Sunfire SDG-1 User manual

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)
Gas Convection Ovens
models SDG-1, SDG-2
UP TO
(serial#) 12052300xxxxx (date) 31-May-12
Phone (US & Canada): 1 800 427 6668
Fax (US & Canada): 1 800 361 7745
www.Garland-Group.com

Quality Factory Replacement Parts for the World’s Finest
Foodservice Equipment Solutions
This parts list is updated regularly. Please find the most current revision
on our website @
www.Garland-Group.com

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 3
Table of Contents
Rating Plate Location / Serial# Interpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Manual Control Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electronic Control Panel Components (IM300 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Burner and Gas Line Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Door Components & Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Main Exterior Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
List of Wiring Diagrams, Caster and Ventilatio Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Related Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Gas Convection Ovens
models SDG-1, SDG-2
UP TO
(serial#) 12052300xxxxx (date) 31-May-12

Blank Page

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 5
Rating Plate Location
Units Built UPTO 31-MAR-2011
Rating Plate
(On the Inside of Lower Front Cover)
Rating Plate
(On the Outside of Left Body Side Panel)
Motor
Door
Units Built FROM 01-APR-2011
Serial# (Year/Month Information)
The Serial Number is 13 Digits long and is stamped on the Rating Plate.
10 05 2300 00668
Sequential Number
Factory Code
Month
Year
The Rating Plate (Product Identication Plate) contains important
information on the unit’s conguration.

510
15
14A
9
4
13 (For Timer Item# 14B)
8
3
7
11
6
1
Manual Control Panel
12
11 & 12 For Thermostat Item# 15
12 & 11 (For Timer Item# 14A)
12 11
OR
16 (Harness)
14B
OR
1050
OFF
POWER
ON
COOK HIGH
DOWN
COOL LOW
OFF
TIMER
60
55
0
5
45
30
35
40
25
20
TEMP
500F
450F
0
400F
350F 300F
250F
15
200F
U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)Page 6
Gas Convection Ovens models SDG-1, SDG-2
MANUAL CONTROL PANEL COMPONENTS

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 7
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
MANUAL CONTROL PANEL COMPONENTS
ITEM PART # DESCRIPTION QTY
CRITICAL
1 1719805 Control Panel - S/S, Manual
Note: Control Panel with P/N 1719801 is No Longer Available. 1
3 1657913 Overlay - Manual Control, 2SP, Sunre 1
4 1671100 Polar Fan - 115V, 120mm 1 C
5 1006489 Pilot Light - Green, 120V 1
6
1006496 Amber Pilot Light (115V)
Note: Used UP TO December, 1987. 1
1270000 Pilot Light - Amber (28V)
Note: Used FROM 6-Nov-95. 1
7 1955402 Rocker Switch - ON/ON 1 C
8 1955401 Rocker Switch - ON/OFF/ON 1 C
9 1181000 Momentary Push Switch 1 C
10 1749201 Panel Restraining Bracket 1
11 G027161
Dial - Small Shaft, Universal
Note: Used for the Thermostat (item 15) and the Mallory Timer (item14A). There
are two types of timers. Please check the type of timer used in the unit before
ordering.
MAX.
2C
12 1314121 Dial Insert (for item 11) MAX.
2
13 1765802
Fluted Knob (includes 2 set screws)
Note: Used FROM 1-Jan-07. Required for Timer P/N 1956001 (item 14B). There
are two types of timers. Please check the type of timer used in the unit before
ordering.
1
14A 1285700 Mallory Timer - 1hr, 115V, 50-60Hz
Note: Used UP TO 31-Dec-06. Used with the Universal Dial (item 11). 1 C
14B 1956001 Timer with Alarm - 1hr, 115V
Note: Used FROM 1-Jan-07. Used with the Fluted Knob (item 13). 1 C
15 G0290201 Thermostat 1 C
16 4515632 Main Harness SDG-1, 120V, Gas 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS

IM300 Control Panel
11
1
12
2
13
3B
4
6A
7
8
9
3A
4A
4B
4C
4D
6B
250
100
AUTO COOLLOAD PROBE
LOW
HIGH COOL DOWN
ERROR
160
250
130
225
300
275
325
DOWN
190
400
375
350
220
425
475
450
OFF
TEMPERATURE
55
175
70
200
150
F°
C°
60
50
45
40
35
5
550
280
500
525
0
10
15
25
30
20
TIMER
OFF
ON
LIGHT
5
U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)Page 8
Gas Convection Ovens models SDG-1, SDG-2
ELECTRONIC CONTROL PANEL COMPONENTS IM300 SERIES
IM300 Series Control:
Used FROM March-1999 UP TO March-2003

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 9
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
ELECTRONIC CONTROL PANEL COMPONENTS
(IM300 Series - Used FROM March-1999 UP TO March-2003)
ITEM PART# DESCRIPTION QTY
CRITICAL
1CK1946693
Control Panel Assembly
Note: Assembly includes an overlay (1908517), a control panel SDG IM300
(1946693), and a Fast Control keypad (1911701).
1 C
2 4515632 Main Harness SDG-1 1
3A 1910901 Hi-Limit Bracket 1
3B 1955101 Thermal Disc Cooling Switch 1 C
41917099 Relay Board Assembly - 120V 1 C
4A 1916901 Relay Board 1 C
4B 1917199 Transformer 120V to 24V 1 C
4C 1767901 Teon Spacers 4
4D 1916801 Relay Board Assembly Bracket 1
5 1765802 Fluted Knob with Two Set Screws 2
6A 2152700 Spark Ignition Module
Note: Item is No Longer Available. Use Kit 4529434 (item 6B). 1 C
6B 4529434 Ignition Module Service Kit
Note: Kit includes an ignition module (part# 4528856) and instructions. 1 C
7 1269899 Transformer, class 2, 120V-24V 1 C
8 1285700 Mallory Timer - 1Hr, 115V 50/60Hz 1 C
91911801 Potentiometer 1 C
11 1905701 Digital Control 1 C
12 1666300 1/4 Space to RAJH Type Adapter 1
13
1842901 Probe
Note: Used UP TO NOV-2000. 1 C
1906002 Probe
Note: Used FROM NOV-2000. 1 C
14* 1807838 Wiring Digram - 115V, IM300, SDG-1
15* 1804723 Harness HTR/IGN SDG-1
16* 1804724 Door Harness SDG-1
17* 1804713 Hi-Limit Harness
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS

Gas Components
33
22
11
1
12
2
3
34
35
24
36
26
38
28A
29
30
4
5
6
17
18
19
10A
25
25
10B
24
26
26
28B
OR
U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)Page 10
Gas Convection Ovens models SDG-1, SDG-2
BURNER AND GAS LINE COMPONENTS

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 11
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
BURNER AND GAS LINE COMPONENTS
ITEM PART# DESCRIPTION QTY
CRITICAL
1 1467200 Burner Pan 1
2 1467400 Burner 5
3 1467100 Cross-over Bracket 4
4 1265504 Cross-over Angle (alt p/n: G03065-1-9) 2
51265548 Orice Fitting - Natural Gas, 48F 5
1265556 Orice Fitting - Propane Gas, 56F 5
6 1913599 Tail Pipe Assembly, 37-1/2”
Note: Tail Pipe 1302197 is No Longer Available. 1
10A 1758901 Pilot - Electronic, Natural Gas 1 C
1758902 Pilot - Electronic, Propane 1 C
10B 1466100 Flame Sensor 1 C
11 1030024 Female Terminal 4
12 4517368 Cable - Flame Sensor 1
17 1754901 Dual Valve - Natural Gas 1 C
1754902 Dual Valve - Propane 1 C
18 1265585 Manifold Assembly 1
19 1265900 Shuto Valve - Manual, 3/4” NPT 1
22 05259 Street Elbow - 90 deg., Black 1
24 21302 Union 1/2” NPT 1
25 02565 Bushing - Hex, 3/4 x 1/2, Black 2
26 14323 Nipple - .50 NPT, Close, SCH 40, Black 3
28A 2152700 Spark Ignition Module
Note: Item is No Longer Available. Use Kit 4529434 (item 28B). 1 C
28B 4529434 Ignition Module Service Kit
Note: Kit includes an ignition module (part# 4528856) and instructions. 1 C
29 1269899 Transformer - Class 2, 120V-24V 1 C
30 1759101 Pilot Bracket 1
33 1004800 1/2 x 1/8 Bell Reducing Coupling 1
34 1007300 1/8 Steel Pipe Plug (as required) 1
35 1666300 Rajh Adapter 1
36 1028713 Tubing - Aluminum, 1/4” x 13” 1
38 1265300 Heat Deector (Over the Manifold) 1
Burner Package Assemblies
CK4538 Natural Gas Burner Kit Nat ICO
CK4539 Propane Burner Package Assembly
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS

35
34
36
40
37
38
39
40
OR
5
10
15
20
19
9
4
23
18
8
3
22
17
7
2
16
6
1
31
32
33
41
42
43
44
51
52
53
60
Le Door
Assembly
Door
2
2
41 42
43
61
Right Door
Assembly
44
7
6
Chain
Assembly
Left Door
Components
Right Door
Components
Door
Switch
21
U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)Page 12
Gas Convection Ovens models SDG-1, SDG-2
DOOR COMPONENTS & ASSEMBLIES

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 13
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
DOOR COMPONENTS & ASSEMBLIES
ITEM PART# DESCRIPTION QTY
CRITICAL
11534500 Seal - Door, Bottom 1
2G03269R Seal - Door, Top / Left / Right (sold by the foot) TOP  3’
L/R  2’ EACH
31304201 Side Door Bracket - S/S, Left 1
41304202 Top Door Bracket - S/S 1
51719001 Right Door Seal 1
64515192 Center Door Seal - Right
Note: Used FROM 1-Jan-2003. 1
74515191 Center Door Seal - Left
Note: Used FROM 1-Jan-2003. 1
88003123 #10-24 x 5/8” Machine Screw, Phillips, Stl (for Center Door Seals) 6
91021904 Door Catch (Door)
Note: Used UP TO 22-May-2003. 1 C
10 1021902 Door Catch (Frame)
Note: Used UP TO 22-May-2003. 1 C
Door Chain Assembly & Components
15 4520166 Door Chain Assembly
Note: Includes Items 16 - 20 2 C
16 1014201 Connecting Door Rod - Short
Note: Item listed for reference only. Not Sold Separately. 2 C
17 1014200 Connecting Door Rod - Long
Note: Item listed for reference only. Not Sold Separately. 2 C
18 1015000 Turnbuckle 1/4-20 with 4" Take Up 2 C
19 1021100 Roller Chain #40 2
20 1021299 Connecting Link #40 4
Door Micro Switch & Related Components
21 1019600 Door Micro Switch 1 C
22 1533400 Door Micro Switch - Cover 1
23 1533800 Door Micro Switch - Bracket 1
Left and Right Doors Components
31 1562602 (Old Style) Door Handle End - Top, Grey Note:
(Old Style) Used UP TO
Mar-2003.
1
32 1562603 (Old Style) Door Handle End - Bottom, Grey 1
33 1664800 (Old Style) Door Handle - Grey 1
34 1663201 Handle Bracket Plate (for Old Style Handle) 1
35 4518768 Door Handle Tube with Insert, Painted 1
36 1924206 Plate for Door Handle 2
37
1011605 Door Panel - Left
Note: Used UP TO Mar-2003. 1
4515200 Door Panel - Left
Note: Used From Mar-2003 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)Page 14
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
DOOR COMPONENTS & ASSEMBLIES
ITEM PART# DESCRIPTION QTY
CRITICAL
38
1011895 Door Frame Assembly - Left
Note: Used UP TO 26-Mar-2003 1
CK4515197 Door Frame Assembly - Left
Note: Used From 27-Mar-2003 1
39
1011799 Liner - Left Door
Note: Used UP TO Mar-2003 1
4515203 Liner - Left Door
Note: Used From Mar-2003 1
40 1010999 Oven Door Window - 3/16” Glass 2
41 1923201 Spacer - Door Hinge 2
42 CK1010589 Hinge Bracket Assembly with Bearing 1
43 1302800 Upper Door Bearing Retainer 2
44 0010000FG Fiberglass Insulation 2
51 4515206 Door Panel - Right (Window) 1
1011402 Door Panel - Right (Solid) 1
52 CK4515196 Door Frame Assembly - Right (Window) 1
1011897 Door Frame Assembly - Right (Solid) - No Longer Available
53 4515209 Liner - Right Door (Window) 1
1011582 Liner - Right Door (Solid) 1
Left Door - Complete Assemblies
60
CK1029279 Left Door Assembly (Window)
Note: Used UP TO 26-Mar-2003. 1
CK1029277 Left Door Assembly (Solid)
Note: Used UP TO 26-Mar-2003. 1
CK4515199 Left Door Assembly (Window)
Note: Used FROM 27-Mar-2003. 1
Right Door - Complete Assemblies
61
CK1029276 Right Door Assembly (Window)
Note: Used UP TO 26-Mar-2003. 1
CK1029278 Right Door Assembly (Solid)
Note: Used UP TO 26-Mar-2003. 1
CK4515198 Right Door Assembly (Window)
Note: Used FROM 27-Mar-2003. 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 15
NOTES

31
34
35
30
25
17
27
26
20 18
28
12
14
13
11
9
18
16
1
10
3
2
4
6
15
5
7
7
29
Oven Components
21
33
32
U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)Page 16
Gas Convection Ovens models SDG-1, SDG-2
OVEN COMPONENTS

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 17
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
OVEN COMPONENTS
ITEM PART# DESCRIPTION QTY
CRITICAL
1 G0295201P Blower Wheel Assembly - Nickle Plated 1
2 1011902 Motor Mount Plate 1
3 1915921 Insulation, Motor Pocket 1
4 1012000 Motor Mount Pocket 1
5 CK1012498 Motor Mount Brace Assembly - Side 2
6 CK1012499 Motor Mount Brace Assembly - Top, Bottom 2
7 1686711 Motor - 3/4 HP 115V 2 Speed 1 C
8 CK1012079 Motor Mount Assembly Service Kit 1 C
9 CK1003095 Motor Assembly Kit - 3/4 HP 115V 2 Speed
Note: See Bulletin B-110-2001. Kit includes items 1, 7, 8, and fasteners. 1 C
10 1025800 Lamp Socket - Porcelain 2
11 1025900 Light Socket Gasket 2
12 1026051 Teon Coated Light Bulb 2
13 9004800 Light Cover - Glass 2
14 1534400 Glass Retainer 2
15 1300900 Vent Cover 1
16 1300901 Vent Slide 1
17 G0290401P Blower Inlet Cover 1
18 1540999 Air Bae 1
19 1533701 Air Bae Spacer 4
20 8005000 1/4 Turn Pin 4
8005100 1/4 Turn Fastener Receptacle 4
21 1541000 Air vane 2
25 1315701 Rack Guide Assembly, Deep 2
26 1012700 Oven Rack 28x28 5
27 1317600 Rack Guide Bracket 4
28 1317601 Rack Guide Holddown Bracket 2
29 CK1015797 Capillary Tube Guard 1
30 1020101 Magnetic Catch 2
31 G0285828 Fire Plate Deep (alt p/n: 1013401) 1
32 1297199 Fire Plate Front Support Welded Assembly 2
33 1265700 Fire Plate Support Angle 2
34 1301600 Base Heat Shield (between item 25 and the Top Combustion Chamber) 1
35 1754701 Center Air Shield 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS

Main Exterior Components
21
22
23
11
1
12
2
13
3
24
25A
26
27
4A, 4B, 4C
15
16
6
17A
18A
8A
19A
9
20A
10
25B
25C
Double Deck
Back View
Double Deck Front View
with Top Combuson
Cover Removed
Back View
8B
20B
SINGLE UNIT DOUBLE STACK
25A
25B
25C
18B 18C 19B
28 29
19A
19A
19B 19B
18B
18C
17B
17B
U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)Page 18
Gas Convection Ovens models SDG-1, SDG-2
MAIN EXTERIOR COMPONENTS

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18) Page 19
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
MAIN EXTERIOR COMPONENTS
ITEM PART# DESCRIPTION QTY
CRITICAL
1 1300600 Top, SS 1
2 1300503 Left Boday Side Panel, SS 1
3 1300509 Right Body Side Panel, SS (Deep) 1
4A CK1721001 Combustion Chamber Front Assembly 1
4B CK4515638 Combustion Chamber Cover 1
4C CK1721099 Combustion Chamber Assembly
Note: Assembly includes items 4A and 4B. 1
6 1014099 Flue Collector Box Assembly 1
8A CK1753298 Leg Assembly, S/S, 28” 4
8B 1753398 Leg Assembly (Double Deck) 4
91301100 Top Front Veneer 1
1302601 Side Top Veneer 2
10 1014710 Main Back 1
11 1015508 Rear Control Panel Section 1
12 1014813 Junction Box Bottom, Deep 1
13 1014809 Light Box Cover 1
15 1032503 Element Hole Patch GG 1
16 1029501 8’ Long Power Supply Cord 1
17A 1029430 3/8” x 30” Flex Conduit 2
17B 1028501 3/8 BX Connector, Straight 4
18A 1236100 1-1/2” Square Foot Insert, Chrome Plated 4
18B 1775102 Caster Insert (Single Deck) 4
18C 1755998 Double Deck Caster Pad SS W/A 4
19A 1027500 4” Swivel Caster without Brake, 3/4” NPT Stem 2
19B 1027501 4” Swivel Caster with Brake, 3/4” NPT Stem 2
19C* 1755999 Leg Base 4
20A 1190100 6” Vertical Draft Diverter for Single Unit 1
20B 1190203 Flue Cap - Single Unit 1
21 1015299 Flue Box Assembly Front 1
22 1015205 Rear Flue Box - Bottom Deck 1
23 1015206 Flue Box Top - Bottom Deck 1
24 1015287 Flue Riser Welded Assembly 1
25A 1190101 8” Vertical Draft Diverter for Double Stacked Units 1
25B 1586798 Flue Hood Top - Double Deck 1
25C 1586799 Flue Hood Box Body - Double Deck 1
26 1302500 Fire Plate/ Support Bracket 1
27 1303200 Rear Securing Plate 2
28 CK1129 Caster Kit - Single Deck
Note: Kit includes items 19A (x2), 19B (x2), and 18B (x4). 1
29 CK1200 Caster Kit - Double Deck
Note: Kit includes items 19A (x2), 19B (x2), and 18D (x4) 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS

U_GO_PL_SUNFIRE_SDG1SDG2 (Rev 18)Page 20
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
LIST OF WIRING DIAGRAMS, CASTER AND VENTILATIO KITS
WIRING DIAGRAMS  GAS
PART# DESCRIPTION
1266738 Wiring Diagram - SDG, 120V, 60Hz, Gas
CASTER KITS
PART# DESCRIPTION
CK1129 Single Deck Caster Kit
CK1200 Double Deck Caster Kit
LEG KITS
PART# DESCRIPTION
1755098 S/S Legs Kit - Single Deck
1755096 S/S Legs with Casters Kit - Single Deck
1755798 S/S Legs Kit - Double Deck
1755796 S/S Legs with Casters Kit - Double Deck
VENTILATION KITS
PART# DESCRIPTION
CK1131 Direct Connect Vent - Single Deck
CK1132 Direct Connect Vent - Double Deck
1951229 SS Canopy Diverter (SDG-1, SDG-2)
SUNFIRE PARTS IDENTIFICATION
Gas Convection Ovens models SDG-1, SDG-2
RELATED BULLETINS
BULLETIN # SUBJECT DATE
B1102001 Motor Assembly Kits - Full Size Convection Ovens SEP 28/2001