Stuart Turner ABB V150-45-2V-1 Guide

Booster Set (Vertical Twin) Installation,
Operation & Maintenance Instructions
Please leave this instruction booklet with the owner as
it contains important guarantee, maintenance and safety
information
Read this manual carefully before commencing installation.
This manual covers the following products:
ABB V150-45-2V-1
Pt. No. 46684
ABB V260-65-2V-1
Pt. No. 46687
ABB V150-60-2V-1
Pt. No. 46685
ABB V260-75-2V-1
Pt. No. 46688
ABB V150-75-2V-1
Pt. No. 46686
ABB V260-85-2V-1
Pt. No. 46689
(Subject to evidence of the required maintenance)
CE compliant product

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PRODUCT DESCRIPTION
Twin electric motor driven centrifugal pump set complete with an automatic variable
speed duty/assist control system, incorporating pumps, VSD, transducer, pressure vessel
and electronic control.
APPLICATION
The Aquaboost Booster Set (vertical twin) range is designed for pressure boosting stored,
clean cold water into systems, where under gravity, no flow is available.
Inlet pressures to the pump and ambient temperatures must not exceed the
values given in the technical specifications.
zThis pump set must not be used for any other application without
the written consent of Stuart Turner Ltd.
zThis pump MUST NOT be connected directly to the mains water
supply.
zThis appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance
in a safe way and understand the hazards involved. Children shall
not play with the appliance. Cleaning and user maintenance shall
not be made by children without supervision.
zChildren should be supervised to ensure that they do not play with
the appliance.
Please read installation details carefully as they are intended to ensure this
product provides long, trouble free service. Failure to install the unit in
accordance with the installation instructions will lead to invalidation of the
warranty.
STORAGE
If this product is not to be installed immediately on receipt, ensure that it is stored in a dry,
frost and vibration free location in its original packaging.
CONTENTS Page
Checklist ........................................................... 3
Important Facts - read before commencing installation ...................... 5
Location ........................................................... 7
Installation ......................................................... 9
Electrical ........................................................... 10
Control Programming ................................................. 13
Commissioning ...................................................... 20
Maintenance ........................................................ 22
Technical Specication ................................................ 23
Trouble Shooting .................................................... 25
Guarantee .......................................................... 27

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CHECKLIST
Your product may vary slightly from the picture above.
Product Identification
Item Description Qty Item Description Qty
Booster set 1 Anti-vibration mounts 4
Pressure vessel (supplied loose) 1
AC
B
IMPORTANT: With the pump removed from its packaging check for any
damage prior to installation. If any damage is found contact Stuart Turner Ltd
within 24 hours of receipt.
AB B V 150 45 2 V 1
No of pumps
Metres head (valve closed)
Flow rate (full flow, both pumps)
Variable speed
Aquaboost
Booster set
Vertical (pump orientation)
Single phase
Fig. 1
Discharge manifold
Removable cap
(ref: 2.25)
Suction manifold
Removable cap
(ref: 2.25)
Rating
plate
BA
C

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Cont ...
Product Performance
Performance curve indicates maximum performance, both pumps running.
0
1
2
3
4
5
6
7
8
9
0
10
20
30
40
50
60
70
80
90
100
0 50 100 150 200 250 300
Head (bar)
HEAD (metres)
FLOW (l/min)
Fig. 2

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Cont ...
1 IMPORTANT FACTS: READ BEFORE COMMENCING PUMP INSTALLATION
A. Water storage capacity.
1.11 The cold water storage capacity must be sufficient to meet the flow rates
required by the pumped equipment and any other water using fittings and
appliances, which may be operated simultaneously.
1.12 Ensure the pump is primed as described in the priming section before starting,
damage to the shaft seal will result otherwise. See Section 6 - Commissioning.
B. Water temperature
This unit is designed to pump cold water only which should not exceed the following
values:
1.13 The maximum allowable water temperature is 23 oC.
1.14 The minimum allowable water temperature is 4 oC.
Note: Pump sets are available for handling greater temperatures, please contact us
for further information.
C. Pipework - General
1.15 Secure pipework: Ensure pipework to and from the booster set is
independently supported & clipped to prevent forces being transferred to inlet
and outlet branches of pump. Flexible hoses not supplied.
1.16 Flux: Solder joints must be completed and flux residues removed prior to pump
installation (flux damage will void any warranty).
1.17 Pipework design: Care should be taken in the design of pipework runs to
minimize the risk of air locks e.g. use drawn bends rather than 90obends.
1.18 DO NOT install a non-return valve, or devices which contain non-
return valves, in the suction (inlet) pipework to the pump. The pump
must be free to vent to the supply tank at all times.
1.19 DO NOT connect this pump to the mains water supply.
D. Plumbing Installation Regulations
1.20 The plumbing installation must comply with the current water and building
regulations.
1.21 The plumbing installation must be installed by a qualified person.
1.22 The electrical installation must be carried out in accordance with the current
national electrical regulations.
1.23 The electrical installation must be installed by a qualified person.
E. Pressure vessel
1.24 Ensure the pressure vessel is installed correctly before operating the unit, to
avoid damage to the pumps/controls.
Do not attempt to dismantle the pressure vessel
Pressure vessel is charged at the factory see Section 7 - Maintenance for
details.