Tait TB7100 User manual

TB7100 base station
Installation Guide
MBB-00003-03
Issue 3
March 2006
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2TB7100 Installation Guide
© Tait Electronics Limited March 2006
Contact Information
Tait Radio Communications
Corporate Head Office
Tait Electronics Limited
P.O. Box 1645
Christchurch
New Zealand
For the address and telephone number of regional
offices, refer to the TaitWorld website:
Website: http://www.taitworld.com
Technical Support
For assistance with specific technical issues, contact
Technical Support:
E-mail: [e-mail]
Website: http://support.taitworld.com
Copyright and Trademarks
All information contained in this manual is the property
of Tait Electronics Limited. All rights reserved.
This manual may not, in whole or in part, be copied,
photocopied, reproduced, translated, stored, or reduced
to any electronic medium or machine-readable form,
without prior written permission from Tait Electronics
Limited.
The word TAIT and the TAIT logo are trademarks of
Tait Electronics Limited.
All trade names referenced are the service mark,
trademark or registered trademark of the respective
manufacturers.
Disclaimer
There are no warranties extended or granted by this
manual. Tait Electronics Limited accepts no
responsibility for damage arising from use of the
information contained in the manual or of the
equipment and software it describes. It is the
responsibility of the user to ensure that use of such
information, equipment and software complies with the
laws, rules and regulations of the applicable
jurisdictions.
Enquiries and Comments
If you have any enquiries regarding this manual, or any
comments, suggestions and notifications of errors,
please contact Technical Support.
Updates of Manual and Equipment
In the interests of improving the performance, reliability
or servicing of the equipment, Tait Electronics Limited
reserves the right to update the equipment or this
manual or both without prior notice.
Intellectual Property Rights
This product may be protected by one or more patents
of Tait Electronics Limited together with their
international equivalents, pending patent applications
and registered trade marks: NZ338097, NZ508054,
NZ508340, NZ508806, NZ508807, NZ509242,
NZ509640, NZ509959, NZ510496, NZ511155,
NZ511421, NZ516280/519742, NZ519118,
NZ519344, NZ520650/537902, NZ521450,
NZ524509, NZ524537, NZ524630, NZ530819,
NZ534475, NZ534692, NZ535471, NZ536945,
NZ537434, NZ534369, NZ522236, NZ524378,
AU2003281447, AU2002235062, AU2004216984,
CA2439018, EU03784706.8, EU02701829.0,
EU04714053.8, GB23865476, GB2386010,
GB0516094.0, GB0516092.4, US09/847322, US60/
613748, US60/539617, US10/520827, US10/468740,
US5,745,840, US10/520827.
To Our European Customers
Tait Electronics Limited is an
environmentally responsible company
which supports waste minimization and
material recovery. The European Union’s
Waste Electrical and Electronic Equipment
Directive requires that this product be disposed of
separately from the general waste stream when its
service life is over. Please be environmentally
responsible and dispose through the original supplier,
your local municipal waste “separate collection” service,
or contact Tait Electronics Limited.
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TB7100 Installation Guide 3
© Tait Electronics Limited March 2006
Contents
1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Equipment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Grounding and Lightning Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8 Installing the Base Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 External Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Internal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Associated Documentation
■MBB-00001-xx TB7100 Installation and Operation Manual
■MBB-00002-xx TB7100 Specifications Manual
■MBB-00006-xx TB7100 Installation Guide (French)
■MBB-00007-xx TB7100 Installation Guide (Spanish)
■MBB-00008-xx TB7100 Installation Guide (Chinese)
■MBB-00005-xx TB7100 Service Manual
■MBA-00013-xx TBA0STU/TBA0STP Calibration and Test Unit Operation Manual
The characters xx represent the issue number of the documentation.
All available documentation is provided on the Product CD supplied with the base station.
Updates may also be published on the Tait support website. Consult your nearest Tait Dealer or
Customer Service Organisation for more information
Tuning and Configuration
If your base station has not been tuned to your requirements at the factory, you will need to tune
the base station before operating it. To do this you will need to use the Calibration Application
software included on the Product CD, plus the TBA0STU calibration test unit which includes the
TB7100 adapter. (Customers using the TBA0ST1 calibration and test unit should use the
TBB0STU-TBB adapter.) The base station has been programmed with a default software
configuration and default passwords at the factory. You will need to use the Program Application
software to configure your base station to suit the requirements of your radio system. Refer to the
Calibration Application and Program Application documentation for full details on these
procedures. If a duplexer has been ordered, it will be tuned at the factory.
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4TB7100 Installation Guide
© Tait Electronics Limited March 2006
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TB7100 Installation Guide Installation 5
© Tait Electronics Limited March 2006
1 Installation
This section describes how to install the base station in a standard 19-inch
rack or cabinet. It also provides some general information on safety
precautions and site requirements. We recommend that you read the entire
section before beginning the installation.
1.1 Personal Safety
1.1.1 Lethal Voltages
The base station may be fitted with an internal AC power supply unit. If an
internal AC power supply unit is fitted, a standard ICE AC power connector
is fitted in the rear panel of the base station (refer to “AC Power
Connection” on page 18).
Warning!! The internal AC power supply unit contains
voltages that may be lethal. Refer to the ratings
label on the rear of the base station. The internal
AC power supply contains no user-serviceable
parts.
Important Before connecting to the AC power connector, refer to the
ratings label on the rear of the base station for its configured
mains voltage.
The base station must be installed so that the rear of the base station is
located in a service access area. The plug of the AC power supply cord is
intended as the disconnect device. Therefore, the socket-outlet must be
installed near the equipment and must be readily accessible.
Ensure that all power sources (AC and DC) are disconnected
before opening the base station.
1.1.2 Explosive Environments
Warning!! Do not operate base station equipment near
electrical blasting caps or in an explosive
atmosphere. Operating the equipment in these
environments is a definite safety hazard.
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6 Installation TB7100 Installation Guide
© Tait Electronics Limited March 2006
1.1.3 Proximity to RF Transmissions
Do not operate the transmitter when someone is standing within 90cm (3ft)
of the antenna. Do not operate the transmitter unless you have checked that
all RF connectors are secure.
1.1.4 High Temperatures
Take care when handling a base station which has been operating recently.
Under extreme operating conditions (+60°C [+140°F] ambient air
temperature) or high duty cycles the external surfaces of the base station can
reach temperatures of up to +80°C (+176°F).
1.1.5 LED Safety (EN60825-1)
This equipment contains LEDs which are considered a
CLASS 1 LED PRODUCT.
1.2 Equipment Safety
1.2.1 ESD Precautions
Important This equipment contains devices which are susceptible to
damage from static charges. You must handle these devices
carefully and according to the procedures described in the
manufacturers’ data books.
We recommend you purchase an antistatic bench kit from a reputable
manufacturer and install and test it according to the manufacturer’s
instructions. Figure 1.1 shows a typical antistatic bench set-up.
You can obtain further information on antistatic precautions and the dangers
of electrostatic discharge (ESD) from standards such as ANSI/ESD
S20.20-1999 or BS EN 100015-4 1994.
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TB7100 Installation Guide Installation 7
© Tait Electronics Limited March 2006
1.2.2 Antenna Load
The base station has been designed to operate safely under a wide range of
antenna loading conditions. However, we strongly recommend that the
transmitter should always be operated with a suitable load to prevent damage
to the transmitter output power stage.
1.2.3 Equipment Grounding
To ensure safe operation, the base station must be correctly grounded as
described in these installation instructions.
1.2.4 Installation and Servicing Personnel
The base station should be installed and serviced only by qualified
personnel.
1.3 Regulatory Information
1.3.1 Distress Frequencies
The 406 to 406.1MHz frequency range is reserved worldwide for use by
Distress Beacons. Do not program transmitters to operate in this frequency
range.
Figure 1.1 Typical antistatic bench set-up
common point ground
(building ground or
mains ground via
1MΩseries resistor)
conductive wrist strap dissipative rubber
bench mat
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8 Installation TB7100 Installation Guide
© Tait Electronics Limited March 2006
1.3.2 FCC Compliance1
This device complies with part 15 of the FCC Rules. Operation is subject
to the condition that this device does not cause harmful interference.
1.3.3 Unauthorised Modifications
Any modifications you make to this equipment which are not authorised by
Tait Electronics Ltd. may invalidate your compliance authority’s approval to
operate the equipment.
1.3.4 Health, Safety and Electromagnetic Compatibility in Europe
In the European Community, radio and telecommunications equipment is
regulated by Directive 1999/5/EC, also known as the Radio and
Telecommunications Terminal Equipment (R&TTE) directive.
The requirements of this directive include protection of health and safety of
users, as well as electromagnetic compatibility.
Intended Purpose of
Product This product is an FM radio transceiver. Its intended purpose is for radio
communication in Private Mobile Radio (PMR) services or Public Access
Mobile Radio (PAMR) services.
Important This product can be programmed for frequencies or emis-
sions that may make its use illegal. A license must be
obtained before this product is used. All license require-
ments must be observed. Limitations may apply to transmit-
ter power, operating frequency, channel spacing, and emis-
sion.
Declaration of
Conformity Brief Declarations of Conformity appear on page 28. You can download the
formal Declaration of Conformity from http://eudocs.taitworld.com/.
You can also obtain a signed and dated paper copy of the Declaration of
Conformity from Tait Europe Ltd.
For Customers in
Luxembourg This equipment must not be operated as a data repeater in Luxembourg
unless it is used in conjunction with an approved Channel Access Controller
that meets the requirements of ETSI standard EN 300 471.
1. Refer to the specifications manual for more information on the compliance standards to which
the base station has been tested and approved.
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TB7100 Installation Guide Installation 9
© Tait Electronics Limited March 2006
1.4 Environmental Conditions
1.4.1 Operating Temperature Range
The operating temperature range is –30°C to +60°C (–22°F to +140°F)
ambient temperature for the 25W base station and –30°C to +50°C (–22°F
to +122°F) ambient temperature for the 50W and 40W base stations.
Ambient temperature is defined as the temperature of the air at the intake to
the cooling fans.
1.4.2 Humidity
The humidity should not exceed 95% relative humidity through the
specified operating temperature range.
1.4.3 Dust and Dirt
For uncontrolled environments, the level of airborne particulates must not
exceed 100µg/m3.
1.5 Grounding and Lightning Protection
1.5.1 Electrical Ground
A threaded grounding connector is provided on the rear of the tray for
connection to the site ground point (for more details refer to ).
1.5.2 Lightning Ground
It is extremely important for the security of the site and its equipment that
you take adequate precautions against lightning strike. Because it is outside
the scope of this manual to provide comprehensive information on this
subject, we recommend that you conform to your country's standards
organisation or regulatory body.
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10 Installation TB7100 Installation Guide
© Tait Electronics Limited March 2006
1.6 Recommended Tools
It is beyond the scope of this manual to list every tool that an installation
technician should carry. However, the following tools are specifically
required for installing the base station:
■Philips #2 tip screwdriver used to connect the DC power cables to the
DC power terminals
■Pozidriv PZ3 screwdriver for the M6 screws used to secure the tray to
the cabinet in Tait factory-assembled systems
■Torx T10 screwdriver for the M3 pan head screws with captured shake-
proof washer and flat washer used to secure the modules in the tray
■Torx T10 screwdriver for the M3 countersunk screws used to secure the
cover and the heatsink channels to the tray
■Pozidriv PZ1 screwdriver for the M3 pan head self-tapping screws used
to secure the fans.
You can also obtain the TBA0ST2 tool kit from your nearest Tait dealer or
Customer Service Organisation. It contains the basic tools needed to install,
tune and service the base station.
1.7 Ventilation
Always ensure there is adequate ventilation around the base station. Do not
operate at high duty cycles in a sealed cabinet. You must keep the ambient
temperature within the specified range, and we strongly recommend you
ensure that the cooling airflow is not restricted.
Important The cooling fans are mounted behind the front panel.
To ensure adequate airflow through the base station, do not
operate it for more than a few minutes with the fans discon-
nected (e.g. for servicing purposes).
Cabinet and Rack
Ventilation Refer to Figure 1.2 on page 11.
Adequate cooling airflow is critical to the performance of the base station.
The cooling airflow for the base station enters through the front panel and
exits at the rear of the tray. For optimum thermal performance, the heated
air that has passed through a base station must not be allowed to re-enter the
air intakes on the front panel.
Each base station requires an unobstructed airflow of 18m3/h (11cfm).
To allow enough cooling airflow through a cabinet mounted base station
we recommend the following:
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TB7100 Installation Guide Installation 11
© Tait Electronics Limited March 2006
Figure 1.2 Typical cabinet ventilation requirements
bventilation slots dairflow entry
cblanking panels eairflow exit
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
BUSY TF1 TF2 RF2
RF1 VOLUME
20cm
(8in)
2U
≥10cm
(≥4in)
side view front view
top view
c
c
d
e
b
c
c
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12 Installation TB7100 Installation Guide
© Tait Electronics Limited March 2006
■a distance of 5cm minimum clearance to any obstruction to the front of
the tray.
■an open area of at least 50cm2(8sq.in.) per tray of ventilation slots or
louvres in front of the air intakes for the fans for each tray; for example
ten 6×85mm (0.25×3.3in.) slots will allow the recommended airflow.
■a distance of 10cm minimum clearance to any obstruction to the rear of
the tray.
■an open area of at least 50cm2(8sq.in.) per tray of ventilation slots or
louvres in the top of the cabinet, or to the rear of each tray.
■a 2U gap at the top of the cabinet.
Note The ventilation opening must be unrestricted. If the slots or holes
are covered with a filter, mesh or grille, the open area must be
increased to allow the same airflow as an unrestricted opening.
The maximum ambient temperature entering the cabinet must not exceed
the maximum temperature specified for the base station.
If the base station is installed in a rack or cabinet with other equipment with
different ventilation requirements, we recommend that the base station be
positioned below this equipment.
Auxiliary Extractor
Fans If multiple base stations are fitted in a cabinet, auxiliary extractor fans may
be required to ensure adequate cooling. If fitted they should be capable of
extracting 18m3/h (11cfm) per base station in the cabinet.
If you have any other configuration, the performance of your system will
depend on how closely you comply with the base station airflow
requirements described above.
1.8 Installing the Base Station
1.8.1 Unpacking the Equipment
Unpacking the
Base Station The base station is packed in a strong corrugated cardboard carton with top
and bottom foam cushions.
1. Cut the tape securing the flaps at the top of the carton and fold them
flat against the sides.
2. Rotate the carton carefully onto its side and then onto its top,
ensuring that none of the flaps is trapped underneath.
3. Slide the carton upwards over the foam cushions and lift it away.
Remove the cushion from the bottom of the base station.
4. Lift the base station clear of the remaining cushion.
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TB7100 Installation Guide Installation 13
© Tait Electronics Limited March 2006
Disposal of
Packaging If you do not need to keep the packaging, we recommend that you recycle
it according to your local recycling methods. The foam cushions are CFC-
and HCFC-free and may be burnt in a suitable waste-to-energy combustion
facility, or compacted in landfill.
1.8.2 Power Supply Options
The base station is available with or without an internal AC power supply
unit.
All base stations have an external DC input power connector which is used
as main power supply when no internal AC power supply unit is fitted.
When the internal AC power supply unit is fitted, the DC input can be used
as a DC backup power option. In case of AC mains failure the base station
will automatically and seamlessly switch to DC power input.
If no internal AC power supply unit is fitted, an external Tait T809-10-87xx
power supply can be used to supply the DC voltage required.
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14 Installation TB7100 Installation Guide
© Tait Electronics Limited March 2006
1.8.3 Mounting the Base Station
1. Fit the base station into the cabinet or rack and secure it firmly with
an M6 (or 0.25in if you are using imperial fittings) screw, flat and
spring washer in each of the four main mounting holes b, as shown
in Figure 1.3 on page 14.
2. The base station can be wall-mounted by rotating the front mounting
brackets and fitting the optional rear brackets (TBBA03-01). When
the base station is wall-mounted ensure the airflow is from bottom to
top (front panel mounted down) or side to side.
3. For transport or in installations subject to vibration, the base station
should be supported at the rear using a transit bracket
(Tait recommends to use the TB7100 transit bracket, Tait part
number TBBA03-04).
Figure 1.3 Base station mounting points (configuration with AC power supply unit shown)
bmain mounting holes eDC power connector
cbase station fAC power connector
dground point Grack frame
G
E
c
b
f
D
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TB7100 Installation Guide Installation 15
© Tait Electronics Limited March 2006
1.8.4 Cabling
We recommend that you route all cables to and from the base station along
the side of the cabinet so the cooling airflow is not restricted.
Cables should be well supported so that the connectors or terminals on the
base station and on the ends of the cables do not have to support the full
weight of the cables.
Cables must be routed so that they do not restrict the air outlets at the rear
of the base station.
1.8.5 Accessories
The base station can use the following accessories:
■219-03012-00 cable assembly to connect TB7100 to CMM card
■T809-10-87xx power supply
■TBBA03-01 wall mounting kit
■ TBBA03-02 duplexer kit
(mechanical configuration without provision for internal
AC power supply unit)
■TBBA03-03 duplexer kit
(mechanical configuration with
provision for internal AC power
supply unit)
■TBBA03-04 TB7100 transit bracket kit
■TMAA02-01 fist microphone
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16 Installation TB7100 Installation Guide
© Tait Electronics Limited March 2006
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TB7100 Installation Guide Connections 17
© Tait Electronics Limited March 2006
2 Connections
Overview This section gives an overview of looms and cables, and describes the
specifications and pinouts of the external and internal connectors.
Figure 2.1 provides an overview of the connections.
For information on the factory connector and the internal options
connector of the transmitter and receiver, refer to the PCB information.
Figure 2.1 Connectors, looms and cables
DC Input
Connector
System
Connector
Serial Data
Connector
AC Input
Connector
Rx
Connector
Tx/Ant
Connector
Ground
Point
Transmitter
Module
UI Board
AC
Power Supply
Unit
Fan
FanFan
Fan Power Board
Speaker
Temperature
Sensor
Prog/Mic
Connector
Receiver/SI
DC power
RF
Transmitter/SI
RF
Receiver/UI
Transmitter/UI
AC Input Filter
Module
SI Board
Fuse
Mains fail signal
SK100
PL100 SK101 SK103
SK100
PL100 SK101 SK103
RF connector
DC power
connector
Auxiliary
connector
User interface
connector
Receiver
Module
RF connector
DC power
connector
Auxiliary
connector
User interface
connector
J102 J103
J105 J106 J104
J201
J200
J110
J100 J202 J101
DC power
Fan power
SK1
SK3
SK2
PL2PL7PL8
PL4
PL3
PL5
PL6
Factory
only
PL101
J600
DC Output
AC power
J109
Relay Driver
Configuration with internal AC power supply unit shown
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18 Connections TB7100 Installation Guide
© Tait Electronics Limited March 2006
2.1 External Connectors
Figure 2.2 shows the external connectors:
AC Power
Connection If an internal AC power supply unit is fitted, the AC power supply will
accept mains input voltages of either 195VAC to 264VAC or 99VAC to
135VAC. Refer to the ratings label on the rear of the base station.
The AC power connector at the rear of the base station is a standard 3-way
AC pin connector.
Warning!! The internal AC power supply unit contains
voltages that may be lethal. Refer to the ratings
label on the rear of the base station. The internal
AC power supply contains no user-serviceable
parts.
Important Before connecting to the AC power connector, refer to the
ratings label on the rear of the base station for its configured
mains voltage.
The base station must be installed so that the rear of the base station is
located in a service access area. The plug of the AC power supply cord is
intended as the disconnect device. Therefore, the socket-outlet must be
installed near the equipment and must be readily accessible.
Ensure that all power sources (AC and DC) are disconnected
before opening the base station.
Figure 2.2 External connectors (configuration with internal AC Power supply unit shown)
programming/microphone
connector (PROG/MIC)
ground
point
serial data
connector
(IOIOI)
system
connector
(SYSTEM)
DC power
connector
(13.8VDC
13A MAX)
receiver
antenna
connector
(RX)
transmitter
antenna
connector
(TX/ANT)* *Tx/ANT is Tx and Rx, if the duplexer is fitted.
AC power
connector
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TB7100 Installation Guide Connections 19
© Tait Electronics Limited March 2006
DC Power
Connection The base station is designed to accept a nominal 13.8V DC, with negative
ground.
Note The base station will not charge the battery via the DC power
connector when an internal AC power supply unit is fitted.
The DC power connector (J105) at the rear of the base station is a heavy-
duty M4 screw terminal connector suitable for many forms of connection.
You must connect the DC supply from the battery to the base station via a
readily accessible disconnect device such as a fuse or DC-rated circuit
breaker with the appropriate rating, as shown in the table below. The DC
input leads should be of a suitable gauge to ensure less than 0.2V drop at
maximum load over the required length of lead.
Terminate the DC input leads with a suitable crimp connector for attaching
to the J105 M4 screws.
Ground Point The ground point is a terminal for grounding the tray to the mounting rack.
Pin Signal Name Signal Type Notes
1 13.8VDC input
2 ground input
external view
Nominal Supply
Voltage
Input Voltage
Range
Circuit
Breaker/Fuse
Rating
Recommended
Wire Gaugea
a. For a length of 1.5m to 2m (5ft to 6.5ft) (typical).
13.8VDC 10VDC to 16VDC 20A 8AWG / 8.35mm2
Figure 2.3 Recommended DC power connection
Battery
TB7100
base station
Circuit Breaker
or Fuse
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20 Connections TB7100 Installation Guide
© Tait Electronics Limited March 2006
RF Connections
(RXand TX/ANT)The RF input to the base station is via the RXconnector (N-type) on the
rear panel of the base station. The RF output is via the TX/ANT connector
(N-type) on the rear panel of the base station.
The RF connector is an N-type connector with an impedance of 50Ω.
Important The maximum RF input level is +27dBm. Higher levels
may damage the radio.
Pin Signal Name Signal Type Notes
1 RF RF analog
2 GND RF ground
BC
rear view
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