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Synatel ROTASLIP MK3 User manual

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OPERATING INSTRUCTIONS
The equipment is covered by a 12 months guarantee from the date of shipment.
Any faults arising due to faulty materials or workmanship, within the guarantee
period, will be corrected free of charge providing the equipment is returned to us
carriage paid.
ROTASLIP MK3
Type PU1TZAI & PU1TRAI
IECEx & ATEX APPROVED,
SELF CONTAINED
UNDERSPEED MONITOR
Manual No: 2570
Provided that the equipment covered by these instructions is installed and oper-
ated as directed, it presents no hazard and conforms fully to health and safety
regulations.
Specification - PU1TZAI:
Supply: 24-240v ac/dc.
Supply Rating: 2VA.
Output: FET
Switching Capacity: 100mA max.
Saturation Voltage: 5.5 volts max (output on).
Ambient Temp: -15°C to +50°C.
Output State: Normally closed (Volt drop 5.5 volts
max) above set speed. Normally
open (leakage current 1.0mA max).
Calibration: Automatic. Initiated by magnet
supplied.
Sensing Range: Nominally 8mm on ferrous metal at
25°C.
Input Pulse Range: 10 to 3600 p.p.m.
Repeat Accuracy: 1%.
Start Up Delay: Adjustable to 0 - 30 seconds.
Operation Setting: Automatic calibration by applying
magnet to 'Cal' point. Relay de-
energises at 20% under set speed .
Enclosure: Moulded Nylon. DIN threaded 30mm
by 1.5mm pitch.
Protection: IP66.
Relative Humidity: 90% RH.
LED Indication: Target Detected (Sense) & Output.
Cable (Std. length): 3 metres 2 core 600/1000V
(or as order).
Specification - PU1TRAI:
Supply: 15-240V dc or 24-240V ac.
Supply Rating: 2VA.
Output: S.P.C.O. Relay
Switching Capacity: 3A 60V non-inductive maximum.
Ambeint Temp: -15°C to +50°C.
Output State:
Normally open. Closed above set
speed.
Calibration: Automatic. Initiated by magnet
supplied.
Sensing Range: Nominally 8mm on ferrous metal at
25°C.
Input Pulse Range: 10 to 3600 p.p.m.
Repeat Accuracy: 1%.
Start Up Delay: Adjustable to 0 - 30 seconds.
Operation Setting: Automatic calibration by applying
magnet to 'Cal' point. Relay de-
energises at 20% under set speed .
Enclosure: Moulded Nylon. DIN threaded 30mm
by 1.5mm pitch.
Protection: IP66.
Relative Humidity: 90% RH.
LED Indication: Target Detected (Sense) & Output.
Cable (Std. length):
3 metres 5 core 600/1000V
(or as order).
DECLARATION OF CONFORMITY
DOC2015007A
We, the undersigned, on behalf of Synatel Instrumentation Limited, hereby
declare the products listed below conform to the relevant provisions of the
legislation, as well as pertinent clauses of the standards and other normative
documents mentioned herein.
EQUIPMENT DESCRIPTION: 30 MM AI SERIES OF PROXIMITY SWITCHES
PRODUCT NAMES: IDE1TXXAI,PU1TXXAI,CXXTXXAI
ATEX DIRECTIVE 94/9/EC
CERTIFICATE No: Baseefa12ATEX0226X
ISSUED BY: SGS Baseefa, Staden Lane, Buxton,
Derbyshire, SK17 9RZ
NOTIFIED BODY NO: 1180
CATEGORIES: 1G Ex ma IIC T5 Ga
1D Ex ma IIIC T100°C Da
Tamb -15°C to 50°C, IP66
BS EN 60079- 0 :2012 Explosive Atmospheres- General requirements
BS EN 60079-18 :2009 Equipment protection by encapsulation ‘m’
SPECIFIC CONDITIONS OF USE
1. The supply circuit shall be protected by a suitably rated fuse capable of
interrupting a short circuit current of 1500 Amps.
2. The external connections shall meet the requirements for EPL Ga in
accordance with EN 60079-26 and EPL Da in accordance with
EN 60079-31.
3. Warning: Potential static ignition risk, clean only with a damp cloth.
4. The integral cable shall be terminated in a suitably certified enclosure or
in the safe area.
LOW VOLTAGE DIRECTIVE 2006/95/EC
BS EN 61010-1 :2010 General safety requirements for electrical
equipment
BS EN60332-1-1 :2004 Single cable flame propagation test
EMC DIRECTIVE 2004/108/EC
BS EN 61000-6-3 :2007 Electromagnetic Compatibility - General Emission
Standard
BS EN 61000-6-1 :2007 Electromagnetic Compatibility - General Immunity
Standard
RESTRICTION OF HAZARDOUS SUBSTANCES
(RoHS2) DIRECTIVE 2012(65)EU
No required or relevant standards are applicable
NAME: R.ASHBY POSITION: GENERAL MANAGER
SIGNED: ISSUE DATE : 20th May 2015
M2570A
92
30
36
30mm x 1.5mm
< 8
Cable
Output LED
Sensing LED
10
Calibrate (CalMag)
Connections - PU1TZAI:
Introduction:
The ROTASLIP series is designed to detect slippage or stoppage
on elevators, conveyors, fans etc. The units require no connection
with the shaft, have no moving parts and a virtually unlimited life.
They incorporate microcontroller circuitry which automatically cali-
brates to 20% under normal speed and provides a programmable
0-30 second start up delay.
Installation:
The Inductive sensor section detects a metal target on the shaft.
The target can be an existing bolt head or similar.
Ideally, the target should be of ferrous metal. Maximum range
ferrous materials is 8mm with a 30mm dia. circular target. Smaller
targets may be used but operating distance will be reduced.
The ROTASLIP should be mounted adjacent to the target,
ensuring that the distance to the target does not exceed the stated
maximum.
When mounted against a solid steel shaft, the target or bolt head
should protrude from the shaft at least 15mm, otherwise the sen-
sor will not be able to distinguish the target from the shaft and red
input light would stay on permanently.
Wiring to the ROTASLIP can be any length as required, using
ordinary unscreeened cable. However, if long cable runs are to
be used, the wiring should not be positioned adjacent to cables
carrying high voltage or current.
Two locknuts are provided to mount the units in position. Mount
securely to withstand vibration.Ensure that the unit and target are
adequately guarded.
Two types of ROTASLIP are available:
PU1TZAI is a two wire, FET output type sensor.
The PU1TZAI must be wired through a load/resistor (see diagram)
and not directly to the supply voltage. The supply polarity is not
important and the load can be connected in either wire.The cable
on the unit can be extended to virtually any length in ordinary 2
wire, cable.
PU1TRAI is a 5 wire, relay output type sensor rated at 3A 60V ac
non-inductive.
Cabling:
Connect the unit as shown in the connections diagram. The
PU1TZAI is a two wire device. Do not connect directly across the
supply without a load present.
The PU1TZAI is designed to operate into any type of PLC input
and as such it only requires approximately 5 milli-watts to operate
correctly eg 5 volts at 1 milliamp. Therefore the cabling MUST be
arranged in such a way as to prevent even the smallest amount
of induced voltage from adjacent ac cables being present at the
sensor. Failure to do so will cause the sensor to be continually
powered and the start-up timer will not operate at true power-on.
Dimensions (in mm):
Commissioning & Auto-calibration
Two LED's are provided for information purposes, on the
ROTASLIP. The input LED flashes everytime a target passes the
face of the sensor. With normal running, the output LED is a static
and the output is on (energised). With an underspeed condition
both the LED and output will be off (de-energised).
The ROTASLIP is factory set to a speed of 10PPM and a start up
time of 5 seconds. If the time delay required is greater than 5 sec-
onds, see 'Recalibration for a Different Setting', otherwise, proceed
as follows-
Apply power to the machine and ROTASLIP.
Ensure that the machine has reached normal running speed and
then place the magnet on the 'Cal' point (above the cable entry),
Count flashes of the output LED to set the start delay required in
seconds, then remove magnet.
The output LED will echo the setting in seconds, during which time,
automatic calibration to 20% below normal speed will be carried
out.
Recalibration for a Different Setting:
If the unit is to be used for a slower speed or with longer time delay
than previously set, the unit may trip out before it can be cali-
brated. This can be avoided by applying power while holding the
magnet on the Cal point and removing the magnet only when the
machine has reached normal speed. Wait for the output LED to
illuminate permanently and then recalibrate as above.
Notes:
Supply:
24-240V ac
15-240V dc
2VA
Output Relay:
3A 60V ac/dc max.
Non-inductive.
Brown
Blue
Black
Black/Red
Black/Orange
Supply:
24-240V ac/dc
Load
100mA max.
NOTE:
1) Supply polarity is not important & load can be connected
in either lead.
2) Supply voltage MUST be same voltage as supply voltage
being used.
Connections - PU1TRAI:
Blue
Black
PU1TRAI
PU1TZAI
f
!
f
!
NOTE: f= 1500A Capable fuse
500mA max. rating.
1 fuse per unit MUST be used.
!
IECEx Certificate No: IECEx BAS 12.0118X
Ex ma IIC T5 Ga
Ex ma IIIC T100°C Da
Tamb= -15°C to +50°C IP66
For Certificate of Conformity go to www.iecex.com