SUGATSUNE LAMP FD50-H User manual

1
ABOUT THE PRODUCT
SPECIFICATIONS
Door
Door pocket
FD50-H SLIDING DOOR SYSTEM Installation Manual
(Ceiling Mount Type for Pocket Door, with Two-way Soft Close)
Part No.FD50DHCP-PD
・
The closing speed of the soft closing type door may change due
to ambient temperature, operating method or installation quality.
・
Recommended ambient temperature range is 5 to 40䉝
FOR YOUR SAFE WORK AND CORRECT INSTALLATION
WARNING: If these warnings are not followed, it may result in death or serious injury.
Caution: If these cautions are not followed, it may result in injury or damage.
Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure that frame and door are
not warped nor bent, since it may affect the movement of the door.
If cutting any parts, make sure to remove any burr before installation. Also check the upper track for any left-over burr or scrap and remove these.
This (sliding door system) is a part for furniture fittings. After installation, make sure to test the finished product thoroughly to ensure that it is
well-functioning and safe.
Make sure to test the screws for slack at regular intervals (one month from first usage, half year and then one time every year is recommended).
When installing “pocket door” specification, make “easy-maintenance” structure.For example, use removable panel.
We recommend that the installation is carried out by two people, in order to ensure proper installation and avoid unnecessary stress on the parts.
This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not installed correctly, the
door will not operate smoothly, and or may cause injury.
It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks upon opening/closing the
door. Also make sure to only use the designated screws and to fasten them firmly. A frame with poor strength or loose screws might result in
improper and slower movement of the door. In the worst case, the door might drop down and cause injury.
Do not try to use this product for any other purposes than originally intended for. Do not use the parts for applications that are out of specification.
Do not disassemble nor modify any parts other than those described in this document.
Prohibited
Warning
Caution Required
Meaning of symbols
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
●
This is the door hardware for sliding door system in stores,
public facilities and residence.
●
The track can be divided for easy maintenance after installing.
●Built in soft closer enables two-way soft closing movement
for both direction.
Door width 680 -1500 mm
Max. Door height 2400 mm
Min. Door thickness 30 mm
Max. Door weight 50 kg/door
Height adjustable range 1 mm upward, 4 mm downward

2
No. ①②③④⑤⑥⑦⑧
Name Two-way Soft
Closer Front trigger Pocket trigger Upper roller
(recessed) Floor guide Door guide
track Open area track Door
pocket track
Order code 250-020-764 250-029-707 250-029-706 250-020-765 250-029-718 250-019-971
Available with various length and finishes
Part No. FD50-WRH-DSC FD50-TRGPF FD50-TRGPB- HB FD50-WRH FD50-BGR18 FD30-HBRT1500SIL FD50-TRP
1pc 1pc 1pc 1pc 1pc 1pc 1pc 1pc
Accessories
Pan head tapping
screws
3.8 x 40
Countersunk head
tapping screws
4 × 40
Countersunk head
tapping screws
4 × 40
Pan head tapping
screws
3.8 x 40
Countersunk head
tapping screws
4 x 20
Countersunk head
tapping screws
4 × 20
Countersunk head tapping screws 4 x 40
(Q'ty depends on the hole location)
Options
№⑨ ⑩
Name Face cap for
upper roller
Cleaner for
upper track
Part No.
FD50-WRH-CP FD50-TRC
Parts
×FD50 Below parts which are packed with two-way
soft closer①are not needed for thisapplication.
Trigger mount jig
②Trigger
: 2 pcs Screws 4×30 D6 :4pcs
The below shows the sliding door when the leading edge is aligned with the connecting position of the upper tracks.
If you like to shift the connecting position towards Door pocket, see page 9.
・Philips head driver #2 ・
Machine or tool for cutting
aluminum ally
・
Drill bit for metal: ϕ4・Drill bit for metal
(for ϕ7.8 countersunk hole)
The profile of ⑦and ⑧are the same,
but the cut length and hole location are
different. See installation procedure
1
for the detail.)
COMPONENT PARTS
INSTALLATION DRAWING (EXAMPLE)
TOOLS REQUIRED FOR INSTALLATION
30 30
30 30 30 30
200 30
Margin
DN
:LGWKRIGRRUSRFNHW5S: 5:í5R:í'1
Track length (opened area): Lo
= Available opening length:RoW TrackOHQJWKGRRUSRFNHW/S 5:í5R:
10
30
Door width: DW=RoW+DN+10 (In case of No Margin (DN = 0) : RoW+20)
Opening width: RW
44
712 84 3
2×I5
Process holes for Trigger
(leading edge)
I5.2 I9.6 CSK
Process holes for track
mounting
I5.2 I9.6 CSK Process holes for track mounting
Connecting position
of Upper rails
Trailing edge at
closed position
Leading edge at full opened position
Front face of door pocket
215 30 30 418
Full opened status
Connecting position
of Upper rails
Trigger of Leading
edge side
Trigger of Trailing edge side
Overlap: 10
(In case of No Margin (DN = 0) : 20)
Min. Opening width of door pocket = Door thickness : Dt + 14
Closed status
In case of No Margin (DN = 0), front
part of the door pocket must be
detachable for door hanging work.
16
16
28
30
15
10 17
Min. 7
Door thickness Dt = Min. 30
28
49(51) 49(51)
48
48
* ( ) show the dimensions when
using Cover caps.
16
R8
15
17
2 ×C5 (Min.)
Min. 7
6 5
Door
9+4
í
Door backward
and forward
adjust range
Door vertical
adjust range
3
4
22

3
Leading edge
Leading edge
Open area track
Trailing edgeConnecting side
Connecting side
Connecting side
Door pocket track
Door pocket track
Open area rail
Track end to be
connected Track end to be
connected
Trailing edge Connecting side
Track length for open area : Lo
30 200
30
Track length for door pocket : Lp
30
Track length for door pocket : Lp
30
Track length for open area : Lo
30 200
30
30 30 20
30 30 20
30 30 20
Track end to be
connected
Track end to be
connected
030320
I5.2 I9.6 CSK
Process holes for track
mounting.
2×I5
Process holes for Trigger (leading edge).
2×I5
Process holes for Trigger
(leading edge).
When cutting from a long track (1860 mm, 2760 mm, 3960 mm)
When using 1260 mm track
I 5.2 I 9.6 CSK
Process holes for track
mounting.
I 5.2 I 9.6 CSK
Process holes for track mounting.
No use
No use
No use
I5.2 I9.6 CSK
Process holes for track
mounting.
1Cutting Track and Hole Processing
2Installing Door Pocket Track
Door pocket track
Attached screws
(Cross recessed countersunk
head tapping screws 4 ×40)
Removeanydirtoraluminumchips
from the track.
Assemble the cover panel to the door pocket
after mounting the track.
The end which has three
countersunk holes must
face center.
When cutting, use reinforcer for
the track to prevent deformation
at cut section.
(This manual explains assembly procedures for single side slidingsystem.)
Confirmation
before assembly
・
Check that dimensions of frame, floor, door and track are
correct.
・
Check that frame and floor are not inclined.
・
Check that door is processed correctly.
・
Check that door is not warped.
・
Check that all parts are prepared.
Remove any dirt or aluminum chips from the track as they would damage the rollers and cause noise during operation.
ASSEMBLY

4
3
5
Preparation of Mounting Parts
4
Installation of Casing and Door Guide Track
Installing Pocket Trigger
6Confirmation Before Installing Two-way Soft Closer
Pocket trigger
Insert this end which has
the pin.
Main ain unit
Pull up
lever
Pull out casing
Pay attention to the direction.
If the closer is installed without conformation,
it will cause the trouble such as no-sliding of door.
Pull up lever to separate main unit from casing. Fix the casing with attached screws firmly.
Correct set position
Trigger catcher
Correct set position
I6
If the position is wrong, pull back the trigger catcher to
the correct position using 6mm diameter hard bar.
Incorrect set position
7Assembly of Psrts for Open Area Track.
Assemble the parts in order of  to  with care of direction.
You can insert the parts smoothly from the connecting end which has no burr.
1 3
Front trigger
Upper roller
Two-way Soft Closer
Pay attention to the direction.
1
2
3
Open area track
The edge which has three countersunk
holes is the end to be connected.
Slot for Trigger
Slot for Soft Closer,
Roller
Remove any dirt or aluminum chips from
the track.
Tape around upper roller and
upper track to prevent inserted
parts from moving.
Leading edge
Connecting side
OK
Casing
Door guide track
1
2
3
Door pocket track
8
Caution
(Red colored Part)
Insert it until it is
hidden by the track.

5
After fixing the track, move rollers and check if there's any misalignment or
gap between the tracks.
8Installing Open Area Track.
Align the track end to the end of the
door pocket track.
Pull out the Pocket trigger from the
door pocket track, and insert it to the
open area track.
Overlap the two countersunk holes on the Pocket
trigger and the two holes on the Upper track
nearby the open area.
Insertion of the trigger may be difficult if the
tracks are not aligned.
The edge which has three
countersunk holes is the end
to be connected.
When sliding Pocket trigger, use a screwdriver.
Take care not to damage the track when
sliding the Pocket trigger with screwdriver
which jumps out of the hole. Scratches on
the running track may cause a noise of
rollers during operation.
Take care of the alignment of both track
when tightening screws.
Screw 4 × 40
Screw 4 × 40
Screw 4 × 40
Screw 4 × 40
1
2
3
5
4
Fix the Open area track and Pocket trigger with provided screws in order of  to .
15
Be careful about the misalignment
of the tracks. Tighten the screws
firmly.
OK
【1】Positioning
【2】Fixing

6
9
10
Temporary Fixing Floor Guide
Hanging Door
11
Confirmation of Sliding Door Closer Operation
Remove the support under the door. Slowly move the
door toward door head, and confirm that sliding door
closer starts its function at approx. 115 mm before
full-close position.
Also, confirm that the door tail closer starts its
function at approx. 50 mm before full-close position.
If the closer is not working correctly, check the
Troubleshooting section.
Insert the roller until a click sound is heard.
Two-way Soft Closer
Upper roller
2
3
4
Floor guide
Support of 10 mm thickness
Lever
Upper roller
(main unit)
Upper roller
(casing)
Click
Confirm that upper roller main unit is not
dislocated from casing, for both door
head and door tail sides.
Do not close the door with excessive force. It
may cause damage or malfunction of soft close
mechanism.
Trigger
1
上
下上 下
Mark
Mark
Lever
Lever
Position floor guide just below the
center of upper track. The figure shows the position
of the model which has margin.
Front face of
door pocket
Trailing edge at
closed position
3010
44
Elongated hole
Elongated hole
4
30
16
4
approx.115 mm

7
2 mm
2 mm
Fixing Jump Prevention Nut
Jump prevention nut is on the hanger bolt of upper roller. Tighten the nut with provided spanner until it contacts to soft closer.
Jump prevention nut
CAUTION
Be sure to tighten the nut to
prevent damages of parts.
Tighten
12
14
Adjusting Door Position
Adjust door such that door is parallel to upper track with 9 mm clearance between door and floor.
13
Vertical adjustment range: 7 mm Forward / backward adjustment range: 4 mm
右
上
下
左
Clockwise =Raise
Counterclockwise=Lower
3 mm
4 mm
10
右
上
下
左
Do not turn adjustment screw beyond adjustment
range.
CAUTION
Do not use moter screw driver.
Adjusting Floor Guide (Adjust range： 4 mm)
If the door movement is not smooth, remove the door,
then make a forward/backward adjustment on floor guide. Tighten all 4 screws after the adjustment.
Adjustment range: 4 mm
CAUTION

8
Supplement 1
【1】How to remove door
Put a support of 10 mm thickness under the door.
Pull out the upper roller (main unit) from the casing,
while pushing the lever on the upper roller.
Pull out the door, while taking care of scratching with
the door pocket.
Pull out the upper roller on the trailing edge from the
casing.
How to Remove Door, Track
Two-way soft closer
Remove door
4
3
2
Floor guide
【2】How to remove Upper track
Remove the screws on the Pocket trigger.
Slide the Pocket trigger into the Door pocket track.
Remove the Open area track.
The trigger can be deformed when to remove the
Open area track without sliding the Pocket trigger
into the Door pocket track.
Hold the Open area track when removing the last
screw.
右
上
下
左
Be careful not to fall the door down.
2
1
2
3
4
1
2
3
1
When sliding the Pocket trigger, use a
screwdriver etc.
Take care not to damage the track when
sliding the Pocket trigger. Scratches on
the running track may cause a noise of
rollers during operation.
3
1
2
Pull the door to the
position which the lever
is touchable, then pull
up the lever and
remove the door.
Support of 10 mm
thickness

9
【1】When determining trigger position on site
(1) Put a mark on the Open area track with reference to the
front end of the door at full opened position.
(We recommend to put the mark on a masking tape.)
(2) Drill additional holes for pocket trigger.
Remove the door according to the procedure -
Supplement 1 : How to remove door, then remove the
Open area track.
・Drill additional holes for Trigger on the Open area track.
(See the below drawing.)
[Example] Door pocket track with its length equal to the
width of door pocket.
(1) Drill holes for Pocket trigger according to below
drawing.
(2) Fix Open area track, while following the right above figure,
since the working sequence is different from regular
process.
【2】How to process holes for Pocket trigger in
advance
Front end of the door
When putting a mark,
the door must be at
fully opened position.
3030
2 x ϕ5 additional holes Mark as front end of the door
Door pocket track
Open area track
Mark on Pocket trigger
(Factory-made)Pocket trigger
30
Margin
DN
Door width
Width of door pocket = Track length (door pocket)Opening width = Track length (opened area)
Margin
DN
30
2 x ϕ5
additional holes
Position of front end of the door
Door pocket track
Open area track
Front end of the door
at full opened position
Mark on Pocket trigger
(Factory-made)
Pocket trigger
(3) Fixing Open area track
Follow the right below figure, since the working
sequence is different from regular process.
(4) Hanging door
Refer to the procedure「」and following procedures
on page 3.
Final confirmation Confirm that all screws are securely tightened and used without mistake.
2
2
1
Working sequence for fixing Open area track
2
1
Pull out Pocket
trigger a little.
Fix it with screws.
3
Pull out Pocket
trigger.
Fix it with screws.
4
How to Shift The Connecting Position of the Tracks
Supplement 2
Put a mark on the
Open area track with
reference to the front
end of the door.

10
■TROUBLESHOOTING
PERIODICAL INSPECTION
・Clean inside of track.
・Check upper space and lower space of the door. If necessary, correct the space.
Trouble Checkpoint Solution
Door stops during soft
closing
Check if door bottom contacts with floor. Confirm that track fixing screws are not loosened. Then, adjust door height
such that clearance between door bottom and floor becomes 6 - 13 mm.
Check if upper track is set horizontally. Using a level gauge, reset upper track horizontally.
Check if mohair seal is installed. Reduce the friction between mohair seal and door.
No soft closing
Check if trigger is installed. Install trigger to correct position.
Check if door is closed by excessive force. Do not close door by excessive force and it may damage soft closer.
The position of trigger catcher might change to the
incorrect position inside the track. (See section「」.)
Slowly moving the door toward door head side, then push the door firmly.
Repeat this action to the opposite sideas well.
If it is still not improved, check the status of trigger catcher in section
「」.
Abnormal noise during
operation
Check if door touches other parts. Correct door position to avoid contact to other parts.
Check track rollers for aluminum dust. Remove the track and pull out the roller. Then, clean the roller.
Check for loose screws retaining the upper track. Tighten the screw.
Heavy door operation
Check if door touches adjacent parts. Correct door position to avoid contact to other objects.
Adjust position of floor guide or stopper.
Check if door is warped. Use a door without warp.
Door does not move. Check track retaining screws for looseness. Roller touches with screw.
Retighten screws to free the roller.
Door stops or caught
during operation. Check if any gap or misalignment between the tracks. Correct the misalignment or gap.
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Chicago, USA
Phone: [phone] E-mail:[email protected].
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2018.05 0933-4