Stuart Turner Wasteflo Installation and operating instructions

Installation & Maintenance Instructions
Please leave this instruction booklet with the home owner
as it contains important guarantee, maintenance and safety
information
Shower Waste Pump/
Controller with Tiled Floor
Gully - SWP TF
Part No 46597
Shower Waste Pump/
Controller with Sheet Vinyl
Floor Gully - SWP SF
Part No 46598
Shower Waste Pump/
Controller with 90 mm
Shower Tray Gully - SWP 90
Part No 46599
Shower Waste Pump/
Controller with 52 mm
Shower Tray Gully - SWP 52
Part No 46600
CE compliant product
Stuart Turner Shower Waste Pump and Controller kit options.
Controller and Pump Assembly

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Cont ...
PRODUCT DESCRIPTION
The Shower Waste Pump Kit is an automatic drainage system, for removal of water from
showers, wet rooms and level access bathrooms.
Please note the following warning signs.
Warning of possible electrical hazard.
Possible danger to personnel or important installation requirement.
APPLICATION
All the safety and operating instructions in this booklet must be
followed.
The unit must not be used for any other application without the
written consent of Stuart Turner Limited.
The unit must be installed by a qualified person.
The unit is not suitable for heavy commercial/industrial
applications.
The plumbing installation must comply with the latest Building
Regulations.
The wiring installation must comply with the latest Wiring
Regulations (BS7671).
This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have
been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved.
Children shall not play with the appliance. Cleaning and user
maintenance shall not be made by children without supervision.
Children should be supervised to ensure that they do not play with
the appliance.
Please read installation details carefully as they are intended to ensure this
product provides long, trouble free service. Failure to install the unit in
accordance with the installation instructions will lead to invalidation of the
warranty.
STORAGE
If this product is not to be installed immediately on receipt, ensure that it is stored in a dry,
frost and vibration free location in its original packaging.

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Cont ...
CHECKLIST
Controller assembly
Pump assembly
A
B
C
Fig. 1
Your product may vary slightly from the picture above.
Item Description Qty Item Description Qty
Controller 1 Pump 1
Controller bracket 4 Housing 1
Fixing screw 4 M4 washer 2
Mounting washer 3 M4 screw 2
Cable grommet 1 Joker valve 2
Pump bracket 1 22 mm fitting 2
A
B
C
D
E
F
G
H
I
J
K
L
Fig. 2
D
E
F
G
H
I
J
K
L

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Cont ...
Gully assembly
See the installation & maintenance instructions provided with the gully.
These parts are not supplied:
Cable, to connect pump to controller (HO5VV-F2 2.5 mm2).
IP55 cable connector, suitable for 2.5 mm2cable.
Screws and raw plugs, to mount the pump bracket.
22 mm pipework, for pump connection.

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Cont ...
1 LOCATION
1.11 The controller assembly is a class II appliance which must be located outside
the bathroom, and within a dry area. It must be positioned at a distance no
further than 3 metres away from the shower gully, to allow the gully switch wire
to be connected.
Ensure easy access, to allow service.
1.12 The pump assembly can be located within the bathroom, within zones 1 and 2,
according to BS 7671, and at a distance no greater than 3 metres away from
controller. Ensure plumbing pipe distances are met (Fig. 4) and that there is easy
access, to allow service. The pump assembly must be located away from the
direct line of water jets, where possible.
1.13 Both the controller and pump must be positioned away from heat sources,
such as radiators and heaters. Care must be taken to protect the unit from frost
and freezing. All pipes at risk of freezing must be protected by thermal
insulation.
2 CONNECTIONS
2.11 Wiring:
2.12 Plumbing:
1 m (max)
0,2 m (min)
4 m (max)
3 m (max)
0,5 m (max)
(Install pump as low as possible)
(Install pump as close
as possible to gully)
22 mm Compression
22 mm Compression
Waste pipe
connection
Use formed bends
Fig. 4
Pump supply lead
2,5 mm² - not supplied
3 metres max
Gully switch lead
UL style 2464 - supplied with gully
3 metres max
L N
Connector
- not supplied
230/1/50
+
-
Mains supply lead
HO5VVF2 - supplied with controller
1,5 metres
Fig. 3

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3 INSTALLATION
3.11 Pump to be mounted as shown in Fig. 5, and to be against a solid wall, to
limit vibration.
3.12 Use formed bends or 2 x 45obends as shown in Fig. 6 and keep to a
minimum. Do not use 90oelbows.
3.13 Keep connection pipework as straight as possible, with minimum number of
vertical and horizontal runs (Fig. 4).
3.14 Do not combine pump discharge with any other appliance, to reduce risk of
siphoning.
3.15 Always ensure full access to the pump and controller is possible for
maintenance.
3.16 Step 1 GULLY installation:
For the gully installation, see the Installation & Maintenance Instructions provided
with the gully.
3.17 Step 2 Controller installation:
First fix the 4 off brackets (B) to the controller (A) using the screws (C) provided
(Fig. 1).
Now fix the controller to the wall using suitable fixing screws.
3.18 Step 3 Pump installation:
First fix 3 off adhesive mounting washers (D) to the back of the bracket (F) and
assemble the cable grommet (E) to the centre of the bracket (Fig. 2).
Now fix the pump bracket to the wall using suitable fixing screws (not supplied).
The position of the bracket is determined by both the wiring and plumbing
requirements (Figs. 3 & 4).
Assemble the joker valves (K) into the pump body port connections, noting that
the position of the joker valve is different for inlet and outlet connection (Fig. 7).
Note: Either of the pump ports can be used for inlet and outlet connection and
will be determined by your plumbing requirements.
The fitting (L) can now be assembled, and hand tightened to ensure a watertight
seal.
Fig. 7
Inlet connection
Water flow
Outlet connection
Water flow
Fig. 5 Fig. 6

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Cont ...
4 ELECTRICAL INSTALLATION
4.11 Regulations: The electrical installation must be carried out in
accordance with the current national electrical regulations and installed
by a qualified person.
4.12 Safety: In the interests of electrical safety a 30 mA. residual current
device (R.C.D. not supplied) should be installed in the supply circuit.
This may be part of a consumer unit or a separate unit.
4.13 Before starting work on the electrical installation ensure the power
supply is isolated.
4.14 The wiring must not be exposed to water.
4.15 The supply cable must be positioned so that it is not stepped on, cut or
damaged.
4.16 The controller is provided with a factory fitted supply cord. This must be
permanently connected to the fixed wiring of the mains supply. Means for
disconnection must be incorporated in the fixed wiring.
4.17 A suitable method of connection would be via a double pole switched fused
connection unit complying with BS 1363-4, protected with a fuse (see
Section 8 - Technical specification).
4.18 The connection unit should be mounted in an easily accessible position.
4.19 Fuse: A 3 Amp fuse must be fitted.
4.20 The switch control lead and pump supply lead must be connected as shown in
Fig. 8.
4.21 Use 2.5 mm2CSA cable, along with a suitable connector (not supplied) for
joining the pump supply lead to the pump. The pump cable must be routed
through the cable grommet (E).
Note: Prepare the gully switch lead and the pump lead as Fig. 9.
Do not allow excess wire to be placed inside the controller. The
wires from the controller should be arranged as shown in Fig. 8.
Ensure protective cover is replaced as shown in Fig. 10.
N
L
+
-
FUSE
RATING: 250 mA
FUSE
RATING: 4 A
SUPPLY
230/1/50
GULLY SWITCH
5 VDC
PUMP
24 VDC
7
5
20MAX
Fig. 9
Fig. 10
Fig. 8

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Cont ...
6 COMMISSIONING
Before running water through the system, ensure all building debris is
removed from the shower tray and gully.
6.11 The shower waste pump will operate automatically as soon as the required level
of water enters the shower tray.
6.12 The pump will start slowly, while the controller automatically adapts the speed of
the pump to the flow of water into the gully.
6.13 First check that the pump starts after operating the shower.
6.14 Run the shower for a few minutes and check that all connections are watertight.
6.15 Now turn off the shower, to check the purge cycle.
6.16 The purge cycle will start 60 seconds after the last operation of the pump. The
purge cycle will last for 15 seconds.
7 MAINTENANCE
Acid based descalents and aggressive cleaning agents must not
come into contact with the unit.
If in any doubt as to the suitability of the chemical solutions,
please contact our PumpAssist Helpline.
As water is heated scale deposits are released in areas of hard
water. It is recommended that a non acid based descalent is used
to remove limescale. To be carried out every three months.
There should be no dripping from the shower, as this will cause
the pump to operate.
Do not use the shower in the event of a power failure.
7.11 Once installed the pump and controller will not require special maintenance in
normal working conditions.
5 PIPE CONNECTIONS AND FINAL ASSEMBLY
5.11 The pump can now be assembled onto the bracket, and the pipe connections
completed as shown in Fig. 11.
5.12 The 22 mm fitting (L) must be assembled as shown. Fit the nut over the pipe,
then push the grab ring, washer and seal onto the pipe until the end of the seal
is level with the end of the pipe. Now position the pipe into the connector, and
secure the nut, but do not tighten at this stage. Finally push the pipe into the
connector until the internal pipe stop is met, and secure the nut.
5.13 Complete the assembly by fitting the housing (H), and fixing using the screws (J)
and washers (I) provided.
Fig. 11

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Cont ...
7.12 Stuart Turner gullies – cleaning procedure
It is recommended that the gully is cleaned at least every 3 months, to remove
hair, soap and scale deposit, as follows:
A more frequent maintenance may be required depending on usage.
This procedure covers all Stuart Turner gullies - images used for reference
only.
1. Using ‘Hook’ provided remove central Grille from
Gully, clean the Grill and rinse with fresh water
(Fig 12).
2. Using ‘Hook’ provided remove Sensor Cover
from Gully, clean the Cover and rinse with fresh
water (Fig 13).
3. Remove all debris from Gully and clean around
the Sensor switch, taking particular care around
the Sensor Switch Float to ensure no damage
occurs (Fig 14). Flush with clean fresh water.
4. Ensure the Sensor Switch Float is free to move
up / down on the Shaft.
5. If the Sensor Switch Float is stuck / not freely
moving, clean any detriment from the Shaft
ensuring no damage to the Shaft or Float occurs.
If scale is present this can be cleaned off using a
NON ACID based descalent. Flush with clean
fresh water.
6. Re-assembly is the reverse of the instructions
above. Note the position of Sensor Cover
(Fig. 15).
7. Once re-assembled flush the Gully with clean
fresh water and check Pump System is operating
correctly.
8. If the Sensor Switch is damaged or not working please refer to the full
Shower Tray Pump Assembly instruction sheet for how to replace this part.
7.13 For Further Technical Support: Phone the Stuart Turner PumpAssist team
on [phone]. Our staff are trained to help and advise you over the
phone.
Fig. 12
Fig. 13
Sensor hole must be
aligned with outlet
Sensor Switch Float
Fig. 15
Fig. 14

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8 TECHNICAL SPECIFICATION
Stuart Turner reserve the right to amend the specification in line with its policy of
continuous development of its products.
Pump Model
SWP -
52 mm
46600
SWP -
90 mm
46599
SWP -
Sheet Vinyl
46600
SWP -
Tiled Floor
46600
General Guarantee 2 years
Features Easy access flow sensor 
Smart technology 
Variable speed pump 
Performance Maximum head 1 metre
Pump distance (vertical) 1 metre
Pumping distance (horizontal) 4 metres
Maximum flow 9 l/min 12 l/min
Maximum ambient air temperature 40 oC
Min / Max water temperature Min 4 oC / Max 50 oC
Connections Pump connections 22 mm OD (compression fitting)
Pump Duty rating 30 mins on / 30 mins off
Electrical Power supply / phase / frequency 230 V a.c. / 1 / 50 Hz
Current (full load) 0.3 Amps
Power consumption 60 Watts
Fuse rating 4 Amps (pump), 250 mA (transformer)
Power cable (pre-wired) 1.5 metres
Physical Enclosure protection IP55
Pump Width: 237 mm, height: 314 mm, depth: 164 mm
Control unit Width: 165 mm, height: 150 mm, depth: 76 mm
Gully Dia.: 84 mm,
height: 70 mm
Dia.: 113 mm,
height: 74 mm
Dia.: 186 mm,
height: 79 mm
Dia.: 186 mm,
height: 79 mm
Weight (including fittings) 6.8 Kg 5.5 Kg 6.0 Kg 5.9 Kg
237
66
162
314
164
44
COMPRESSION CONNECTOR
SUITABLE FOR PIPE SIZE
O22 mm
COMPRESSION CONNECTOR
SUITABLE FOR PIPE SIZE
O22 mm
Fig. 16
125
150
165
76
1,5 METRES
SUPPLY LEAD

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Cont ...
9 FAULT FINDING
WARNING: The controller must be disconnected from the power
supply before any service.
All work involving access to the pump or controller must be carried
out by an approved engineer. Contact Stuart Turner Ltd for details of
approved service engineers.
9.11 Environment Protection: Your appliance contains valuable materials which
can be recovered or recycled.
At the end of the products’ useful life, please leave it at an appropriate local civic
waste collection point.
Symptoms Probable Cause Recommended Action
Pump will not start. Electrical supply. Check wiring connections.
Check fuse (see Technical specification
section).
Check circuit breaker is set.
Thermal protection
activated.
Wait approximately 20 minutes for the circuit
to reset.
Gully float switch stuck. Clean gully to ensure float operates (see
cleaning procedure).
Pump works, but
does not discharge, or
discharges slowly.
The outlet and/or
suction pipe is blocked.
Joker valves have
worn.
Clean pipes.
Check for wear and cracks, and replace if
necessary.
The motor buzzes, but
does not spin.
Pump is blocked. Do not attempt to service the pump.
Contact Stuart Turner Ltd.
The pump does not
stop.
Gully float switch stuck. Clean gully to ensure float operates (see
cleaning procedure).
Pump runs but does
not remove water quick
enough.
Water flow is greater
than pump capacity.
Refer to max. flow rates detailed in technical
specification. Shower should not exceed
these rates.

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10 THE WASTEFLO GUARANTEE
Congratulations on purchasing a shower waste pump.
We are confident this shower waste pump will provide many years of trouble free
service as all our products are manufactured to the very highest standard.
The Wasteflo shower waste pump is guaranteed to be free from defects in materials or
workmanship for 2 years from the date of purchase.
Within the guarantee period we will repair, free of charge, any defects in the shower
waste pump resulting from faults in material or workmanship, repairing or exchanging
the whole unit as we may reasonably decide.
Not covered by this guarantee: Damage arising from incorrect installation, improper
use, unauthorised repair, normal wear and tear and defects which have a negligible
effect on the value or operation of the shower waste pump.
Reasonable evidence must be supplied that the product has been purchased within
the guarantee term prior to the date of claim (such as proof of purchase or the shower
waste pump serial number).
This guarantee is in addition to your statutory rights as a consumer. If you are in any
doubt as to these rights, please contact your local Trading Standards Department.
Guarantee Call Out Procedure
In the event of a claim, DO NOT remove or return the unit, please telephone
‘PumpAssist’.
[phone]
Have the following information ready before you call the ‘PumpAssist’.
Proof of purchase
Serial number of product
Credit/debit card details
Note: No credit/debit card transaction will take place unless on attending site the fault
proves not to be a manufacturing or materials defect covered under the terms of the
guarantee.
Full details will be given when contacting the ‘PumpAssist’.
You should obtain appropriate insurance cover for any loss or damage which is not
covered by Stuart Turner Ltd in this provision.
Please record here for your records.
TYPE NO. SERIAL NO. DATE PURCHASED

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Installers – Register with Stuart Turner and move up to Approved
Installer status
We receive thousands of enquiries every month from people seeking a Stuart
Turner installer and by registering your details with us, we can offer consumers the
opportunity to quickly locate an installer in their area.
Registration is free - simply click on the ‘register as an installer’ link
on our homepage at www.stuart-turner.co.uk and complete a short
form which will enable visitors to find your contact details on our web
site ‘installer finder’. Alternatively use your smartphone to scan this QR
code and go straight to the form.
We’ll do the rest!
In addition we will ensure you receive advance notice on all new product launches
and access to any special offers or promotions.
Following initial registration, Stuart Turner offers a professional training programme,
enabling you to achieve Approved Installer status and opening the door to a range of
additional benefits.
Contact [e-mail] for further details.

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NOTES

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NOTES

DECLARATION OF CONFORMITY
2006/42/EC
BS EN ISO 12100-1, BS EN ISO 12100-2
2006/95/EC
BS EN 12050-3, BS EN 12050-4, BS EN 60335-1
2004/108/EC
BS EN 55014-1, BS EN 61000-3-2, BS EN 61000-3-3,
1999/519/EC
BS EN 62233
2011/65/EU
IT IS HEREBY CERTIFIED THAT THE STUART ELECTRIC MOTOR DRIVEN PUMP AS SERIAL
NUMBER BELOW, COMPLIES WITH THE ESSENTIAL REQUIREMENTS OF THE ABOVE E.E.C.
DIRECTIVES.
RESPONSIBLE PERSON
AND MANUFACTURER STUART TURNER LIMITED
HENLEY-ON-THAMES, OXFORDSHIRE
RG9 2AD ENGLAND.
Signed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Business Development Director
Stuart Turner are an approved company to BS EN ISO 9001:2000
Stuart Turner Ltd, Henley-on-Thames, Oxfordshire RG9 2AD ENGLAND
Tel: [phone], Fax: [phone]
[email protected] www.stuart-turner.co.uk
Issue No. 0315/2-01 Pt. No. 19605

GULLY INSTALLATION & MAINTENANCE INSTRUCTIONS
APPLICATION
These instructions cover four different styles of gully - SWP 52 (41453), SWP 90 (41454), SWP SF (41455), SWP TF (41456)
1. These gullies are only to be used with the Wasteflo shower waste pump and controller and must be installed by a competent
plumber or specialist flooring contractor.
2. The integrity of the Gully is dependant on achieving a watertight seal in all applications. A range of
Silicone sealants and mastics are available for this application.
Only use a neutral sealant – Acetoxy based sealants MUST NOT be used as they will be detrimental to
the materials used in the gully manufacture.
3. These Gully Kits include an Installation Kit for use by the installer. Also included are a Hook and Box
Spanner (As shown in Fig. 1) which are for routine maintenance and must be kept by the ‘end user’.
4. All the Gullies come pre-fitted with the Sensor Switch and Cable in place.
WARNINGS:-
Do not pour any corrosive liquids into the Gully such as acids, solvents, oil or paint stripper as this will
damage the materials used in the Gully manufacture and will invalidate the guarantee.
As water is heated scale deposits are released in areas of hard water and can cause the Sensor Switch
Float within the Gully to stick and prevent the pump system from operating (see Routine Maintenance
section).
Acid based descalents and aggressive cleaning agents must not be used to clean the scale in the
Gully.
It is recommended that a NON ACID based descalent is used to remove limescale when required
If in any doubt as to the suitability of the chemical cleaning solutions, please contact our PumpAssist
helpline: [phone]
SENSOR WIRE (CABLE CONDUIT) AND PIPE - ALL GULLIES
Wooden Floor - Feed the Pipe and Cable Conduit under flooring as required. Retain / fully support safely both items using pipe /
cable clips as appropriate.
Concrete Floor - Chase and feed the Pipe and Cable Conduit through flooring as required. Re render / seal flooring ensuring no
damage to the Pipe or Cable Conduit.
Please leave this instruction booklet with the product as it contains maintenance and safety
information.
Fig. 2 Assemble to shower trayFig. 1 Unpack & check contents Fig. 3 Pipework connection
Fig. 4 Sensor cable protection
12 mm hole
Finger tighten nut
around 22 mm
pipe.
Appropriate cable conduit
should butt up to gully body.
Shower tray floor
Fig. 1
ASSEMBLY
SWP 52 - 52 mm Shower tray gully - Part No. 41453
See note 1
Note 1: Ensure the Sensor assembly is tight,
this can be done by using the box spanner
provided, gently by hand, then push home the
Sensor Cover with the 12 mm hole aligned
to outlet.

Push home sensor cover with
12 mm hole aligned to outlet.
SWP 90 - 90 mm Shower tray gully - Part No. 41454
SWP SF - Sheet vinyl floor gully - Part No. 41455
Fig. 5 Unpack & check contents Fig. 6 Assembly to shower tray Fig. 7 Pipework connection
Fig. 8 Sensor cable protection
Fig. 9
12 mm hole
12 mm hole
Clamp
ring
Grated cover
plate
Gully
body
See note 1
Note 1: Ensure the Sensor assembly is tight, this
can be done by using the box spanner provided,
gently by hand, then push home the Sensor
Cover with the 12 mm hole aligned to outlet.
Appropriate cable conduit
should butt up to gully body.
Shower tray floor
Finger tighten nut
around 22 mm
pipe.
1. Unpack the box and check contents.
2. Remove the Cover Plate (not shown) and Grated Cover Plate and clamp ring/screws and
keep safe until the installation is nearly completed and ready for handover.
3. Cut hole in floor to accommodate Gully Body (timber floor max. 160 mm diameter).
4. Push home 22 mm suction pipe and hand tighten nut.
5. Protect switch cable with appropriate conduit butted up to Gully Body. Ensure at least
100 mm of free cable remains within the Gully Body for future maintenance.
6. Check switch for continuity.
7. Set Gully Body into the floor and ensure that the top surface of the Gully Flange is flush
with, or slightly below the floor surface on which the sheet flooring is to be laid.
8. Ensure Clamp Ring is in place secured by the 4 x M6 Stainless Steel Screws and insert
the Temporary Cover Plate into Gully.
9. Test drainage system for air and water tightness.
10. Concrete Floors - make good around the Gully ensuring that the Gully Body is fully
supported. DO NOT rely solely on support under the Gully Flange.
11. Timber Floors - secure Gully to floor surface by drilling out indentations in Flange with
5 mm drill and fix with 4 x No. 8 Stainless Steel or Plated Countersunk Head Screws
(not supplied). Ensure that the Gully Body is fully supported. DO NOT rely solely on
support under the Gully Flange.
12. To lay sheet flooring, remove Temporary Cover Plate and Clamp Ring from Gully Body by
releasing 4 x M6 Stainless Steel Screws.
13. Lay sheet flooring and carefully, cut a hole 110 mm in diameter directly over the Gully.
14. Ensure a water tight seal is obtained between the underside of the sheet flooring and the
Gully Flange with adequate use of an appropriate neutral sealant. Do not use an acetoxy
sealant.
15. Clamp sheet flooring to the Gully by securing the Clamp Ring with the 4 x M6 Stainless
Steel Screws and replace Temporary cover Plate.
16. Ensure the Sensor assembly is tight, this can be done by using the box spanner provided,
gently by hand, then push home the Sensor Cover with the 12 mm hole aligned to outlet
(see Fig. 9).
17. Prior to hand over, remove Temporary Cover Plate. A visual inspection of the Gully should
be carried out to ensure it is clean and free from debris. Replace Grated Cover Plate. The
Gully should be charged with water and a final pressure test completed.

SWP TF - Tiled floor gully - Part No. 41456
Clamp
ring
Grating
Gully tile
Seal
Extension
ring
Dust cap
Gully
body
Note: The minimum dimensions between the Gully Flange and top surface of Gully
Tile or Grating (which requires to be flush with finished flooring) is 13 mm. This
dimension cannot be reduced but if required the Gully Tile or Grating can be raised.
To do this remove the centre from the Dust Cap/Extension Ring and solvent weld
the Extension Ring to the upstand of the Clamp Ring. If further additional height
is required, an appropriate length 110 mm BS4514 PVC-U soil pipe can be solvent
welded between the Extension Ring and the underside of the Gully Tile or Grating.
1. Unpack the box and check contents.
2. Remove Gully tile and Grating from the Gully Body and keep safe until required.
3. Cut hole in floor to accommodate Gully Body (timber floor max. 160 mm diameter).
4. Push home 22 mm suction pipe and hand tighten nut with seal in place.
5. Protect switch cable with appropriate conduit butted up to Gully Body. Ensure at least
100 mm of free cable remains within the Gully Body for future maintenance.
6. Check switch for continuity.
7. Set Gully Body into the floor sub-structure to a sufficient depth to enable the Gully Tile or
Grating to be flush or slightly below the finished floor level (see note above).
8. Test drainage system for air and water tightness.
9. Once the Gully Body is set into the sub-structure and connected to the drainage system
the Dust Cap/Extension Ring should be placed into position on the Clamp Ring but not
solvent welded at this stage.
10. Concrete Floors - make good around the Gully ensuring that the Gully Body is fully
supported. DO NOT rely solely on support under the Gully Flange.
11. Timber Floors - secure Gully to floor surface by drilling out indentations in Flange with
5 mm drill and fixing with 4 x No. 8 Stainless Steel or Plated Countersunk Head Screws
(not supplied). Ensure that the Gully Body is fully supported. DO NOT rely solely on
support under the Gully Flange.
12. A good quality Waterproofing Membrane should be employed to prevent water
penetration to the floor structure and cut a hole 110 mm in diameter directly over
the Gully. Ensure that the underside of the Membrane is sealed to the flange of the Gully
Body and secure the Clamp Ring to the Gully Body with the 4 x M6 Stainless Steel
Screws provided.
13. To install the Gully Tile and Grating, remove the Dust Cap/Extension Ring and using
appropriate solvent cement, weld the Gully Tile or Grating to the upstand of the Clamping
Ring or utilise raising pieces (see note above regarding the use of raising piece).
14. Once the Gully Tile or Grating is correctly positioned the floor tiling can be completed,
making good around the Gully Tile with the same waterproof grout as used on the floor
tiles.
15. Ensure the Sensor assembly is tight, this can be done by using the box spanner provided,
gently by hand, then push home the Sensor Cover with the 12 mm hole aligned to outlet
(see Fig. 10).
16. Prior to hand over, a visual inspection of the Gully should be carried out to ensure it is
clean and free from debris.
17. Charge Gully with water and carry out final air test.
Push home sensor cover with
12 mm hole aligned to outlet.
Fig. 10
12 mm hole

ROUTINE MAINTENANCE
REGULAR MAINTENANCE AND CLEANING IS REQUIRED AS FOLLOWS
STUART TURNER GULLIES – CLEANING PROCEDURE
IT IS RECOMMENDED THAT THIS PROCEDURE SHOULD BE CARRIED OUT AT LEAST EVERY 3 MONTHS.
HOWEVER, MORE FREQUENT MAINTENANCE MAY BE REQUIRED DEPENDING ON USAGE.
Note: This procedure covers all Stuart Turner Gullies – images used for reference only
1. Using ‘Hook’ provided remove central Grill from Gully, clean the Grill and rinse with
fresh water (Fig 11).
2. Using ‘Hook’ provided remove Sensor Cover from Gully, clean the Cover and rinse
with clean water (Fig 12).
3. Remove all debris from Gully and clean around the Sensor switch, taking particular
care around the Sensor Switch Float to ensure no damage occurs (Fig 13). Flush
with clean water
4. Ensure the Sensor Switch Float is free to move up / down on the Shaft
5. If the Sensor Switch Float is stuck / not freely moving, clean any detriment from the
Shaft ensuring no damage to the Shaft or Float occurs. If scale is present this can
be cleaned off using a NON ACID based descalent. Flush with clean water
6. Re-assembly is the reverse of the instructions above
7. Once re-assembled flush the Gully with clean water and check Pump System is
operating correctly
8. If the Sensor Switch is damaged or not working please refer to the full Shower Tray
Pump Assembly instruction sheet for how to replace this part.
Issue No. 0315/2-01 Pt. No. 19633
Fig. 11
Fig. 12
Fig. 13
Sensor Switch Float
Stuart Turner Ltd, Henley-on-Thames, Oxfordshire RG9 2AD ENGLAND
Tel: [phone], Fax: [phone]
[email protected] www.stuart-turner.co.uk