SVAB Quantum User manual

Quantum
Installation instruction
DOC-0001404
2020-12-02

Copyright © 2020 SVAB Hydraulik AB All rights reserved
SVAB accepts no responsibility for possible errors in catalogs, brochures and other printed material. SVAB reserves the right to
alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made
without affecting agreed specifications. All trademarks in this material are properties of their respective owners.

Table of Contents
Introduction ........................................................................................................................... 4
General ......................................................................................................................... 4
Support ......................................................................................................................... 5
Environment .................................................................................................................. 5
Certificate of compliance ................................................................................................ 6
Safety ................................................................................................................................... 7
General safety ............................................................................................................... 7
Warning signs ................................................................................................................ 7
Levels of risks ............................................................................................................... 7
System overview ................................................................................................................... 9
Technical description ............................................................................................................ 10
Main parts ................................................................................................................... 10
Quantum Hub ...................................................................................................... 10
TRM (Tool Recognition Module) ............................................................................ 10
Technical data Quantum Hub ........................................................................................ 11
Technical data TRM ..................................................................................................... 13
Function ...................................................................................................................... 14
Installation ........................................................................................................................... 16
Check of delivery ......................................................................................................... 16
Install the Quantum hub ............................................................................................... 16
Install quick coupler switch ........................................................................................... 17
Connecting quick coupler; original and tiltrotator-system ................................................ 18
Connect feed and external excvatator system (when applicable) ..................................... 21
Connecting to tiltrotatorsystem (MACS-RT, XCG2) ......................................................... 22
Mount the TRM ............................................................................................................ 22
Start up ............................................................................................................................... 25
Start up the system ...................................................................................................... 25
Start the Quantum hub ................................................................................................. 25
Register user ............................................................................................................... 27
Register new machine .................................................................................................. 27
Register a new tool ...................................................................................................... 29
Electric diagram ................................................................................................................... 30
Checklist ............................................................................................................................. 31
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Introduction
General
Quantum Tool Recognition is a system for wireless toolrecognition on excavators. This is the only usage
intended for this product. All other usages of this machine, without written permission from SVAB, are
strictly prohibited.
This document gives instructions how to do installation work on a Quantum Tool Recognition system.
SVAB reserves the right to change the contents of this instruction at any time without further notice.
SVAB develops and produces their products in accordance to european legislation and teh macinery
directive 2006/42/EG. The CE marking shows that the system fulfills the directive of electromagnetic
compatibility EMC, RoHS and radiodirective RED.
This installation instruction shall be used in the technical file which will be the base for the final CE
marking of the machine. Therefore, the checklist in this instruction shall be thouroughly performed, com-
pletely filled out and signed by responsible fitter. Save this instruction in the technical file.
The installation of the system referred to in this document is to be performed by experienced personnel.
If there’s unclarities regarding the use, installation, understanding of the system or regarding this docu-
ment - disengage the installation work and contact the system provider for information. By using com-
mon sense you can avoid accidents from happening yourself.
This instruction is protected by copyright and may not be reproduced, distributed or altered. Violation of
the law may lead to prosecutions and fines, imprisonment or duty to pay compensation to the creator /
proprietor.
FCC and ISED
To comply with FCC/IC RF exposure limits for general population / uncontrolled exposure, the antenna(s) used for this transmitter
must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in
conjunction with any other antenna or transmitter. Changes or modifications to the equipment not expressly approved by the party
responsible for compliance could void the user's authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1) this device may not cause harmful interference
2) this device must accept any interference received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruc-
tions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
-- Reorient or relocate the receiving antenna. -- Increase the separation between the equipment and receiver. -- Connect the equip-
ment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced
radio/TV technician for help.
RSS Standard
This equipment is exempt from the routine RF exposure evaluation requirement of RSS-102. This equipment should be installed and
operated with a minimum distance of 20 cm between the antenna and the user or bystanders. This device contains licence-exempt
transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Oper-
ation is subject to the following two conditions:
1) This device may not cause interference.
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RSS Standard
2) This device must accept any interference, including interference that may cause undesired operation of the device.
Ce matériel n’est pas sujet à l’évaluation habituelle d’exposition RF selon RSS102. Ce matériel devrait être installé et exploité en
gardant une distance minimale de 20 cm entre l’antenne et l’utilisateur ou les spectateurs. L’émetteur/récepteur exempt de licence
contenu dans le présent appareil est conforme aux CNR d’Innovation, Sciences et Développement économique Canada applicables
aux appareils radioexempts de licence. L’exploitation est autorisée aux deux conditions suivantes :
1) L’appareil ne doit pas produire de brouillage
2) L’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonc-
tionnement.
CAN ICES-3 (B)/NMB-3(B)
Support
Contact SVAB at:
SVAB, Ulvsättersgatan 2SE-694 35 Hallsberg
Phone: [phone] (main) [phone] (Support)
On our website www.svab.se you will find additional information.
Environment
As part of our environmental commitment, we strive for our products to have as little environmental im-
pact as possible throughout the lifecycle. This means there are things to consider during the installation.
• All assembly / disassembly must be done according to national requirements and local regulations.
• Recycle waste ccording to national requirements and local regulations.
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Certificate of compliance
Declaration of Conformity
The manufacturer assures that this product complies with the essential requirements and
provisions in
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
RED Direktiv 2014/53/EU
This declaration is based on the following applied specifications:
EN 13309:2010 Construction machinery – Electromagnetic
compatibility of machines with internal power supply
ISO 13766:2006 Earth-moving machinery - EMC
EN 50581:2012 Restriction of hazardous substances
EN 300328 v2.1.1 Wideband transmission systems
EN 301489-1 v2.1.1 ElectroMagnetic Compatibility (EMC) standard for radio
equipment and services; Part 1
EN 301489-17 v3.1.1 ElectroMagnetic Compatibility (EMC) standard for radio
equipment and services; Part 17
IEC 60950-1:2005 Information technology equipment – Safety
Article number: P-0001441
Product description: Quantum Tool Recognition kit
The manufacturer’s name and address:
SVAB Hydraulik AB
Ulvsättersgatan 2
69435 Hallsberg
Sweden
Hallsberg 2018-04-0–5
______________________________________________________________
Fredrik Eriksson, CEO
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Safety
General safety
Please read the installation instruction carefully before starting any assembly work. Follow the direc-
tions and local regulations.
The system may only be handled by personnel trained for the machine.
Never perform assembly work when the excavator is running.
Make sure that the electric system is powerless before any work on the system commences.
Make sure that the machine’s ROPS structure is not altered, it may affect the CE marking of the ma-
chine.
Only use SVAB original parts. Damage or malfunction caused by parts other than SVAB original parts
are not covered by warranty or product liability.
Warning signs
In our step-by-step instructions, there are warning signs that indicate dangerous situations that may oc-
cur when work is performed when installing our system. It is also explained what the consequences of
the dangerous situation may be.
You who work with the assembly must make a risk assessment in each work situation and follow the
warning that is described on the warning sign to avoid dangerous situations.
Levels of risks
There are three risk levels to take into account:
DANGER
DANGER
Indicates an upcoming hazardous situation which, if not avoided, will result in serious
injury or a fatal accident.
WARNING
WARNING
Indicates a potentially dangerous situation which, if not avoided, can result in serious
injury or fatal accident.
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CAUTION
CAUTION
Indicates a potentially dangerous situation which, if not avoided, can result in less seri-
ous to moderate injuries.
IMPORTANT
NOTE!
This symbol is used when we want to you to pay extra attention or point out things that
can enhance or impair the functionality of your product.
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System overview
Pos Part no Description
1 P-0000963 Quantum Hub
2 P-0000966 TRM
3 P-0001345 Cable supply Quantum Hub
4 P-0001346 Cable Quick coupler signal Quantum Hub
5 P-0000585 Connecting cable Digging system
6 P-0000723 M12 Connector male, straight 5 - pole
7 n/a Quantum App (Google play / App store)
8a 200586 Jumper cable M8, 0.3 m
8b 149209 Jumper cable M8, 1 m
8c 149207 Jumper cable M8, 2 m
9 P-0001304 Cover TRM
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Technical description
Main parts
This is also a test page
Quantum Hub
The hub consists of following main parts:
1. CAN1 / 8-36 VDC
2. I / O
3. CAN2
4. Diodes
5. Name plate
TRM (Tool Recognition Module)
The TRM consists of following main parts:
1. Screw
2. Cover
3. Seal
4. BAttery
5. Lower part
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Technical data Quantum Hub
Dimensions
Unit Remark
Min Nom Max - -
Mass - 180 - g -
Material - PA6 - - -
Operating temp - 20 + 70 C -
Storage temp - 20 + 85 C -
Voltage feed 7.5 12/24 36 V -
CAN resistance - - - - Software selectable 120 Ω, 600 Ω, not terminated
IP rating - IP50 - - -
Humidity - - - - IEC60068-2-30 IEC60068-2-78
Vibration - - - - IEC60068-2-64
Shock - - - - IEC60068-2-27, 500 m/s2 - 6 msec
Drops - - - - IEC60068-2-31
Certifications
Compliance Remark
WEEE 2012/19/EU
RED (Radio equipment directive) 2014/53/EU
RoHS directive 2011/65/EU
Standards Remark
EMC (electromagnetic radiation) 2004/108/EU
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Radio ETSI EN 300 328 V2.1.1 ETSI EN 301 489 V2.1.1
ETSI EN 301 489 V3.1.1
EMI ISO 13766-1:2018
RoHs EN 50581:2012
LVD EN 60950-1
Bluetooth
Description Remark
Bluetooth Bluetooth 4.1
Frequence From 2.4 GHz to 2.4835 GHz (ISM band)
Range up to 30 m
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Technical data TRM
Dimensions
System
Unit Remark
Min Nom Max
Mass 90 g
Material PC/PBT
Operating temp -40 + 70 C
Storage temp - 40 + 85 C
Voltage feed 1.8 3.6 3.9 V
Battery time 5 years Up to 5 years, depending on degree of use and environment
IP rating IP67/IP69K
Humidity - - - - IEC60068-2-30 IEC60068-2-38 IEC60068-2-78
Vibration - - - - Field tested to withstand tough environments (such as a hy-
draulic hammer)
Shock - - - - IEC62262, IK09, 10 joule
Drops - - - - IEC60068-2-31
Certifications
Compliance Remark
RED 2014/53/EU
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WEEE 2012/19/EU
RoHS directive 2011/65/EU
Standards Remark
EMC (electromagnetic radiation) 2004/108/EU
Radio ETSI EN 300 328 V2.1.1 ETSI EN 301 489 V2.1.1 ETSI EN
300 328 V3.1.1
EMI ISO 13766-1:2018
RoHs EN 50581:2012
LVD EN 60950-1
Bluetooth
Description Remark
Bluetooth Bluetooth 4.1
Frequence From 2.4 GHz to 2.4835 GHz (ISM band)
Range up to 30 m
Function
Tool recognition
ToolRec is a system for wireless tool recognition on excavators. The system identifies which tool is con-
nected to the excavator’s attachment or to the tiltrotator’s attachment. Quantum is based on each tool
being equipped with a compact and robust battery-powered device (TRM) that communicates wirelessly
with a controller in the cabin (cabin module).
The tiltrotator and / or machine quick coupler is connected to the system to detect when a change of
tools occurs. In cases where the machine is equipped with a Quantum or MACS RT based tiltrotator
control system, the information is shared when a tool change under the tiltrotator through the CAN bus.
When initiating a change, the system starts scanning for moving tools. The system uses several smart
conditions to identify the correct tools.
CAN-bus - interface towards external systems
The cabin module can transmit the information to other control systems in the excavator via CAN bus.
This way, these systems can adapt to each tool.
GPS/3D machine control system
An example of function is to automatically indicate the correct tool for the machine’s GPS / 3D machine
control system without the operator having to manually enter it. This input can be used to automatically
change theMachine Control System settings to the connected work tool. This provides quicker tool-
changes and eliminates potential error sources and expensive rework. The Tool RecognitionModules
(TRMs) can also store information on the work tool’s unique measurements anddimensions if local work
tool data storage is preferred.
Tiltrotator control systems
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ToolRec in combination with tiltrotatorcontrol systems developed by SVAB, each ToolRec module can
be configured with custom tiltrotator speeds. This helps the operator to always get the optimum per-
formance of his/her tiltrotator and ensures minimal fuel consumption. With ToolRec’s open CAN bus in-
terface the system can also be integrated with external tiltrotator control systems.
Tracking of tools and machine
The system stores the user’s smartphone GPS position in the cloud and connects it to the tool and ma-
chine shown on a map in the app, provided that the user has:
• Downloaded the Quantum app to his/her smarthphone
• Approved that the app has access to location information
• Bluetooth connection with cabin module and/or TRM devices
• Internet Access
The information about the position of a tool or machine is also shared by other users who have a Blue-
tooth connection with any cabin module or TRM device. It is enough for someone who has the Quantum
app installed on their smartphone to pass a cabin module or TRM and get connected via Bluetooth to
update the location in the cloud. The information is sent anonymously and is displayed only for those
users who registered the current machine or device in their app.
Operating time and service intervals
Quantum Tool Recognition together with the Quantum app also keeps track of the machine and tool’s
operating time. The machine’s operating time is measured in time as the hub has been powered, the
tool’s operating time is measured in time as the TRM unit has been connected to the cabin module and
at the same time been in motion.
In the app, you can define multiple service intervals for both the machine and the tool, the app will then
notify via notifications to it when it’s time for service.
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Installation
Read the section about safety before starting installation. Check that the delivery is complete before the
assembly begins.
Check of delivery
The kit consists of:
• TRM
• Cover for the TRM (Option)
• Quantum Hub
• Mounting plate
• Cabling, quick coupler
• Feed cable, Quantum Hub
• Cabling, connection external system 5 m
• Connector, M12
• Cabling, tiltrotator system
Check the delivery agianst the packing list to make sure no parts are missing.
Install the Quantum hub
WARNING
WARNING
When installing the hub, it is not allowed to use areas that affects the emergency exits.
1. Look for a free space in the cab for the Quantum hub. The hub should be in sight of the TRM for
good reception. Therefore, it's recommended to place the hub on a window.
2. Clean the surface thouroughly where the hub is placed.
NOTE
Please direct the cloth in one direction, not in circles
3. Mount the hub on the mounting plate with 2 screws.
4. Remove the red protective film on the mounting plate.
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5. Press the mounting plate onto the clean surface. Press for at least 30 sec.
NOTE
Do not use screws when mounting the plate. It may affect the machine’s ROPS
structure.
6. Let the glue harden for a couple of minutes.
NOTE
Please note that it can take up to 8 hours until the glue has hardened and reached full
strength.
Install quick coupler switch
The machine must be equipped with a switch that can be locked in the off position. The quick coupler
switch is mounted in a spare location in the instrument panel, easily accessible to the machine opera-
tor. The panel switch for the quick coupler lock switch must be located so that it is not confused with
other similar switches or switches with similar functions.
The buzzer for indication of open quick coupler lock may not be plugged or removed. The signal must
be clearly audible when normal work is underway. Clearly mark this switch in the panel by placing the
sticker enclosed between the switch and socket. If the machine has an existing tool attachment the
switch for it must be marked with sticker.
1. Remove original quick coupler switch and place the red sticker (upper) between the button [1] and
the socket [2].
000029-D
1
2
Note: Image above shows an example of a switch.
2. Place the yellow sticker (lower) between the quick coupler [3] and the socket [4].
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835040_A
000029-C
3
4
5
3. Install the switch [3] into the instrument panel.
Connecting quick coupler; original and tiltrotator-system
WARNING
Place the tool on the ground before testing the quick coupler.
Take care when connecting the cable. An incorrect installation may affect the upper /
lower quick coupler function.
The signal for breaking the hydraulic functions is directly connected to the machine’s
original circuit breaker with a diode in series to protect it from incorrect reverse voltage.
See the electrical diagram for further information. DO NOT REPLACE THE DIODS
WITH FUSES.
Connect quick coupler
1. Connect the signal cable 802626 [1] to output
marked I/O on the hub.
2. Identify signal from external upper quick cou-
pler and tiltrotator (active high / active low):
a) Turn the ignition on and start up the machine.
Activate the safety gate and place the tool on the
ground.
b) Switch position on the quick couplers between
open/close. Measure the connections of the cou-
plers. The signal is found where there is an alter-
ation between open/close.
[ A ] Coupler locked/closed [ B ] Coupler open
c) Measure this connection.
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Connect quick coupler
d) Active high signal:
Start with coupler in closed mode [A].
Measure between connection and ground(GND).
The value should be 0 V.
Switch to open mode [B]
When the signal is active high, the value should
be between 8-36 V.
e) Active low signal:
Start with coupler in closed mode [A].
Measure between connection and ground(GND).
The value should be 8-36 V.
Switch to open mode [B].
The value should be 0 V.
3. Remove existing cable from the machine’s
original quick coupler.
4. Connect cable end marked GPI1, flat pin
FSH1, to the machine original quick coupler[2].
5. Connect existing cable to flat pin FS1[2].
6. Place enclosed diode in the holder for GPI1
[3]. IMPORTANT
Place the diode in correct direction with respect to the
poles, active high signal and acitve low signal respec-
tively. See image below.
7. If quick coupler for TR-system does not exist,
please ignore steps 8 - 12.
8. Identify signal from the tiltrotator quick cuopler
(active high/active low).
9. Remove existing cable from the quick coupler.
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Connect quick coupler
10. Connect cable end marked GPI2, flat pin
FSH2, to the machine original quick coupler [4].
11. Connect existing cable to flat pin t FS2 [4].
12. Place enclosed diode in the holder for GPI2
[5]. IMPORTANT
Place the diode in correct direction with respect to the
poles, active high signal and acitve low signal respec-
tively:
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