Subaru 2003 Legacy User manual

FUJI HEAVY INDUSTRIES LTD. G2300GE7
2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C) AC
HVAC SYSTEM (DIAGNOSTICS) AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTICS) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEMS WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOWS/MIRRORS GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEATS SE
SECURITY AND LOCKS SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF) SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANELS EB
EXTERIOR/INTERIOR TRIM EI

2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
G2300GE7
CRUISE CONTROL SYSTEM CC
CRUISE CONTROL SYSTEM
(DIAGNOSTICS) CC
IMMOBILIZER (DIAGNOSTICS) IM

GLASS/WINDOWS/MIRRORS GW
Page
1. General Description ....................................................................................2
2. Power Window System...............................................................................8
3. Rear Window Defogger System..................................................................9
4. Windshield Wiper Deicer System..............................................................10
5. Remote Control Mirror System..................................................................11
6. Front Door Glass.......................................................................................12
7. Front Regulator and Motor Assembly .......................................................16
8. Rear Door Glass .......................................................................................17
9. Rear Regulator and Motor Assembly........................................................18
10. Windshield Glass ......................................................................................19
11. Rear Gate Glass .......................................................................................22
12. Rear Quarter Glass...................................................................................24
13. Rear Window Glass ..................................................................................26
14. Roof Window Glass...................................................................................27
15. Inner Rearview Mirror................................................................................28
16. Power Window Control Switch..................................................................29
17. Rear Window Defogger Switch.................................................................31
18. Rear Window Defogger.............................................................................32
19. Outer Mirror Assembly ..............................................................................33
20. Outer Mirror...............................................................................................35
21. Remote Control Mirror Switch...................................................................36
22. Wiper Deicer .............................................................................................38
23. Wiper Deicer Switch..................................................................................39

GW-2
GLASS/WINDOWS/MIRRORS GENERAL DESCRIPTION
1. General Description
A: COMPONENT
1. FIXED GLASS (SEDAN)
(1) Windshield glass (4) Rearview mirror mount (7) 6 light glass
(2) Dam rubber (5) Locate pin
(3) Molding (6) Rear window glass
GW-00080
( 2 )
( 6 )
( 2 )
( 2 )
( 2 )
( 7 )
( 2 )
( 3 )
( 5 )
( 1 )
( 2 ) ( 3 ) ( 4 )
( 5 )

GW-3
GLASS/WINDOWS/MIRRORS
GENERAL DESCRIPTION
2. FIXED GLASS (WAGON)
(1) Windshield glass (4) Rearview mirror mount (7) Rear quarter glass
(2) Dam rubber (5) Locate pin (8) Locate pin
(3) Molding (6) Fastener (9) Rear gate glass
GW-00081
( 1 )
( 2 )
( 2 )
( 3 ) ( 4 )
( 5 )
( 6 )
( 6 )
( 7 )
( 8 )
( 8 ) ( 9 )

GW-4
GLASS/WINDOWS/MIRRORS GENERAL DESCRIPTION
3. FRONT DOOR GLASS
(1) Glass (4) Regulator ASSY Tightening torque: N·m (kgf-m, ft-lb)
(2) Door sash (Front) (5) Motor ASSY T1: 7.35 (0.75, 5.4)
(3) Door sash (Rear) T2: 14 (1.4, 10.1)
GW-00082
( 1 )
( 2 )
( 3 )
( 4 )
( 5 )
T1
T1
T2
T2

GW-5
GLASS/WINDOWS/MIRRORS
GENERAL DESCRIPTION
4. REAR DOOR GLASS
(1) Glass (4) Regulator ASSY Tightening torque: N·m (kgf-m, ft-lb)
(2) Door sash (Front) (5) Motor ASSY T1: 7.35 (0.75, 5.4)
(3) Door sash (Rear) T2: 14 (1.4, 10.1)
GW-00083
( 1 )
( 2 )
( 3 )
( 4 )
( 5 )
T1
T1
T2
T2

GW-6
GLASS/WINDOWS/MIRRORS GENERAL DESCRIPTION
5. MIRRORS
(1) Outer mirror (3) Mount (5) Mirror
(2) Rearview mirror (4) Spring
GW-00084
( 1 )
( 2 )
( 3 )
( 4 )
( 5 )

GW-7
GLASS/WINDOWS/MIRRORS
GENERAL DESCRIPTION
B: CAUTION
•When electrical connectors are disconnected, always conduct an operational check after connecting them
again.
•Avoid impact and damage to the glass.
C: PREPARATION TOOL
TOOL NAME REMARKS
Circuit Tester Used for checking voltage and continuity.
Piano Wire Used for window glass removal.
Windshield Knife Used for window glass removal.

GW-8
GLASS/WINDOWS/MIRRORS POWER WINDOW SYSTEM
2. Power Window System
A: SCHEMATIC
1. POWER WINDOW LHD MODEL
<Ref. to WI-282, LHD MODEL, SCHEMATIC, Power Window System.>
2. POWER WINDOW RHD MODEL
<Ref. to WI-286, RHD MODEL, SCHEMATIC, Power Window System.>
B: INSPECTION
Symptom Repair order
All power windows does not operate.
(1) Fuse (SBF-6) (F/B No. 18)
(2) Power window circuit breaker
(3) Power window relay
(4) Wire harness
One window does not operate.
(1) Power window main switch
(2) Power window sub switch
(3) Power window motor
(4) Wire harness
“Window Lock”does not operate. (1) Power window main switch