Super X HCXT User manual

RIDER'S HANDBOOK
Model HCXT Supplement
EXCELSIOR-HENDERSON
MOTORCYCLE MANUFACTURING COMPANY

All text, photographs, and illustrations in this handbook are based on the most
current product information available at the time of publication. Product
improvements or other changes may result in differences between this handbook
and the motorcycle. Excelsior-Henderson reserves the right to make production
changes at any time, without notice and without incurring any obligation to make
the same or similar changes to motorcycles previously built.
EXCELSIOR-HENDERSON MOTORCYCLE MANUFACTURING COMPANY
805 HANLON DRIVE • BELLE PLAINE, MINNESOTA 56011 • TELE: 612.873.7000/FAX: [phone]
Copyright©1999 Excelsior-Henderson Motorcycle Manufacturing Company. All rights reserved. Super X and X-Twin are
registered trademarks, and Excelsior-Henderson, the X & Bar logo, the Super X Logo, Rider’s Handbook, and Road
Crew are trademarks of Excelsior-Henderson Motorcycle Manufacturing Company.
Dunlop is a registered trademark of Dunlop Tire Corporation.
Features of the Super X motorcycle are covered by U.S. Patent Nos. D406088, D408565, D409539, D409774,
D409964, D412139, with additional patents pending.

i
Introduction....................................................................1
Read the Model HCXT Supplement....................................1
Hazard Symbol and Terms in the Supplement .....................2
Safety Information ..........................................................3
Gross Vehicle Weight Rating ..............................................4
Loading............................................................................5
Highway Bar.....................................................................6
Safety and Vehicle Information Labels.................................7
Product Description ......................................................11
Vehicle Components .......................................................11
Instruments and Controls ..............................................13
Location.........................................................................13
Windshield......................................................................14
Driving Lamps ................................................................14
Pre-Operation Check .....................................................15
Tires ..............................................................................16
Tire Pressure .............................................................16
Tire Condition ...........................................................16
Tread Depth ..............................................................17
Contents

ii Contents
Electrical Equipment........................................................ 17
Driving Lamps........................................................... 17
Maintenance ................................................................. 19
Saddle ........................................................................... 20
Electrical Equipment........................................................ 20
Check Driving Lamps................................................. 20
Adjust Driving Lamps ................................................. 21
Replace Driving Lamp Bulb ........................................ 22
Windshield ..................................................................... 22
Adjust Windshield Height and Tilt................................ 22
Adjust Windshield Air Gap.......................................... 24
Tires.............................................................................. 24
Check Tire Pressure................................................... 24
Check Tire Surface Condition ..................................... 25
Tread Depth.............................................................. 25
Cleaning and Storage .................................................... 27
Cleaning ........................................................................ 27
Windshield Care ............................................................. 28
Saddlebag Care .............................................................. 28
Specifications ............................................................... 31

1
Introduction
Read the Model HCXT Supplement
The Model HCXT Supplement is designed to be used in conjunction with the
Super X Riders Handbook. The HCXT Supplement contains information that is
specific to the Super XModel HCXT motorcycle. Read the Rider’s Handbook
and the Model HCXT Supplement thoroughly before you ride. The information
found in both documents is essential to safe riding and proper maintenance of
your motorcycle.

2Introduction
Hazard Symbol and Terms in the Supplement
The hazard symbol indicates a potential hazard to you, others, or your
motorcycle. Pay special attention to information in the Model HXCT
Supplement that begins with this symbol.
The following terms have special meaning in the Model HCXT Supplement. Be
certain you understand the meaning of each term, as the terms communicate
important information about the motorcycle and its operation and maintenance.
WARNING
Indicates a potential hazard that could injure you or others.
Caution
Indicates a potential hazard that could damage the motorcycle.
Notice
Emphasizes important information that might otherwise be overlooked.
!

3
Safety Information
This section contains information to help you operate your Super XModel
HCXT motorcycle safely and enjoyably while minimizing risk to you, your
passenger, and others. Your ability to safely operate the motorcycle depends on
your judgment and use of safe riding techniques. Motorcycling has inherent risks.
You can minimize those risks, but you can’t eliminate them completely.
We want to keep you riding. Take the time to read and understand the following
information to help minimize risk and maximize pleasure when operating the
motorcycle. Even if you are an experienced rider, read this section and the rest of
the Model HCXT Supplement before riding the motorcycle.
• Read, understand, and use the information contained in this section. This
section contains safety information specific to the Super X Model HXCT, as
well as information about general motorcycle safety.

4Safety Information
Gross Vehicle Weight Rating
Gross vehicle weight is the total weight of the motorcycle, the rider, and the
passenger.
• The weight of the motorcycle includes: the motorcycle and all its fluids; any
accessories and their contents; and any additional cargo on the motorcycle.
• The weight of the rider or passenger includes: body weight, all apparel, and
objects in or on apparel.
WARNING
Do not exceed the motorcycle’s gross vehicle weight rating. Exceeding the
weight rating can lessen stability and handling and could cause you to lose
control of the motorcycle.
The gross vehicle weight rating of the Super X Model HCXT is 1140 lb. The total
weight of the Super X Model HXCT is approximately 780 lb with a full capacity of
all fluids, and without any cargo. The combined weight of the rider, passenger, and
cargo cannot exceed 360 lb. The following example shows how to stay within the
gross vehicle weight rating.

5Safety Information
Loading
WARNING
Adding additional weight to the motorcycle can affect its stability, handling
characteristics, and safe operating speed.
Use the following guidelines when attaching cargo to the motorcycle.
• Keep cargo weight to a minimum, and keep it as close to the motorcycle as
possible, to minimize a change in the motorcycle’s center of gravity. Changing
the center of gravity can lessen stability and handling and could cause you to
lose control of the motorcycle.
• Distribute weight evenly on both sides of the motorcycle. Maintain even weight
distribution by checking cargo to make sure they are securely attached to the
motorcycle before riding and whenever you take a break while riding. Uneven
Super X Model HCXT with cargo
Item Weight
Super X with full capacity of all fluids 780 lb
Attached cargo 30 lb
Rider - dressed and ready to ride 205 lb
Passenger - dressed and ready to ride 125 lb
Total gross vehicle weight 1140 lb

6Safety Information
weight distribution, or cargo that shifts suddenly while you are riding, can make
the motorcycle hard to handle and cause you to lose control of the motorcycle.
• Do not attach large or heavy cargo such as sleeping bags, duffle bags, or tents
to the handlebars, front fork area, or front fender. Cargo placed in any of these
areas can cause instability due to improper weight distribution or aerodynamic
changes, and can cause you to lose control of the motorcycle. Such items can
also block air flow to the engine and could cause overheating that can damage
the engine.
• With the exception of highway pegs, do not attach additional weight to the
highway bar.
• Do not exceed the maximum cargo weight limit of the saddlebags (15 lbs. each)
or luggage carrier (5 lbs.), and do not attach cargo to a component not designed
for that purpose, as either of these could result in an equipment failure that
could cause you to lose control of the motorcycle.
Highway Bar
WARNING
The highway bar will not protect you from injury.

7Safety Information
Safety and Vehicle Information Labels
WARNING
USE ONLY DOT5 BRAKE FLUID
FROM A SEALED CONTAINER.
CLEAN FILLER CAP BEFORE
REMOVING.
WARNING: The rear shock
absorber contains nitrogen gas under
high pressure. To prevent injury, do not
disassemble, rebuild, puncture, or
apply heat to the shock absorber.
See Rider’s Handbook.
!
WARNING
!
To maintain stability and balance:
•Do not exceed 15 lbs. in each
saddlebag.
•Load weight equally on both sides.
•Adjust tire pressure if necessary.
See Rider’s Handbook.
•Do not exceed gross axle or
vehicle weight. See Rider’s
Handbook and Certification
Label on headstock.
Super X Model HCXT — left side view
1
5
2
4
Also on rear
brake and clutch
reservoirs.
(Not shown.)
(Under seat)
10771
3
(Under flap)

8Safety Information
MOTORCYCLE NOISE EMISSION
CONTROL INFORMATION
This 2000 Excelsior-Henderson EMC42X1386 motorcycle,
4599-0029, meets USEPA noise emission requirements
of 80 dBA at 2750 RPM by the Federal test procedure.
Modifications which cause this motorcycle to exceed
Federal noise standards are prohibited by Federal law.
See Rider’s Handbook.
EXCELSIOR-HENDERSON MOTORCYCLE
MANUFACTURING COMPANY
Super X Model HXCT — right side view
5
6
12
10772
MOTORCYCLE EXHAUST
SYSTEM NOISE CONTROL
INFORMATION
THIS EXCELSIOR HENDERSON
EXHAUST SYSTEM 4599-0029
MEETS EPA NOISE EMISSION
REQUIREMENTS OF 80 dB(A)
FOR THE FOLLOWING
MOTORCYCLES SUPER X
INSTALLATION OF THIS
EXHAUST SYSTEM ON
MOTORCYCLE MODELS NOT
SPECIFIED MAY VIOLATE
FEDERAL LAW
7
WARNING
!
To maintain stability and balance:
•Do not exceed 15 lbs. in each
saddlebag.
•Load weight equally on both sides.
•Adjust tire pressure if necessary.
See Rider’s Handbook.
•Do not exceed gross axle or
vehicle weight. See Rider’s
Handbook and Certification
Label on headstock.
3
(Under flap)
4

9Safety Information
Super X Model HCXT — left side view (California model only)
1
(Under seat)
10773

11
Product Description
This section identifies the additional components found on the Super XModel
HCXT motorcycle and shows their locations.
Vehicle Components
Super X Model HCXT
1. Wi n ds h i e ld
2. Driving Lamp
3. Highway Bar
4. Sissy Bar
5. Backrest Pad
6. Luggage Carrier
7. Saddlebag
10774

13
Instruments and Controls
This section shows you where to find additional controls on the Super XModel
HXCT motorcycle and explains their function and use.
Location
1. Windshield height and tilt adjustment
2. Windshield air gap adjustment
3. Driving Lamp Switch
10775

14 Instruments and Controls
Windshield
The windshield can be adjusted to one of four
different heights. It may also be tilted slightly
forward or rearward to remove any reflections
or glare caused by highly polished or plated
components. The air gap between the bottom
of the windshield and the top of the headlamp
can also be adjusted.
Notice
Select a windshield height that allows you to
easily look over the top of the windshield in
the event the windshield suddenly becomes
obstructed, preventing you from looking
through it.
Driving Lamps
A toggle switch located below the right side
driving lamp controls both lamps. The
motorcycle may be operated with the driving
lamps on or off.
10768
10770
1. A i r ga p
1. Driving lsmp toggle switch

15
Pre-Operation Check
To keep your Super XModel HCXT motorcycle in good working order, make
the checks described in this section before each ride. This is especially important
before you make a longer trip or when you remove the motorcycle from storage.
You can find additional service information in the Maintenance section of the
Rider’s Handbook, in the Super X Service Handbook, or from your local
authorized Excelsior-Henderson Dealer.
WARNING
Failure to perform these checks before you ride may result in injury or damage.
Adjust components designed for normal wear adjustment, and repair or replace
worn or damaged components, as necessary.

16 Pre-Operation Check
Tires
Tire Pressure
Normal riding warms the tires and increases the tire pressure. For an accurate
reading, check the tire pressure before you ride. Adjust tire pressure as required.
Tire Condition
Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures,
and cracking. Replace damaged tires immediately (see your Super X Service
Handbook or an authorized Excelsior-Henderson Dealer).
Up to 360 lb load
Up to 360 lb loadUp to 360 lb load
Up to 360 lb load
Front: Dunlop
Front: DunlopFront: Dunlop
Front: Dunlop

tires CruiseMax 130/90-16 WW TL
tires CruiseMax 130/90-16 WW TLtires CruiseMax 130/90-16 WW TL
tires CruiseMax 130/90-16 WW TL 36 psi (cold)
Rear: Dunlop
Rear: DunlopRear: Dunlop
Rear: Dunlop

tires CruiseMax 140/90-16 WW TL
tires CruiseMax 140/90-16 WW TLtires CruiseMax 140/90-16 WW TL
tires CruiseMax 140/90-16 WW TL 36 psi (cold)