shifting of the log or
other forces that may cause the cut
to close and pinch the chain.
11. Maintain saw chain properly. Cut
with a correctly sharpened, properly
tensioned chain at all times.
12. Stand to the side of the cutting path
of the chain saw.
A = Pull-in
Pull-in occurs when the chain on the
bottom of the bar is suddenly stopped
when it is pinched, caught or encounters
a foreign object in the wood. The
reaction of the chain pulls the saw
forward and may cause the operator to
lose control.
Pull-in frequently occurs when the
bumper spike of the saw is not held
securely against the tree or limb and
when the chain is not rotating at full
speed before it contacts the wood.
To Avoid Pull-in
1. Always start a cut with the chain
rotating at full speed and the
bumper spike in contact with the
wood.
2. The risk of pull-in may also be
reduced by using wedges to open
the kerf or cut.
B = Pushback
Pushback occurs when the chain on the
top of the bar is suddenly stopped when
it is pinched, caught or encounters a
foreign object in the wood. The reaction
of the chain may drive the saw rapidly
straight back toward the operator and
may cause loss of saw control.
Pushback frequently occurs when the
top of the bar is used for cutting.
To Avoid Pushback
1. Be alert to forces or situations that
may cause material to pinch the top
of the chain.
2. Do not cut more than one log at a
time.
3. Do not twist the saw when
withdrawing the bar from a plunge
cut or underbuck cut because the
chain can pinch.
4. Do not underbuck freely hanging
limbs because the chain may get
pinched and cause pushback and
loss of control.
For this reason this special chain saw
should be used only for work in a tree by
persons trained in special cutting and
working techniques. This type of chain
saw is not designed for cutting work on
the ground, such as felling and bucking.
Because this chain saw is not intended
for use on the ground, this manual does
not contain instructions for felling or for
limbing and bucking felled trees. For
instructions on these techniques when
using other STIHL chain saw models,
see the instruction manuals for these
saws or the STIHL Chain Saw Safety
Manual, which is available free from
your STIHL servicing dealer.
001BA037 KN
A
Warning!
Use extreme caution when cutting small
size brush and saplings which may eas-
ily catch the chain, be whipped towards
you or pull you off balance.
001BA038 KN
B
Warning!
This chain saw equipped with a top han-
dle is designed specifically for tree
surgery and maintenance. Due to the
special handle design (closely spaced
handles), there is an increased risk of
injury from loss of control.

MS 200 T
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Cutting Techniques
Logs under strain:
Risk of pinching! Always start relieving
cut (1) at compression side. Then make
bucking cut (2) at tension side. If the saw
pinches, stop the engine and remove it
from the log.
Only properly trained professionals
should work in an area where the logs,
limbs and roots are tangled. Working in
"blow down" areas is extremely
hazardous. Drag the logs into a clear
area before cutting. Pull out exposed
and cleared logs first.
If conditions allow, work from a lift
bucket.
MAINTENANCE, REPAIR AND
STORING
Maintenance, replacement, or repair
of the emission control devices and
systems may be performed by any
nonroad engine repair establishment
or individual. However, if you make a
warranty claim for a component
which has not been serviced or
maintained properly or if
nonapproved replacement parts were
used, STIHL may deny coverage.
Strictly follow the maintenance and
repair instructions in the appropriate
section of your instruction manual.
Please refer to the maintenance chart in
this manual.
Wear gloves when handling or
performing maintenance on saw chains.
1
001BA151 KN
2
1
001BA152 KN
2
Warning!
Be extremely cautious when cutting
limbs under tension (spring poles). The
limbs could spring back toward the
operator and cause loss of control of the
saw and severe or fatal injury to the
operator.
Warning!
Use only identical STIHL replacement
parts for maintenance and repair. Use of
non-STIHL parts may cause serious or
fatal injury.
Warning!
Always stop the engine and make sure
that the cutting tool is stopped before
doing any maintenance or repair work or
cleaning the power tool.
Warning!
Do not attempt any maintenance or
repair work not described in your
instruction manual. Have such work per-
formed by your STIHL servicing dealer
only. For example, if improper tools are
used to remove the flywheel or if an
improper tool is used to hold the fly-
wheel in order to remove the clutch,
structural damage to the flywheel could
occur and could subsequently cause the
flywheel to burst.
Warning!
Use the specified spark plug and make
sure it and the ignition lead are always
clean and in good condition. Always
press spark plug boot snugly onto spark
plug terminal of the proper size. (Note: If
terminal has detachable SAE adapter
nut, it must be securely attached.) A
loose connection between spark plug
terminal and the ignition wire connector
in the boot may create arcing that could
ignite combustible fumes and cause a
fire.
Warning!
Never test the ignition system with the
spark plug boot removed from the spark
plug or with a removed spark plug, since
uncontained sparking may cause a fire.

MS 200 T
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18
If your muffler was equipped with a
spark-arresting screen to reduce the risk
of fire, never operate your saw if the
screen is missing or damaged.
Remember that the risk of forest fires is
greater in hot or dry weather.
Keep the chain, bar and sprocket clean;
replace worn sprockets or chains. Keep
the chain sharp. You can spot a dull
chain when easy-to-cut wood becomes
hard to cut and burn marks appear on
the wood. Keep the chain at proper
tension.
Tighten all nuts, bolts and screws except
the carburetor adjustment screws after
each use.
The amount of wear will vary depending
upon usage, conditions under which the
saw is used and other factors. Excessive
wear will reduce the effectiveness of the
chain brake and can render it
inoperable.
For the proper and effective operation of
the chain brake, the brake band and
clutch drum must be kept free of dirt,
grease and other foreign matter which
may reduce friction of the band on the
drum.
For these reasons, each STIHL chain
saw should be returned to trained
personnel such as your STIHL servicing
dealer for periodic inspection and
servicing of the brake system according
to the following schedule:
Heavy usage – every three months,
Moderate usage – twice a year,
Occasional usage – annually.
The chain saw should also be returned
immediately for maintenance whenever
the brake system cannot be thoroughly
cleaned or there is a change in its
operating characteristics.
For any maintenance of the emission
control system please refer to the
maintenance chart and to the limited
warranty statement near the end of the
instruction manual.
Do not clean your machine with a
pressure washer. The solid jet of water
may damage parts of the machine.
Store chain saw in a dry place and away
from children. Before storing for longer
than a few days, always empty the fuel
tank (see chapter "Storing the Machine"
in the instruction manual).
STIHL is the only manufacturer in the
industry to produce its own chain saws,
guide bars, saw chains and chain
sprockets.
A cutting attachment consists of the saw
chain, guide bar and chain sprocket.
The cutting attachment that comes
standard is designed to exactly match
the chain saw.
–The pitch (t) of the saw chain (1),
chain sprocket and the nose
sprocket of the Rollomatic guide bar
must match.
–The drive link gauge (2) of the saw
chain (1) must match the groove
width of the guide bar (3).
If non-matching components are used,
the cutting attachment may be damaged
beyond repair after a short period of
operation.
Warning!
Do not operate your chain saw if the
muffler is damaged, missing or modi-
fied. An improperly maintained muffler
will increase the risk of fire and hearing
loss.
Warning!
In order for the chain brake on your
STIHL chain saw to properly perform its
function of reducing the risk of kickback
and other injuries, it must be properly
maintained. Like an automobile brake, a
chain saw chain brake incurs wear each
time it is engaged.
Cutting Attachment
001BA191 KN
1
2
3
a
t = a : 2