SW-Stahl S3200 User manual

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [email protected]
Instruction Manual
S3200
Cordless Drill / Driver
with LED-Lighting, Li-Ion-battery and fast charger.
Chuck capacity 10 mm, 2-speed gear train.
14,4V / 3,0Ah ▪Li-Ion ▪Max. 28 Nm ▪Max. 1.400 rpm

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [e-mail]
FUNCTIONAL GUIDELINES
(A)
19-POSITION ADJUSTABLE TORQUE CLUTCH
(B)
2-SPEED TRANSMISSION for matching power to the task
(C)
EASY ACCESS REPLACEABLE CARBON BRUSHES
(D)
LED LIGHT for dark area working
(E)
VARIABLE SPEED CONTROL TIRGGER with electronic brake
(F)
EASY TOUCH FORWARD/ REVERSE BUTTON
(G)
ERGONOMICAL DESIGNED HANDLE provides a well- balance
(H)
NON-SLIP, SOFT GRIP HANDLE reduces vibration and fatigue
(I)
EASY CONNECT SLIDING BATTERY SYSTEM
(J)
BIT HOLERS FOR BITS STORAGE
(K)
BATTERY FUEL GAUGE (LI-ION ONLY)
- 2 -

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [email protected]
WARNING! READ ALL INSTRUCTIONS
Always observe the safety regulations applicable in your country to reduce the risk of
fire, electric shock and personal injury. Understand the following safety instructions
before attempting to operate this product. Always wear eye protection when working
with power tools. Keep these instructions in a safe place.
SAVE THESE INSTRUCTIONS
General Safety Rules
Work Area Safety
Personal Safety
- 3 -
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the
dust or fumes.
Keep bystanders, children, and visitors
away while operating a power tool.
Distractions can cause you to lose control.
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.

Dress properly. Do not wear loose
clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewelry, or long hair can be caught in
moving parts.
Do not overreach. Keep proper footing
and balance at all times. Proper footing
and balance enables better control on the
tool in unexpected situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-
skid safety
shoes, hard hat, or hearing protection must
be used for appropriate conditions.
Tool Use and Care
Use clamps or other pr
actical ways to
secure and support the work piece to a
stable platform. Holding the work piece by
hand or against your body is unstable and
may lead to loss of control.
Do not force tools. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
Do not use tool if switch does not turn it
on or off. Any tool that cannot be controlled
with the switch is dangerous and must be
repaired.

Store idle tools out of reach of children
and other untrained persons.
Tools are
dangerous in the hands of untrained users.

Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool
operation. If damaged, have the tool
serviced before using. Many accidents are
caused by poorly maintained tools.

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [e-mail]
- 4 -
Use only accessories that are
recommended by the manufacture for
your model. Accessories that may be
suitable for one tool, may become
hazardous when used on another tool.
Service
Tool service must be performed only by
qualified repair personnel.
Service or
maintenance performed by unqualified
personnel could result in a risk of injury.
When servicing a to
ol, use only
identical replacement parts. Follow
instructions in the Maintenance section
of this manual. Use of unauthorized parts
or failure to follow maintenance
instructions may create a risk of electric
shock or injury.
Make sure cord for charger is located so that it
will not be stepped on, tripped on, tripped over,
or otherwise subjected to damage or stress.
Do not abuse the power cord. Never use the
cord to carry the charger. Keep cord away from
heat, oil, water, sharp edges, or moving parts.
Replace damaged cords immediately.
Do not operate charger if it has been damaged
in any way, take it to a qualified service center
for repair.
To reduce risk of electric shock, unplug charger
from outlet before attempting any maintenance
or cleaning. Turning off controls will not reduce
this risk.

Do not disassemble charger or battery
cartridge, take it to a qualified service center
when repair is required. Incorrect reassembly
may result in a risk of electric shock or fire.
Battery Pack
Do not charge battery pack when temperature
is below 0oC (32oF) or above 40oC (104oF).
Do not attempt to use a step-down transformer,
an engine generator or DC power receptacle.
Do not short the battery pack: Do not touch the
terminals with any conductive material. Avoid
storing battery cartridge in a container with
other metal objects such as nails, coins, paper
clips, etc.

Do not expose battery cartridge to water or
rain. A battery short can cause large current
flow, overheating, possibly burns and even a
break-down.
Additional Safety Rules for
Cordless Drill
Battery Charger
Caution: To reduce risk of injury, charge
only the authorized batteries. Other types
of battery may burst, causing personal
injury and damage.

Before using battery charger, read all
instructions and cautionary markings on
batter
ies, chargers and products using
batteries.
Do not allow anything to cover or clog the
charger vents.
Do not expose charger to rain, snow or
wet conditions.
To reduce the risk of damage to electric
plug and cord, pull by plug rather than
cord when disconnecting charger.
Use of an attachment not recommended
or sold by the manufacturer may result in
a risk of fire, electric shock, or injury to
persons.

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [email protected]
- 5 -

Do not store the machine and battery pack
in locations where the te
mperature may
reach or exceed 50oC (122oF).
Do not incinerate the battery pack even if it
is severely damaged or completely worn
out. The battery pack can explode in a fire.
Be careful not to drop, shake, or strike the
battery.
Do not charge inside a box or container of
any kind. The battery must be placed in a
well ventilated are during charging.

Do not dispose of battery packs into
household waste, fire or water. Battery
packs should be collected, recycled or
disposed of in an environmentally-friendly
manner. Call the authorized warranty
centers for places to dispose of damaged or
inoperable batteries.
FUNCTIONAL DESCRIPTION
This drill/driver is designed for wood/mild steel
drilling and screw driving. Please refer to the
figure on this page to familiarize yourself with
the major components of this tool before use.
1. Power Switch
Depressing the power switch partially will
energize the LED light (2) in front. Pulling
further back will start the rotation action.
When released, power to the moto
r will
cease and drill chuck will stop to rotate. A
small amount of sparks may appear next to
the motor. This is normal as energy is
being converted to heat for dissipation.
3. Rotation Direction Switch
Pushing this switch to the left will cause the
chuck to spin in a “forward”
direction, and
“reverse” when pushed to the right.
NOTE: In the center position, this switch will
lock out the power switch.
4. Drill Chuck
The chuck will accept any bit up to be sure
the bit is fully engaged by the chuck before
operating tool. Otherwise, the bit may fly off
and cause property da
mage or personal
injury.
5. Non-slip Handle
The “rubberized” part of the handle gives a
more comfortable grip during operation,
shields operator from motor heat buildup, and
helps in reducing vibration and fatigue.
6. Lanyard (Shown in Fiqure1)
The lanyard is provided to help minimize the
occurrence of tool being dropped. Please use
it to your advantage and do not remove.
7. Li-ion/Ni-MH Battery
This battery provides electrical power to the
motor. Please charge it according to the
charging instruction listed in this manual.
8. Brush Access Cover
The cover allows the user to access the
carbon brush for replacement.
Figure 1

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [e-mail]
- 6 -
ASSEMBLY
Check for damage to the tool, parts or
accessories which may have occurred during
transport. Take the time to thoroughly read
and understand this manual prior to
operation.
This package contains:
- 1 cordless drill/driver
- 1 or 2 quick charge batteries
- 1 one-hour quick charger
- 1 power cord
- 2 combo drive bits
- 1 instruction manual
- 1 impact resistant case
Attaching or Removing Battery Pack
1. To connect battery, line up the tracks and
attach the battery pack. Slide toward the
battery pack until it locks into positions
with a click.
2. To remove the battery pack, push on the
RED button on the top and release the
battery pack.
Bit Insertion
Select proper size drill/dri
ver bit and place in
chuck. Make sure bit is installed into the chuck
straight in and not at an angle. Hand tight chuck
in a clock-wise direction to tighten.
OPERATIONS
This product had been carefully inspected prior to
leaving the factory. It should provide you with
years of satisfying service under normal operating
conditions. Do not, however, force the tool to
perform outside its design parameters. Such
usage will void the warranty.
Note: Drilling with a dull bit will cause overheating
of the material and put un-due stress on the tool,
resulting in pre-mature failure. Be sure to use a
sharp drill bit when using this tool.
1. Slide battery into the bottom of the housing
handle until a click sound occurs. Do not force
battery as it should slide easily into place with
nominal force. Any difficulty doing so would
indicate an incorrect alignment.
2. Select a proper size drill/drive bit and insert into
the chuck. Hand tight chuck.
3. Pull back power switch slowly to engage the
LED, then pull back further to achieve desired
speed.
4. Depress the trigger switch slightly to start the
tool slowly. The speed increases with the
amount of depression of the trigger for efficient
tightening or loosening of screws.
WARNING! Always wear safety
glasses or face-
shields when
operating this product. Failure to do
so can result in dust, shavings or
loose particles being thrown into
your eyes.

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [email protected]
- 7 -
Battery Pack Life
The rechargeable batteries have a limited life. If the
operation time becomes extremely short after
recharging, replace the battery pack with a new
one.
Battery Recycling
The batteries must be recycled or disposed
properly.
Charging the battery -
for Li-ion/ Ni-MH battery

When charging a cool battery pack (below
0oC (32oF)) in a warm place, leave the battery
pack at the place and wait for more than one
hour to warm up the battery to the level of the
ambient temperature.
Otherwise battery pack
may not be fully charged.
Cool down the charger when charging more than
two battery packs consecutively.
Do not insert your fingers/nails into contact hole,
when holding charger or any other occasions.
1. Place charger in a relatively cool and well-
ventilated area.
2. Plug charger into the AC outlet.
CAUTION: Ensure that the power source to be
utilize
d conforms to the power requirement
specified on the product nameplate.
3. Turn the battery up-side-
down and slide the
battery into charger while keeping the alignment
marks line up. Slide the forward in the direction
of the arrow. Do not force battery as it should
slide easily into place with nominal force. Any
difficulty doing so would indicate an incorrect
alignment.
Battery Pack -
Li-ion Battery Pack
1. For Optimum battery life, store the Li-
ion battery pack following use without
charging it.
2. Do
not charge battery when ambient
temperature is below 0oC (32o
F) or
above 40oC (104oF). If the battery pack
is used when the battery temperature is
below 0oC (32oF), the tool may fail to
function properly.
3. This battery pack has the built-in
Battery Fuel Gauge
Press the gauge
button (1) to check the fuel condition of
the battery pack.
If you notice the battery fuel gauge only
left with one red light that means the
battery is running low.
Charge the battery pack immediately, or
the power of the tool may not reach to
your desired torque.
Forward/ Reverse Rotation Switch
Operation
To prevent damage, do not press
Forward/Reverse button until the anvil
comes a complete stop.
Forward Rotation Operation
Push the button for forward rotation. After
use, set the lever to its center position.
Reverse Rotation Operation
Push the button for reverse rotation.
Check the direction of rotation before use.
After use, set the button to its center
position.

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [e-mail]
LAMP INDICATIONS
- 8 -
4. If the power lamp (red) does not light immediately or goes out soon after
the charger is plugged in, consult an authorized dealer.
5. During charging, the charging lamp (green) will start flashing. When
charging is completed, an internal electronic switch will automatically be
triggered to prevent overcharging.
Red Lit
Charger is plugged into the AC outlet. Ready to charge.
Yellow Flashing
(1) When the temperature of the battery is too low (<0oC (<32oF)), it
is in a trickle charge mode until the temperature of the battery
goes up to over 0oC (<32oF). The lamp will change from the
Yellow Flashing to Green Flashing automatically and start to
charge. (If after 70 minutes, the lamp changes from yellow
flashing to yellow lit, consult an authorized dealer.)
(2) When the temperature of the battery is too high (>40oC (104oF)),
it is in a trickle charge mode until the temperature of the battery
drops to under 40oC (104oF). The lamp will change from the
Yellow Flashing
to Green Flashing automatically and start to
charge. (If after 70 minutes, the lamp changes from yellow
flashing to yellow lit, consult an authorized dealer.)
(3) When the voltage of the battery is too low (below 10.8 voltage for
14.4V tools), it is in a trickle charge mode until the voltage of the
battery reaches to the standard value. The lamp will change from
the Yellow Flashing to Green Flashing automatically and start to
charge. (If after 20 minutes, the lamp changes from yellow
flashing to yellow lit, consult an authorized dealer.)
Yellow Lit
The battery and the charger are not connected. If the yellow lit still on
after trying re-attach the battery, consul the an authorized dealer.
Green Flashing
Now start charging
Green Flashing
Battery is approximately 50% charged.
Green Flashing
Battery is approximately 80% charged.
Green Lit
Charging is complete. (Fully charged.)

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [email protected]
- 9 -
- Charging will not start if the battery pack
is warm. For example, immediately after
heavy-duty operation. The yellow standby
lamp will be flashing until the battery cools
down.
6. If the temperature of the battery pack is
0oC or less, charging takes longer to fully
charge the battery pack than the standard
charging time. Even when the battery is
fully charged, it will have approximately
50% of the power of a fully charged
battery at normal operation temperature.
7.
Once the battery is fully charged, the
green lamp will be lit to indicate the gone
into a trickle charge mode.
Ni-MH Battery Pack
When you charge the battery pack for the
first time, or after prolonged storage,
charge it for about 24 hours to bring the
battery up to full capacity.
Li-ion Battery Pack
Your battery pack is not fully charged at
the time of purchase. Be sure to charge
the battery before first use.
Wood Drilling
Determine the desired rotational direction
and adjust, if necessary, by using the
Rotation Selection Switch. Hold the drill
firmly and place the bit at the point to be
drilled. Depress the trigger switch to start
the drill. the electronic trigger switch will
cause the chuck to rotate faster as the
trigger is pulled in further, up to 1,400 rpm.
Light Metal Drilling
Always clamp sheet metal. Use a punch
to mark the position of the hole. When
used, light machine oil will pro-long the life
of the bit and increase the drilling action.
With steel, use oil as a lubricant; aluminum,
use turpentine or paraffin; brass, copper
and cast iron, use no lubricant. Do not force
tool. Select a lower speed setting and allow
the weight of the tool to do the job. Apply
only a light pressure to the tool for
horizontal drilling.
Plastic and Plastic-coated Chipboard
Use high speed steel drill bits and refer to
the wood drilling section on this page.
Driving Screws
Use bits suitable for type and size of screw
head. Drill a pilot hold for the screw thread
to bite into. If you are using center sunk
screws, drill a counter sink for the screw
head. Use drill at the lowest speed for
better control and avoid stripping the screw
head.
Chuck Removal
Should you need to replace the chuck for
any reason, perform the following:
1. Open chuck jaws fully.
2. Loosen the take out screw inside the
opening by turning the screwdriver in a
clockwise direction.
3. Put direction switch in the “reverse”
position.
MAINTENANCE
Do not allow brake-
fluids, gasoline,
petroleum-
based products, penetrating
oils, etc. to come in contact with plastic
parts. They contain chemicals that can
damage, weaken or destroy the tool and
battery housing.
WARNING! If the bit jams in work-
piece or if the drill stalls, stop the
tool immediately. Remove the bit
from the work piece and determine
the reason for jamming before
resume drilling

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [e-mail]
SPECIFICATIONS
Model: S3200
- 10 -

Maintenance of the DC motor. Exercise due
care to ensure the motor does not burn out
due to overloading.
Repairs should only be done by a qualified
service technician using identical parts to
ensure the safe and effective use of this
product.
Always ensure that the machine is switched
off and the battery cartridge is removed
before carrying out any work on the machine.
To maintain product safety and reliability,
repairs, maintenance or adjustment should be
carried out by an authorized service center.
Lubrication
All of the bearings in this tool are lubricated with
a sufficient amount of high grade lubricant for
use under normal conditions before leaving the
factory. Regular addition or replacement of the
lubricating grease is not necessary.
However, on occasions when new or more
lubricant is needed, take the tool to a qualified
technician to do the job.
NOTE: Do not use oil as a grease substitute. It
will leak and degrade the performance of this
product.
ACCESSORIES
All accessories designed for this tool is included
with this product. Storage spaces for drill bits
and driver bits are provided in the carrying case
for your convenience. Bits and carbon brushes
can be obtained through your local retailers. If
the retailer does not have the parts you need,
simply contact the authorized dealers for
instruction on how to order. Be sure to have
ready the model number of the product. Be sure
to have ready the model number of the product.
Voltage:
Chuck Capacity:
No-load
Speed(rpm):
Gear Train:
Clutch Setting:
Max Torque:
Tool
Weight:
(without battery)
Battery Weight:
(Ni-
MH/ 2.0Ah)
(Li-
ion/ 3.0Ah)
Length:
Charge Time:
Charger
accepted:
14.4 VDC
10 mm (3/8”)
Lo: 0~400, Hi: 0~1,400
2 speeds
19 positions
250 in-lbs (288 kg-cm)
2.6 lbs (1.2 kgs)
1.9 lbs (0.85 kgs)
1.3 lbs (0.6 kgs)
8.7” (222 mm)
Approx. 60 mins
Ni-MH/ Li-ion

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [email protected]
WARRANTY
This product carries a one-year warranty. We will repair, without charge, any defects due to
faulty material or workmanship. Before you send back the product please first call your dealer or
the local service center.
Experience has shown that over 90% of the problems can be resolved over the phone; saving
much time and money for both parties. If a return is necessary, simply return..... 1. only the part
in question; 2. copy of original sales receipt; and 3. freight prepaid to an authorized warranty
center. This warranty does not apply to
- accessories
- damage caused where repairs have been made or attempted by others
- damage due to abuse, misuse, neglect, normal wear and tear, alteration or modification
- products used as a rental unit
In no event shall the manufacture be liable for any incidental or consequential damages.
WARRANTY CARD
NOTE: Please fill out and send in the registration card within 7 days of purchase.
Please record the following information to expedite warranty work or parts order:
Model No. _____________________________________________________
Description Cordless 14.4V 10 mm (3/8”) Drill Driver
Serial No. _____________________________________________________
Purchase Date: _________________________________________________
Purchased From: __________________________________________________
________________________________________________________________
Address of Retailer: ________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
Please affix original or copy of sales receipt here to facilitate warranty works.
- 11 –

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0 www.swstahl.de
Leverkuser Straße 65 Fax [phone]
D-42897 Remscheid E-Mail: [e-mail]
S3200
Index
No.
Part No. Description Q'ty
Index
No.
Part No. Description Q'ty
1 C01HD192B#B1 Housing Upper Cover 1 13 C05IW144A#R1 Forward/Reverse Rod 1
2 C02HD190B#B1 Housing Lower Cover 1 14 E82IW180A LED 1
3
B83DR144B DC 14.4V Motor Assembly 1 15 E81IW144B#R1 Trigger Switch 1
D15IW144B (1)Carbon Brush 2 16 B06144B#B1 Connector 1
6
000-0243
Screw
2
17
D47DR144A
Bit clip
2
7
B50DR192B3
Gear Box
1
18
000-5920
Double bit
2
8
C04DR144A#Y1
2-speed Change Knob
1
19
D40IW192B#B1
Lanyard
1
9
C07DR192B#G1
Clutch Cap
1
20
BB144B-330
Li-ion 3.0Ah Battery
1
10
000-7030A
Keyless Chuck
1
21
B84B
Battery Charger
1
11
000-0550L
Screw
1
22
E86B
AC Wire
1
12 000-0930 Screw 9
14.4V
Cordless
Drill / Driver
(Li-ion)