Syntec 60CA User manual

60CA/60CB Simple-Type Wood Cutting Machine
Operation Manual
  匯出日期：2022-01-05
  修改日期：2019-05-31

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
– 2
Manual

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Hardware– 3
1 Hardware
60CA ( Pulse train controller )
60CB ( Serial-bus controller )

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Software Spec.– 4
•
•
•
•
2 Software Spec.
Item Content
Axes( Standard / Option ) 4 / 4
Spindle Number 6
Axes Group Number 4
Workpiece Coordinate Number 32
BPT 600
Software Version 10.116.54x, 10.118.12x, 10.118.x
Communication Protocol Pulse: 60CA
M3/EtherCAT: 60CB
Option HPCC : No
RTCP : No
ROT : No
AutoLabeling Function : 60CB

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Software Spec.– 5
•
•
•
•
•
•
Item Content
Software Function Limit These G-code are not supported for 60CA/60CB
G1084: // fasttapping G code
G5: // HPCC mode
G5001: // path smooth mode
G5005: // disable learning control
G5006: // learning start
G5007: // enable parameter learning control
G6: // Parabolic Interpolation
G6002: // nurbs G code
G7001: // G07.1(G7001) cylinder programming
G22: // stored stroke check function on
G23: // stored stroke check function off
G33: // Constant Thread Cutting
G34: // Variable Thread Cutting
G41: // Cutter Compensation Left
G42: // Cutter Compensation Right
G45: // tool offset
G46: // tool offset
G47: // tool offset
G48: // tool offset
G50: // scaling cancel
G51: // scaling
G52: // local coordinate setting
G61: // exact stop mode
G62: // cutting mode
G62002: // S-Curve mode
G63002: // EDM mode
G74: // left-hand tapping
G76: // fine boring cycle
G81001: // chopping start
G84: // tapping cycle
G87: // accurate boring cycle
G88: // boring cycle
G89: // boring cycle with dwelling at bottom
G93: // 1 / time(min), inverse time feed
G96: // Constant Surface Speed
G97: // Revolution per minute
G900081: // fast drilling
Standard Support T-code and T0000 from T0~T16
WorkingList
Plugin Enable ( Option-4 )
Pr4070 ( Default Feedrate )
SRI setting screen for FC-IO

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Manual Objective Machine– 6
3 Manual Objective Machine
This Operation Manual is suitable for Syntec FC-60CA and FC-60CB controller.

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 7
•
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
4 Fenu and System Introduction
4.1 Main Screen
Screen component description
Mode Select
HandWheel Simulation
Single Block Execution
Feedrate Adjustment
Data Input
Current Workpiece Coordinate
Current Processing file and process line
Hint
Date
Time
Log in/out status
Rest
Hand frame panel
Controller Status
Mode
Alarm
Fenu Selection
Process Simulation Previes

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 8
s.
t.
u.
G-Code status and Coordinate
Workinglist
Processing Record and Cycle start / Feed hold / Resret
4.2 Function key Tree
4.3 Start Screen

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 9
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Component Those component is permently display on screen
no matter how screen change
1 Mode Selection AUTO，Change to Auto Mode
MDI，Change to MDI Mode，and screen will
change to F4 Monitor with MDI input popup
JOG，Change to JOG Mode
INJOG，Change to INJOG Mode
MPG，Change to MPG Mode
HOME，Change to HOME Mode
2 Handwheel Simulation Press the button and the box one the upper left
be green, simulation mode enable
Press again the green box disappear, simulation
mode disable.
3 Single Block Execute Press the button and the box one the upper left
be green, single block mode enable
Press again the green box disappear, single
block mode disable.
4 Reset Action trigger the software be reset, no PLC
interface will be triggered.
5 Hand Frame Panel Press the button, change screen to hand mode
frame.
This panel is provided to Syntec Technician
to customize according to customer's
demand
Axes jog，Peripheral devices, or other
additional function.
6 Feedrate Adjustment G00 rate adjust，0%，25%，50%，100%
G01 rate adjust，0%, 10%, 20%,......150%
Spindle rotation rate adjust ，0%, 10%,
20%,......120%

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 10
•
•
•
•
•
•
7 Data Date
Log in User
Workpiece Coordinate，G54, G55...
Current Processing File
Current Processing Line
4.4 Operator Panel (MainFenu: F1)
4.4.1 Operator Panel-F1: Process Frame
Devide this browser into different part, and function of each part is as below:
Part Item
1 WorkingList
2 Process Path Simulation
3 Coordinate
4 G-code State
5 Process Information
6 Cycle Start/Feedhold/Reset

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 11
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Description
All the manipulation for operator can be executed in this page during processing
File Manage
Execute Process as arrange in workinglist
Adjust the sequence and work station (multiple-station machine) of NC files
Log in/out of operator
WorkingList process Monitor
Work Station default set 1 to G54, and 2 to G55
Process state default built-in:
Undone
Aligning
Working
Printing
Done
Contact Syntec Technician if you have request for new process of the state.
Information of Workiniglist shows as:
Sequence NC files Work Station State Repeat Times
1 00001.nc 1 Non Process 1
2 00002.nc 2 Non Process 1
4.4.2 Operator Panel-F2: Change Column
Adjust the sequence of items in workinglist
Select One Item by pressing the button on the left side of workinglist, and there are 2 ways to change the
sequence.
Adjust selected item be forward, the sequence of selected item will be replaced by previous item.
Adjust selected item be later, the sequence of selected item will be replaced by the next item.
Adjust selected item be later
Before

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 12
•
•
•
Adjust selected item be later
After
4.4.3 Operator Panel-F3: File Manage
F1 Output List
Generate a new workinglist according the files user selected
User can select multiple files or folders.

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 13
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
F2 Select All
Selecte all items at current file page
Not include the folder. Only the files will be selected.
F3 Cancel All
Cancel selected items
F4 Delete Files
Delete selected files
F5 Add Workinglist
Add working item to the end of current workinglist
For example, there are 5 items in Current Workinglist, after user chooses another 5 item and add
to workinglist, there will be 10 items in workinglist.
F7 Change To USB/Sys.
Change the file source between the controller and USB.
If user needs to import files from external device like USB, need to use the button change to USB
source
F8 Import Files
Import files or folder into controller, depends on what kind of item user select.
Just import, no workinglist will be generate after press this button.
4.4.4 Operator Panel-F4: Reset List
Set all panel's status to be "Non Process"
Reset List
Before

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 14
•
•
•
•
•
Reset List
After
4.4.5 Operator Panel-F5: Back to Break Point
Press F5, a pop-up show on screen
Press Yes, Change to Break point process mode
Check the focus of the file content is right, and execute.


After finishing this process, go back to operator panel
The status will be changed to next process and go on.

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 15
•
•
•
•
•
•
•
•
•
•
•
•
•
•
When a unexpected event happen that cause a break to the processing file and you don't wanna do the
whole process again
users can press this button and the system will go back to the block before the break happen, and
continue the working.
Hint: Please DO NOT press the button at normal condition, this might cause the panel process state
to be wrong.
4.4.6 Operator Panel-F6: Clear List
Clear workinglist. No Item will show on workinglist after use this function.
4.4.7 Operator Panel-F7: LogIn
Enter username and password to login to the system
login different users can have different permissions
Permissions can be set in "Authority mangement"
4.4.8 Operator Panel-F8: LogOut
logout the accessed acount
4.4.9 Workinglist Manipulation
Normal Mode
Select Files/Folder, Output Workinglist
Operator Frame(F1) →F3 File Manage
F7: Change to USB/Sys.
Select File/Folder which contains the NC files for all order.
Press F1:Output List

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 16
•
•
•
•
•
•
•
•
The items in the folder will show on workinglist
Check the sequence is corresponding to the panel.
Execute the process.
BarCode Scanning Mode
Press The "Normal Mode" button, change to "Scan Mode", Press again back to "Normal Mode".
Scan the barcode and the scanned NCfile will be added to workinglist by sequence, if no files
found in system, there will show a pop-up hint
Figure
ScanMode
Scaning Barcode and add to Workinglist
Set Repeat Times for the Same File
The default of repeat time is 1, every time the process done, it will minus 1 time.

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 17
•
•
•
If set it be 3, this file will be repeat executed till the number be 0.
4.5 WorkinglistSetting (MainFenu F8 →F7)
There are several additional functions of workinglist according to customer's request and machine.
User can set the parameters in this browser.

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 18
•
•
•
•
•
•
•
4.5.1 NCfile Extension Name Setting
Set the NC files's extension name, if file name is xxxxx.nc，set it be ".nc", if file name is xxxx.anc，set it
be ".anc"
This Setting is "MUST BE", if user have wrong setting for the use, the workinglist would show nothing.
If no extension name in NC files, just set it be empty (no content)
4.5.2 Double Work Station Machine Setting
This Function is specifically used for machine with 2 stations which allows user place 2 panels on the
plate of the machine.
Sometimes, a panel would come with 2 NCfile cause there 2 faces need to be processed (Back side and
Front side).
The name of NC files need to be similar by means of "fix string" at the start of end, suck like "00001_F.nc"
, "00001_B.nc"
Close the function. The station value on workinglist is always 1.
Open the function, the sequence of NCfiles will be auto-arranged for a better and friendly procedure. check the
spec as below:

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 19
•
1.
2.
3.
•
•
•
•
i.
ii.
•
•
•
•
•
•
•
•
•
•
a.
b.
c.
d.
Setting Ways There are 3 ways provided to set the double sort function.
Prefix name rule, the string fix at front of ncfiles' name (ex:
F_00001.nc)
Suffix name rule, the string fix at end of ncfiles' name (ex:
00001_F.nc)
Normal, the station will show 1,2,1,2,repeatly, but no sort the file
sequence.
the fix string can be defined on the screen.
Limitation MUST CHECK! the file name rule comes with some limitation
Only fix the string at the Start or End of NCfile !
If eliminate the fix string of the NCfiles for the same panel,
the 2 name need to be the same.
Suffix Example：0001_F.nc, 0001_Z.nc eliminate
"_F" and "_Z", get the same result 0001.nc
Prefix Example：5_0001.nc, 8_0001.nceliminate
"5_" and "8_", get the same result0001.nc
At least 1 information need to be set in Back side string or
Front side string.
Each panel "MUST" have front side program, the back side
program is not necessary
Result After Setting the double sort setting parameters, the sequence
will be arranged automatically while output workinglist.
The work station will show as 1,2,1,2...repeatly
If the last panel comes with back side and front side program, the
station value will show as 1,2,1,2,1,1 or 1,2,1,2,2
Do the back side first and do the front side
Example
Test Example Sort Result
1 Prefix name rule，
Front Side: Z_
Back Side: F_
F_0001.nc , Z_0001.nc
Z_0002.nc
Z_0003.nc
F_0004.nc , Z_0004.nc
Sort Work Station
F_0001 1
Z_0002 2
Z_0001 1
Z_0003 2
F_0004 1
F_0004 1

机床产品/Machine Tool Products – 60CA/60CB Simple-Type Wood Cutting Machine Operation Manual
Fenu and System Introduction– 20
•
•
•
•
a.
b.
c.
d.
a.
b.
c.
d.
e.
Test Example Sort Result
2 Set different strng comparing to
example_1
Suffix name Rule
Front Side: _5
Back Side: _8
0001_5.nc , 0001_8.nc
0002_5.nc ,0002_8.nc
0003_5.nc ,
0004_5.nc ,
Sort Work Station
0001_8 1
0002_8 2
0001_5 1
0002_5 2
0003_5 1
0004_5 2
3 F_0001.nc , Z_0001.nc
Z_0002.nc
Z_0003.nc
F_0004.nc , Z_0004.nc
Z_0005.nc
Sort Work Station
F_0001 1
Z_0002 2
Z_0001 1
Z_0003 2
F_0004 1
Z_0005 2
F_0004 1