Sveba Dahlen AB Classic DC-1 User manual

Classic
Deck oven
Type: DC-1 DC-2 DC-2E DC-3 DC-4
Operating
Maintenance
Installation
Rev.4
860004-02

2Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
DC-22
149613-01/9318
3x380+0 50
13,8
230
Data plate.
Positioning of data plate.
Data plate for Classic Deck Oven
Modeldesignation
Serialnumber
Connectedvoltage
To obtain assistance with installation or service of the oven the oven serial number and
model desig-nation must be given.
Note the serial number, model designation and voltage so that they are readily available
when contacting us.
Please direct all your questions, comments or technical problems regarding this product to
the SVEBA-DAHLEN dealer or directly to
SVEBA-DAHLEN AB
SE-513 82 Fristad
Sweden
Tel. [phone]
Fax [phone]
Web: www.sveba-dahlen.se
Mail: [email protected]
Subject to changes without notice

3
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
TABLE OF CONTENTS
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
D1-bas panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
D1-plus panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
COMMON TO D1 PLUS AND D1 BASIC . . . . . . . . . . . . . . . . . . . . . . . . . . 22
INSTRUMENT PANEL (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
BAKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
BAKING - PERSONAL SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DISTRIBUTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
The oven chamber is available in five widths (Fig. 2) and
two heights, 160 and 220 mm.
Fig. 1 shows an oven where a low oven chamber is
mounted over a high one.
Low and high oven chambers can be combined to form
5 decks of oven chambers.
The leg length Lcan vary from 0 to 900 mm.
Standard leg length is 100, 200 and 300 mm,
etc. but other lengths are available on request.
Castors or feet can be fitted directly to the oven
bottom.
Technical data
Table 1 Dimensions and outputs for Classic
Fig. 1 Height of Classic in mm.
Fig. 2 Dimensional drawing for Classic
TECHNICAL DATA
DC-1 1075 635 5,0
DC-2 1390 950 6,9
DC-2E 1705 1265 8,8
DC-3 2020 1580 10,7
DC-4 2335 1895 12,6
Oven A B Connected
model mm mm power
kW

5
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
DESCRIPTION
Design principle
The deckoven is CE-approved according to EMC, LVD
The deck oven is manufactured in detachable sections.
The advantage of this is that the sections can be combined
to suit special purposes or areas. This makes the oven
easy to install.
One, or up to five oven sections ca be placed between the
bottom and top, which can be low, high, or an optional
combination of both heights.
The legs are then fitted to the bottom, and can be supplied
with castors or adjustable feet.
Fig. 3 The Classic modules
12
61
3
2
45
Fig. 4 Accessories for Classic
7
1 Canopy
The canopy collects and removes steam and smoke
from the oven chamber.
2 Stone sole
For baking direct on the sole.
3 Marine version
Special version for baking and preparing food on
ships. The oven is electrically adjusted for marine
use. The bottom and back-panels are also made of
stainless steel.
4 Pull out shelf
Practical working shelf which can be pulled out
from the oven. Can not be used when the oven is
placed on an underbuilt prover.
5 Shelf stand
Practical shelf for storage of tins, kitchen utilities,
etc.
6 Built-in steam generator
Effective steam generator for baking with steam.
7 External steam connection
Used when there is a steam boiler in the bakery.
12 Castor
The oven can be fitted with castors to facilitate
moving.
Accessories for Classic Deck
Oven

6Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
General description
Increase/decrease button for
temperature top heat
Increase/decrease button for
temperature bottom heat
Increase/decrease button for baking
time
Increase/decrease button for steam time
Start/stop button for baking
Steamtime
Bakingtime
On/off button for panel
Heat control buttons
230
230
Alarm button
Temperature actual value bottom
heat
Temperature desired value bottom
heat
Temperature actual value top heat
Temperature desired value top heat
225
225
11
16
D1-bas panel

7
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Oven turned off
Start of oven
Start oven by pressing ON/OFF button.
The displays illuminate.
The oven light illuminates.
The oven section is heated to the set value.
The panel displays OFF and all of its functions are off.
OFF
230
230
225
225
D1-basic panel
11
16

8Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Baking
1
1
1
2
2
D1-basic panel
230
230
225
225
11
16
1. Enter the desired temperature, baking time and steam
time.
The steam generator can be turned off by pressing ”minus”
until the steam display shows OFF.
If the oven does not have a steam generator this display will not
illuminate.
2. To divide the power between front, top and bottom heat,
enter the desired value by pressing the respective button.
Settings 0-10 correspond to 0-100% power. The steam
display is used to show the set value. Change the value
using the steam display increase/decrease button. The display
returns to the set steam time after a few seconds.

9
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Baking in progress
230
230
225
225
1
D1-basic panel
10
16
1. When the oven has reached the set temperature and the
steam display diode stops flashing (the steam generator is at
a sufficient temperature) begin baking by pressing the start
button.
The steam display counts down second by second.
The steam display is illuminated during steaming in progress.
When the steam display diode is not flashing extra steam can
be added by pressing the + button on the steam display, which
counts up second by second so long as the button is depressed.
The baking time display counts down minute by minute. For
times of less than 10 minutes the seconds will also be shown.
The baking time symbol is illuminated during baking.

10 Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Baking completed
230
230
225
225
2
1
D1-basic panel
10
16
When the baking time has counted down to zero the buzzer will
sound and the displays will flash.
1. If baking is not considered to be completed, the baking time
can be extended by pressing the + button whereupon baking
will continue.
2. If baking is considered to be completed, exit by pressing
stop. The displays stop flashing and the baking time display
now shows the desired value once again.

11
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
(programmable panel)
General description
Increase/decrease button for
temperature top heat
Increase/decrease button for
temperature bottom heat
Increase/decrease button for baking
time
Increase/decreasebuttonfor steam time/
power distribution
Start/stop button for baking
Program button
Steamtime
Bakingtime
On/off button for panel
Recipe graph
Program display
Heat control buttons
230
230
Alarm button
Damper button
Temperature actual value bottom
heat
Temperature desired value bottom
heat
Temperature actual value top heat
Temperature desired value top heat
225
225
11
16
D1-plus panel

12 Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Oven turned off
Starting oven
Start oven by pressing the ON/OFF button.
The displays illuminate.
The oven light illuminates.
The oven section is heated to the set value.
The panel displays OFF and all of its functions are turned
off.
OFF
230
230
225
225
D1-plus panel
11
16

13
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Manual baking
1
1
1
2
2
D1-plus panel
230
230
225
225
11
16
The program display is off, indicating manual baking.
1. Set the desired temperature, baking time and steam time.
The steam generator can be turned off by pressing ”minus”
until the steam display shows OFF.
If the oven does not have a steam generator this display will be
off.
2. To divide the power between front, top and bottom heat,
enter the desired value by pressing the respective button.
Settings 0-10 correspond to 0-100% power. The steam
display is used to show the set value. Change the value
using the steam display increase/decrease button. The display
returns to the set steam time after a few seconds.
Goes from automatic mode to manual mode.
Simultaneously hold in the ”+” and ”-” buttons of the steam
display until the program number display goes out.

14 Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Baking according to built-in recipe
2
1
1
230
230
225
225
D1-plus panel
10
16
1. Select the desired recipe number by keeping the program
button depressed. The program display now illuminates.
2. Select the recipe number, then release the program button.
The program display indicates the selected recipe number.
When selecting different recipe numbers the desired value of
the recipe is shown in the respective display.
Temperature 1: top heat
Temperature 1: bottom heat
Bakingtime
Steamtime
When the program button is released the actual value of the
temperature is now shown again.

15
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Baking in progress
1
230
230
225
225
1
D1-plus panel
10
16
1. When the oven has reached the set temperature and the
steam display diode stops flashing (the steam generator is at
a sufficient temperature) begin baking by pressing the start
button.
The steam display counts down second by second.
The steam display is illuminated during steaming in progress.
When the steam display diode is not flashing extra steam can
be added by pressing the + button on the steam display, which
counts up second by second so long as the button is depressed.
The baking time display counts down minute by minute. For
times of less than 10 minutes the seconds will also be shown.
The baking time symbol is illuminated during baking.
The damper can be opened or closed manually by pressing the
damper button.
The damper button is illuminated when the damper is open and
off when the damper is closed.
During baking in progress all of the values can be temporarily
changed. At the end of the baking time there will be a return to
the settings for the recipe.

16 Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Baking completed
1
230
230
225
225
10
16
2
1
D1-plus panel
When the baking time has counted down to zero the buzzer will
sound and the displays will flash.
1. If baking is not considered to be completed, the baking time
can be extended by pressing the + button whereupon baking
will continue.
2. If baking is considered to be completed, exit by pressing
stop. The displays stop flashing and the baking time display
now shows the desired value once again.

17
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Programming new recipe
1
1
1
1
1
1
2
D1-plus panel
00
00
00
11
22
33
It is possible to program up to 40 recipes.
1. Keep the program button depressed for 4 seconds.
After 4 seconds the displays for temperature top heat, bottom
heat and baking time will flash with the value zero.
1. Enter a pass code (11 22 33) into the respective display.
When the display receives a value greater than zero the
value is displayed with permanent illumination.
2. Confirm the pass code by pressing the program button.
If the pass code is correct the initial symbol of the recipe graph
willflash.

18 Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
Programming recipe
1
1
2
2
1
3
D1-plus panel
11
22
33
2
The total baking time symbol flashes.
Enter the value and proceed to next parameter.
1. Select the desired recipe number to program by keeping the
P button depressed at the same time as selecting using the
increase/decrease button for the steam display.
If the recipe number is available the temperature display
will show desired value 0.
2. The temperature symbol 1 flashes.
Enter the value for temperature 1 in the desired value
displays for top and bottom heat.
3. Press the ”+” button to access the next parameter.
The temperature symbol 1 returns to a permanent
illumination.
The front heat symbol flashes.
Enter the value and proceed to next parameter.
0-10 corresponds to 0-100% power.
All recipe value are displayed and entered into the top heat
display.
The start time temperature 2 symbol flashes.
Enter the value and proceed to next parameter.
The temperature 2 symbol flashes.
Enter the value and proceed to next parameter.

19
Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
1
1
D1-plus panel
If any value needs to be changed it is possible to move
backwards in the recipe graph by pressing the ”-” button on the
steam display.
When all values have been set, confirm by keeping the program
button depressed for 4 seconds.
The displays return to baking mode and the recipe graph goes
out.
The top heat symbol flashes.
Enter the value and proceed to next parameter.
0-10 corresponds to 0-100% power.
The bottom heat symbol flashes.
Enter the value and proceed to next parameter.
0-10 corresponds to 0-100% power.
The steam time symbol flashes.
Enter the value and proceed to next parameter.
The open damper symbol flashes.
Enter the value and proceed to next parameter.
The close damper symbol flashes.
Enter the value and proceed to next parameter.
The open damper symbol flashes.
Enter the value and proceed to next parameter.
The damper is closed automatically at the end of the baking
time.
The fan symbol flashes (option, not yet available).
Enter the value and proceed to next parameter.

20 Operating Maintenance Installation CLASSIC 3:3500-2 --> 860004-02
0
1
C
2
3
Copying recipe
D1-plus panel
Changing stored recipe
Changes are made to an existing recipe by selecting a stored
recipe. The procedure is the same as for new recipes.
When a number of recipes are stored in the lower panel, which
is the master panel, it is possible to copy to the other panels.
To copy recipes from the master panel to a panel:
1. Keep the P button depressed for 4 seconds on the panel to
which the recipe is to be copied. Enter pass code 11, 22, 33
and confirm using the P button.
2. Select a recipe number greater than 40, the program display
then shows C0 which means that all recipes are being
copied. If individual recipes are to be copied select C1 for
recipe no. 1, C2 for recipe no. 2, etc.
3. Press the P button to perform the copying.