Strautmann PP 1207 Quick guide

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Operating instructions
(Translation of the original)
PP 1207, PP 1208, PP 1208 L and Plus
70
Strautmann
Umwelttechnik GmbH
Auf dem Haarkamp 22
49219 Glandorf, Germany

Identification data
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Identification data
Tool/Machine/System
Model designation: Gantry press
Model: PP 1207, PP 1208, PP1208 L,
Plus 70
Order / Identification number
Machine number: ___________________
Year of manufacture: ___________________
Customer details:
Company name:
Order no.:
Site:
Manufacturer's address:
Company name: Strautmann Umwelttechnik GmbH
Street: Auf dem Haarkamp 22
Location: 49219 Glandorf, Germany
Telephone no.: +49 (0) 54 26 / 80 777 – 0
Fax no.: +49 (0) 54 26 / 80 777 – 20
Email [e-mail]
Ordering spare parts and
customer service:
Ordering spare parts
Fax [phone] / 80 777 – 20
Email [e-mail]
Internet http://www.strautmann-umwelt.de
Document data:
Version:
END
Creation date: 20.07.11

Contents
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Contents
1 General information............................................................ 1-1
1.1 Introduction ................................................................................................. 1-1
1.2 Information on copyrights and property rights........................................ 1-1
1.3 Information for the operating company .................................................... 1-1
1.4 Instruction and training aids...................................................................... 1-3
1.5 Examples of training topics ....................................................................... 1-4
2 Safety................................................................................... 2-1
2.1 General information.................................................................................... 2-1
2.2 Information on signs and symbols............................................................ 2-1
2.3 Intended use................................................................................................ 2-2
2.4 Residual risk................................................................................................ 2-2
2.5 Description of the protective equipment .................................................. 2-4
2.5.1 Location of the Emergency Stop devices ........................................................................... 2-4
2.5.2 Safety equipment on the gantry press ................................................................................ 2-4
2.6 Labels and signs on the gantry press....................................................... 2-5
2.7 Labels and signs to be attached by the plant operator ........................... 2-5
2.8 Safety instructions for the operating personnel ...................................... 2-5
2.9 Safety instructions for servicing and troubleshooting on the
gantry press ................................................................................................ 2-6
2.10 Information on particular types of danger ................................................ 2-7
2.10.1 Electrics .................................................................................................................................. 2-7
2.10.2 Hydraulic system ................................................................................................................... 2-8
2.10.3 Noise ....................................................................................................................................... 2-8
3 Product description............................................................ 3-1
3.1 General information.................................................................................... 3-1
3.2 Press chamber ............................................................................................ 3-2
3.3 Electrics ....................................................................................................... 3-2

Contents
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3.4 Hydraulic system ........................................................................................ 3-3
3.5 Technical data ............................................................................................. 3-4
4 Transportation and installation ......................................... 4-1
4.1 General information.................................................................................... 4-1
4.2 Transportation by crane ............................................................................. 4-1
4.3 Transportation with floor conveyor........................................................... 4-3
4.4 Assembly ..................................................................................................... 4-3
4.4.1 Installation .............................................................................................................................. 4-3
4.4.2 Electrical connection............................................................................................................. 4-4
4.4.3 Hydraulic system ................................................................................................................... 4-5
4.5 Checklist ...................................................................................................... 4-5
5 Operation and control ........................................................ 5-1
5.1 General information.................................................................................... 5-1
5.2 Controls and displays................................................................................. 5-2
5.2.1 Controls for two-handed control (only for hydraulic door lock)....................................... 5-3
5.3 Switching on the gantry press................................................................... 5-4
5.3.1 Starting the gantry press in automatic mode: .................................................................... 5-4
5.3.2 Starting the gantry press in manual mode: ........................................................................ 5-4
5.4 Gantry press operation............................................................................... 5-4
5.4.1 Preparing the press chamber............................................................................................... 5-4
5.4.2 Loading and compressing .................................................................................................. 5-10
5.4.3 Finishing and tying up bales .............................................................................................. 5-11
5.4.4 Removing bale, finishing work........................................................................................... 5-12
5.5 Faults in operational sequence ............................................................... 5-13
6 Servicing ............................................................................. 6-1
6.1 Care.............................................................................................................. 6-2
6.2 Cleaning schedule ...................................................................................... 6-3
6.3 Maintenance ................................................................................................ 6-6
6.3.1 General maintenance instructions....................................................................................... 6-6
6.3.2 Safe maintenance of electrical equipment.......................................................................... 6-7
6.3.3 Safe maintenance of hydraulic equipment ......................................................................... 6-7

Contents
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6.3.4 Hydraulic oil ........................................................................................................................... 6-8
6.4 Maintenance schedule................................................................................ 6-9
6.5 Repairs....................................................................................................... 6-10
7 Disposal............................................................................... 7-1
7.1 Environmental protection........................................................................... 7-1
7.2 Oil and oily waste, lubricating greases ..................................................... 7-1
7.3 Plastics ........................................................................................................ 7-2
7.4 Metals........................................................................................................... 7-2
7.5 Electrical and electronic scrap .................................................................. 7-2
7.6 Final shutdown............................................................................................ 7-2
8 Appendix ............................................................................. 8-1
8.1 Declaration of Conformity .......................................................................... 8-2
8.2 Assembly drawings .................................................................................... 8-3
8.3 Parts list with recommended/identified spare parts ................................ 8-4
8.4 Hydraulic diagram + parts list.................................................................... 8-5
8.5 Circuit diagram + parts list......................................................................... 8-6
8.6 Supplier documentation ............................................................................. 8-7

General information
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1 General information
1.1 Introduction
These operating instructions provide a significant level of assistance for the correct
and safe operation of the PP 1207, PP 1208, PP 1208 L and Plus 70, known
hereinafter in these operating instructions as a gantry press.
The operating instructions contain important information for safe, proper and efficient
operation of the gantry press. Observance of the operating instructions helps prevent
hazards, reduces repair costs and downtimes and increases the reliability and service
life of the gantry press.
The operating instructions must always be available and must be read and used by
every person who is authorised to work on or with the gantry press. This includes
–operation and troubleshooting during operation,
–servicing (care, maintenance, repairs) and/or
–transportation.
1.2 Information on copyrights and property rights
These operating instructions must be treated as confidential. They are to be made
accessible to authorised persons only.
They must not be handed over to third parties without the written consent of
Strautmann Umwelttechnik GmbH.
All documentation is protected in accordance with the copyright law. No part of this
documentation may be reproduced or transmitted, or its contents used or disclosed,
without express written permission.
1.3 Information for the operating company
The operating instructions are an important component of the gantry press. The plant
operator shall ensure that operating personnel are familiarised with these instructions.

General information
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The plant operator must supplement the operating instructions with operating
procedures based on national regulations for accident prevention and for
environmental protection, including information on supervisory and reporting
obligations with regard to operational characteristics, e.g. with reference to work
organisation, work flows and utilised personnel.
Apart from the operating instructions and the obligatory regulations for the accident
prevention applicable in the country of use as well as in the location of use, the
acknowledged technical regulations for safe and correct operation must also be
observed.
The plant operator must not modify, extend or convert the gantry press without
authorisation from Strautmann Umwelttechnik GmbH! This applies in particular to the
installation and setting of safety equipment and safety valves as well as to welding
operations on load-bearing components.
Spare parts to be used must comply with the technical requirements specified by
Strautmann Umwelttechnik GmbH. This is always guaranteed when original spare
parts are used!
Use only trained or instructed personnel for the operation, maintenance, repair and
transportation of the gantry press. Clearly specify the responsibilities of the personnel
for operation, maintenance, repairs and transportation.

General information
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1.4 Instruction and training aids
As the employer/plant operator, you are obliged to inform and instruct the operating
personnel about existing legal provisions and accident prevention regulations as well
as about existing safety equipment on the gantry press. This obligation also extends
to safety equipment which is installed around the gantry press. In doing so, the
various professional qualifications of the employees must be taken into consideration.
The operating personnel must have understood the instruction process and it must be
ensured that such instruction is observed.
Only in this way will your personnel work in a safety-conscious manner. Observance
of the instruction process should be checked regularly.
As the employer/ plant operator, you should therefore be able to acknowledge in
writing that each employee has received instruction.
The following pages contain examples of training topics as well as a master copy
form to acknowledge that employees have received training/instruction.

General information
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1.5 Examples of training topics
1. Safety
Accident prevention regulations
General legal provisions
General safety instructions
Emergency measures
Safety instructions for operation of the gantry press
Handling the safety equipment for the gantry press
Safety equipment in the vicinity of the gantry press
Meaning of symbols and signs
_________________________________
_________________________________
2. Operation of the gantry press
Handling the gantry press controls
Explanation of the operating instructions for the operating personnel
Particular experience of the plant operator when handling the gantrty press
Troubleshooting
_________________________________
_________________________________
3. Servicing and maintenance instructions
Approved handling of cleaning agents, lubricants
Particular experience of the operating company in the areas of maintenance,
servicing, cleaning and care of the gantry press
_________________________________
_________________________________

General information
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Acknowledgement of the instruction
Subject of the instruction:
Date: Training manager: Signature of the training
manager:
No. Last name, first name Signature
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