SUGATSUNE LAMP FD30-H User manual

1
●
This product is a parts set for an indoor use sliding door
system.
●The door closes in 2 soft motion steps; first slow, then fast,
and opens with 1 step soft motion.
●Easy door installation and adjustment.
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
Max. Door height
2400 mm
Max. Door width
590 – 1000 mm
Min. Door thickness 24 mm
Max. Door weight 30 kg ※1
Height adjustment range 3mm upward,4 mm downward
Forward / backward
adjustment ±2 mm
・
The closing speed of the soft closing type door may change due to
ambient temperature, operating method or installation quality.
・
Recommended ambient temperature range is 5 to 40°C.
※1
If a light weight door is applied, you may feel the resistance
of the soft closer when opening the door.
ABOUT THE PRODUCT
SPECIFICATIONS
Prohibited
Warning
Caution Required
Meaning of symbols
FOR YOUR SAFE WORK AND CORRECT INSTALLATION
WARNING: If not followed, death or serious injury may result.
Caution: If not followed injury or damage may result.
This (sliding door system) should be installed by a qualified person. If the system is not installed correctly, the door will not
operate smoothly, and may cause injury.
It is necessary to manufacture the frame with sufficient strength so that it endures the weight of the door and any impact
upon opening/closing the door. Only use designated screws and ensure that they are fastened firmly. A frame with poor
strength or loose screws might result in the door falling and causing injury.
Do not try to use this product for anything other than its original purpose. Do not use any part for applications outside of its
specification.
Do not disassemble nor modify any parts other than those described in this document.
Make sure to follow the designated dimensions, specifications, and horizontal/vertical angles. Make sure that the frame is
not warped, since it may cause failure.
If cutting any parts, make sure to remove any burrs before installation. Also check the upper track for any left-over burrs or
scraps and remove these.
This product is a part for architectural fittings. After installation, make sure to test the finished product thoroughly to ensure
that it is well-functioning and safe. Please inform the end user about general precautions and safety to prevent improper use.
Make sure to check the screws for slack at regular intervals (one month from first usage, half a year, and then one time
every year is recommended).
FD30-H SLIDING DOOR SYSTEM Installation Manual
(Two-Way Soft Close, Recessed Mount Roller)
Part No.FD30DHCP
When vertical frame
is not used, use door
stopper without fail.

2
COMPONENT PARTS
INSTALLATION DRAWING (EXAMPLE)
No ①②③④⑤ ⑥
Name Soft Closer Upper roller Cover cap Trigger,Jig Floor guide Upper track
(surface mounted)
Upper track
(recessed mount)
Item No. FD30-WRH-DSC FD30-WRH-N FD30-WRH FD30-TRG, FD30-TRJ FD30-HBG-LBR FD30-TRM FD30-TRH
Item
Accessory screw:
Pan head tapping screw
3.5×30･･･････3pcs
Accessory screw:
Pan head tapping screw
3.5×30･･･････3 pcs
Accessory screw:
Countersunk head
tapping screw
3.5×30･･･････4 pcs
(various sizes)
Hole pitch : 300 mm
Pitch end : 30 mm
Recommended screw：
Countersunk head tapping screw 3.5×20
Single sliding
1 pc 1 pc 2 pcs 1 pc 1 pc Use 1 (surface mounted or recessed)
Double sliding
2 pcs 2 pcs 4 pcs 2 pcs 2 pcs Use 2 (surface mounted or recessed)
In line sliding
2 pcs 2 pcs 4 pcs 2 pcs 2 pcs Use 2 (surface mounted or recessed)
No ⑦
Name Stopper
Item No. FD30-HSB
Item
Single sliding
―
Double sliding
―
In line sliding
2pcs
OPTIONAL PARTS
No ⑧⑨⑩⑪
Name Door stopper
(floor mount)
Recessed guide
track under door
Floor guide
(long shaft) Spanner
Item No. FD30-HTKY FD30-HBRT FD30-HBGH FD30-FSP
Item
Accessory screw:
Bind head tapping screw
4×30･････････3 pcs
1000 mm/1500 mm
Accessory screw:
Pan head tapping screw
(Stainless steel)
3.5×30･･･････4 pcs
Nominal designation
10 mm, 12 mm
Hole pitch : 300 mm
Pitch end : 30 mm
Recommended screw:
Countersunk head
tapping screw 4×20
Trigger Jig
Door handle
（sold separately）
14
5
2
3
4
下上
右
左左 右
上下
左右
上下
Single slide：DW-360
Double slide：DW+DN-360
Door end when fully shut FW
32 32
32
47
533
47.5
414
φ11.5
30Track pitch300
Door width DW
18.5 0
-0.5
21
Door thickness+8 mm
8
28
14
10《22》15
12
Min24
16
47.5
18.2*
20
1.2
7
19.4
15［17］
12［15］
16 47
47.5
R8
7ULJJHUPRXQWKROHij
Processing upper track
41
51
184.5
DW+DN-360
(see right table)
Door width DW = (FW+DK)/2
Margin DN
DW+DN-360
(see right table)
184.5
DN+9
7 (in
track )
Trigger
(assembled)
Overlap DK
Trigger2 (additional)
Door end when fully closed
7
(in track)
Trigger2 (additional)
Trigger
(assembled)
Door backward and
forward adjustment range
6
Door vertical
adjust range
8
20
47.5 7
Door thickness+8 mm
6
3
19.5
Door frame process
dimensions
dimensions in [ ] : When recessed guide track (option) is used.
《》  : When long shaft floor guide (option) is used.
Door process dimensions
Recommended screw : Philips flush tapping screw
Note : Not provided.
22
Trigger
(assembled) Door width DW = (FW+DN+DK)/2
DW-360
184.5
Trigger2 (additional)
Door end when fully closed
Overlap DK
Margin DN
Double sliding※2
Single sliding
Margin DN
DN+9
39 916.6
17.2
When stopper block is used
(2 sliding door, moving both directions)
7
DW
[Margin DN = 0 mm]
Installation dimension for Trigger 2
Example [Margin DN = 70 mm]
DW+DN-360 is the Installation dimension for Trigger 2
600 240 310
700 340 410
800 440 510
900 540 610
1000 640 710
※
2
For Double sliding only.
INSTALLATION DIMENSIONS FOR TRIGGER 2
Please add the Margin DN to dimension for Trigger 2, if you are using a protruding handle.
Example shown below.

3
ASSEMBLY
Preparation and Installation
Hanging the Door and Adjustment
1
2
3. Installing Casing
Fasten the casing firmly with attached screws.
Upper roller
(casing)
1. Cutting and Drilling Holes on Upper Track
[
Door width
−358]
4 mm dia.
Trigger
Trigger (additional)
Cut side
9HUL¿FDWLRQEHIRUH,QVWDOOLQJ6RIW&ORVHU 5. Inserting
Parts into Upper Track
Assemble the parts in order of ❶to ❷with care of direction.
6.
Fixing Upper Track
Recommended screw: countersunk hed tappin screw 3.5×20
Correct set position
Incorrect set position
Correct set position
ϕ6
Trigger catcher
OK
If the position is wrong, pull back
the trigger catcher to the correct
position using 6mm diameter
round hard bar.
7.Fixing Additional Trigger
Fix trigger to the hole made during procedure
1
with
the jig.
According to the “Installation Drawing”, install the
additional trigger into the I4 hole near the trailing
edge using the provided trigger mount jig.
8. Fixing
Floor Guide
Install the floor guide so that it remains
between the leading and trailing edges of
the door when it is opened or closed.
右
上
下
左
15 19
Door(Trailing edge)
Floor guide
Door width
−358
Trigger (additional)
Trailing edge
Operation of trigger mounting jig
Triggermounthole
Triggermountingjig
90° 90°
incompletescrewing
Outofstraight
Correctinstallation
1 .Align trigger and
mounting jig with
mount hole
2 . Install trigger. 3 .Remove the jig
Jig
Upper roller
(recessed)
Leading edge
Trailing edge
Dual soft closer
Upper track
Trigger
Caution
Do not cut trigger side
(with sticker) of upper
track.
When cutting, reinforce
the track to prevent
deformation at the cut
section.
2. Preparation of Mounting Parts
【1】Soft closer and upper roller:
Separate main unit from casing.
【2】/RRVHQ¿[LQJVFUHZ
on end catch.
ྑ
ୖ
ୗ
ᕥ
main unit
1
Pull up lever
2
Pull out casing
:LWKRXWYHUL¿FDWLRQWKHVHOIFORVLQJIHDWXUHPD\IDLO
Caution
Tape upper roller and upper track to prevent
inserted parts from falling.
Remove any dirt or aluminum chips from the track.
Caution
1. Bottom Part
Put a 10 mm support under the door. While holding the door,
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2. Top Part
Insert the upper roller into casing,
until a “click” sound is heard.
Floor guide
Support
Confirm that the upper roller is not
dislocated from the casing, for both
door sides.
Caution
Upper roller
(main unit)
Lever
右
上
下
左
上
下上 下
M
ark Mark
Lever Lever
OK
Set the additional trigger vertically. Or, improper movement will result.
Caution
❶
❷

4
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Chicago, USA
Phone: [phone] E-mail:[email protected].
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2019.08 0758-4
How to Remove Door
【1】Use a 10 mm support under the door.
【2】Pull out the upper roller main unit from the
door while raising the lever.
6. Fastening the Jump Prevention Nut
The jump prevention nut is on the
hanger bolt of the upper roller.
Tighten the nut with the optional
spanner⑪or 12 mm spanner until it
contacts the soft closer.
5.
Adjusting Floor Guide:
Adjustment Range 4 mm.
Slowly close and open
the door. If the door does
not move smoothly, it is
necessary to make an
DGMXVWPHQWWRWKHÀRRUJXLGH
and door.
When vertical frame is not
used, use door stopper
without fail.
Door stopper
右
上
下
左
Lever
右
上
下
左
Tighten
2 mm
2 mm
Be sure to tighten the nut
to prevent damaging parts.
Caution
PERIODICAL INSPECTION
・Clean inside of track.
・Check upper space and lower space of the door. If necessary, correct the space.
Final confirmation Confirm that all screws are securely tightened. And, confirm that all screws are used without mistake.
TROUBLESHOOTING
4. Adjusting the Door Position
Adjust the door so that it is parallel to the upper track with 6 - 13 mm of clearance
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Do not turn adjustment screw
beyond adjustment range.
Do not use electric
screw driver.
Vertical adjustment range: 7 mm Depth adjustment range: 4 mm
9HUL¿FDWLRQRI6OLGLQJ'RRU&ORVHU2SHUDWLRQ
【1】Remove the support from under the door.
【2】Close the door slowly and check that the soft closer works
correctly. The soft closer is engaged approximately 100 mm
DWWKHOHDGLQJHGJHEHIRUHWKHGRRUUHDFKHVLWV¿QDOSRVLWLRQ
【3】Please refer to the "Troubleshooting" section
when the soft closer does not work correctly.
Caution
Do not close the door with excessive force. It may cause
damage to the soft close mechanism.
Trigger (crimping)
Frame
Jump prevention nut
Vertical position
adjustment screw
右
上
下
左
7
3 mm
4 mm Clockwise = Up
Counterclockwise = Down
Depth
adjustment screw
右
上
下
左
±2 mm
The adjustment of the door should be done
with the jump prevention nut loosened.
Caution
Trouble Checkpoint Solution
Door stops during soft
closing
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Check if the upper track is set horizontally. Using a level gauge, reset upper track horizontally.
Check if mohair seal is installed. Reduce the friction between mohair and door.
No soft closing Check if trigger is installed. Install trigger to correct position.
Check if door is closed by excessive force. Do not close door by excessive force as it may damage soft closer.
The position of the trigger catcher may become dislocated
(See section -4.)
Check the status of the trigger catcher in section -4.) .
Abnormal noise during
operation
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Check if door touches adjacent parts. Correct door position to avoid contact with adjacent objects.
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Check track rollers for aluminum dust. Remove the track and pull out the roller. Then, clean the roller.
Check for loose screws retaining the upper track. Tighten the screw.
Heavy door operation &KHFNLIGRRUERWWRPFRQWDFWVZLWKÀRRU 9HULI\WKDWWKHWUDFN ¿[LQJVFUHZVDUHQRWORRVHQHG7KHQDGMXVW WKHGRRUKHLJKW
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Check if door touches adjacent parts. Correct door position to avoid contact with adjacent objects.
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Door does not move. Check the track retaining screws for looseness. Retighten screws to free the roller.
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset upper track horizontally.
1
1