TAJIMA TEJTII-C User manual

M-IC2-01-E
2006.05
USER’S MANUAL
COMPACT SEWING MACHINE “NEO”

Foreword
Foreword
This user’s manual is a guidebook for using TAJIMA embroidery machine TEJTII-C “NEO” correctly. It describes
about operation of the machine and items to notice for use. Please read this manual and use the machine after
understanding the contents.
This manual is composed of the following contents.
[Important safety instructions]
[Important warning items for safe operation]
[Construction of the machine]
[Basic operation]
[Setting • operation]
[Outline of function]
[Troubleshooting and maintenance]
[Electrical component]
Regarding optional devices, please refer to the user’s manual of the device you have chosen.
This manual may contain discrepancies in detailed information when compared with the actual product you have
purchased due to continued research and improvements. If any question about the machine or contents of this manual
arises, please consult your TAJIMA distributor.
Please keep this manual near the machine for immediate reference. When this manual is not used, keep it carefully.
Tokai Industrial Sewing Machine Co., Ltd.
JZ05

Important safety instructions
Important safety instructions
To use this machine safely, it is necessary to handle it correctly.
Please read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully and do not attempt operation or
maintenance of the machine before you thoroughly understand the items written under IMPORTANT SAFETY
INSTRUCTIONS.
Items that require your special attention on operation and maintenance of the machine are specified below with the
warning symbol and signal word. These items must be strictly observed to ensure safety during operation and
maintenance. Signal word definition is given below.
*1:A condition caused by electric shock, injury, fracture of a bone, etc., that leads to aftereffects, or an injury that
necessitates hospitalization or visits to a hospital over a long period.
*2: An injury that does not necessitate hospitalization or visit to a hospital over a long period.
: Prohibited items
: Items that may cause electric shock if not observed
: Items that must be followed carefully to ensure safe operation
: Instructive items regarding connection of grounding wire
: Items that must be observed to perform works comfortably
: Items that explain the contents of sentences in detail and items that complement the contents.
DANGER
Indicates that there is a lot of danger or death or serious injuries [*1] if the instruction is not
observed.
WARNING
Indicates that there is a likelihood of death or serious injuries [*1] if the instruction is not
observed.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury [*2] or property damage.
JZ05

Table of Contents
Foreword
Important safety instructions
1. Important warning items for safe operation
Carrying ................................................................. 1-2
Wiring ................................................................... 1-3
Instructions for use ..................................................... 1-4
Warning labels ........................................................... 1-5
2. Machine construction
Name of each part ........................................................ 2-2
Table .................................................................... 2-4
Main shaft handle ........................................................ 2-5
Operation panel box ...................................................... 2-6
DIP switch ............................................................... 2-7
Operation panel .......................................................... 2-8
Power supply box ......................................................... 2-9
Main specifications ...................................................... 2-10
3. Basic operation
Starting and stopping the machine ........................................ 3-2
Handling of floppy disk drive ............................................ 3-3
Program installation ..................................................... 3-4
Operation flow up to start of embroidery ................................. 3-8
Explanation on the screen ................................................ 3-9
Test mode ................................................................ 3-13
Inspections before starting operation .................................... 3-16
4. DATA SET MENU
Data input (FD) .......................................................... 4-2
Data input (PC 1) ........................................................ 4-4
Data input (PC 2) ........................................................ 4-6
Select data .............................................................. 4-8
Delete data .............................................................. 4-9
Memory mode .............................................................. 4-10
Initial memory ........................................................... 4-11
5. COLOR CHANGE
Input of needle bar step ................................................. 5-2
Needle bar setting (Change of step) ...................................... 5-3
Setting for temporary stop ............................................... 5-4
6. Design edit
Size ..................................................................... 6-2
Rotate ................................................................... 6-3
Mirror ................................................................... 6-4
Repeat ................................................................... 6-5
7. MACHINE SETTING
Screen ................................................................... 7-2
Thread breakage sensor ................................................... 7-3
Preset halt .............................................................. 7-4
Trim length .............................................................. 7-5
Trim timing .............................................................. 7-6
Jump conversion .......................................................... 7-7
Automatic jump ........................................................... 7-8
1
2
3
4
5
6
7
8
9
10
11
12
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Table of Contents
A/S timing ............................................................... 7-9
The number of inching times .............................................. 7-10
Tie stitching ............................................................ 7-11
Satin adjustment ......................................................... 7-12
Boring ................................................................... 7-13
Cording .................................................................. 7-14
Sequin ................................................................... 7-15
8. FRAME SETTING
Frame speed .............................................................. 8-2
Offset ................................................................... 8-3
Origin return ............................................................ 8-4
Frame mode ............................................................... 8-5
Initial (origin search) .................................................. 8-6
Trace .................................................................... 8-7
9. Manual operation
Manual origin return ..................................................... 9-2
Trace .................................................................... 9-3
Offset (setting for position) ............................................ 9-4
Offset (change of position) .............................................. 9-5
Offset (frame travel) .................................................... 9-6
Manual Thread Trimming ................................................... 9-7
Frame back/forward (feed unit) ........................................... 9-8
Frame back/forward (feed by n-stitches) .................................. 9-9
Frame forward ............................................................ 9-10
Frame back ............................................................... 9-11
10. Outline of functions
Rotate ................................................................... 10-2
Mirror ................................................................... 10-2
Size ..................................................................... 10-3
Repeat ................................................................... 10-3
Offset ................................................................... 10-4
Satin adjustment ......................................................... 10-6
Trace .................................................................... 10-6
11. TROUBLESHOOTING AND MAINTENANCE
When the machine is stopped during operation ............................. 11-2
When trouble occurs ...................................................... 11-4
DailyMaintenance ......................................................... 11-5
12. Electro-component parts
Power supply box ......................................................... 12-2
Panel CPU card ........................................................... 12-2
Controller card .......................................................... 12-3
Main shaft power card .................................................... 12-3
Driver card .............................................................. 12-3
Layout Drawing of Electrical Parts ....................................... 12-4
Layout Drawing of Electrical Parts (1-Needle Machine) .................... 12-5
Electrical System Diagram ................................................ 12-6
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1. Important warning items for safe operation
Carrying ........................................................................................... 1-2
Wiring............................................................................................... 1-3
Instructions for use ........................................................................ 1-4
Warning labels................................................................................. 1-5
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1-2
1. Important warning items for safe operation
Carrying
Carrying
Installation
WARNING
Carrying of this machine should be performed by two or more persons.
Dropping could cause injury or breakdown.
When carrying the machine, hold the correct spots.
Dropping could cause injury or breakdown.
CAUTION
Do not transport, store, and operate the machine in the area of which altitude exceeds
1,000m.
CAUTION
Do not use the machine in ambient temperature of 45° C or more, or 5° C or less at
running, at a place with much humidity, and outside.
It could cause breakdown.
Do not use the machine at a place where strong electric field or magnetic field is
generated by such as high output high-frequency generator, high-frequency welder, etc
It could cause injury or breakdown due to malfunction.
Place the machine on a firm stand horizontally.
Dropping could cause injury or breakdown.
Install the machine so that the embroidery frame or the drive section of the machine does
not hit things or wall near the machine.
It could cause injury or damage of the machine.
JZ05
!
!

1. Important warning items for safe operation
Wiring
1-3
Wiring
Insulation resistance: 10M ohms or more (500v megger)
CAUTION
Connect grounding wire of power cord to the ground (class 3 or more, grounding
resistance 100 ohms or less).
If using the machine without grounding, there could be a danger of electric shock due to
leak current.
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AC power supply
LAN connection
(To plug outlet with
DC power cord
FDD
USB connection
Serial connecting
ground)

1-4
1. Important warning items for safe operation
Instructions for use
Instructions for use
WARNING
Do not have your hands or face access to moving unit during running of the machine.
Especially, the vicinity of needle is dangerous.
It could cause injury.
Do not damage, modify or heat the power or other wiring cords. Do not exert undue force
to them, either.
Cord will be damaged causing fire or electric shock.
Insert power cord securely.
If electric poles of power plug touch metal, etc., it could cause fire or electric shock.
Keep away electric section from water and chemicals.
Circuit will have short-circuit causing fire or electric shock.
If entered, turn off the power switch and contact the distributor after turning off the
primary power supply.
When pulling out power cord, hold the plug to pull out the cord.
Pulling out cord will cause cord and plug to be damaged causing fire or electric shock.
CAUTION
For using the machine for a long time, use the machine with about 70% of the maximum
speed as “operation for total fitting” for about one month after purchase.
By performing operation for total fitting, life of the machine will become longer, which will
be useful to avoid unexpected troubles.
This machine is a machine for industrial use. Use this machine for embroidering textile
goods, semi-finished goods and similar materials. Do not use this machine for other
purposes in principle.
It could cause breakdown.
Only the persons who are sufficiently trained for the operation must operate the machine.
Wrong operation could cause injury.
Read this user's manual thoroughly, understand the contents of operation securely, and
then operate the machine.
Wrong operation could cause injury.
Wear proper clothes and tidy up yourself so that you can smoothly perform the operation.
Operating the machine with improper clothing and appearance could cause injury.
Do not ride on the machine.
It could cause injury.
Do not use the machine with take-up lever guard or cover of movable unit detached.
It could cause injury.
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1. Important warning items for safe operation
Warning labels
1-5
Warning labels
The machine has warning labels that bear instructions for safe operation. Machine operators must follow the instructions
shown on the warning labels.
Do not detach the label nor make the printing surface illegible by paint etc. In addition, if a waning label is missed or
damaged, please consult your local distributor.
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Right-side view Left-side view
Back face
MACHINE SPEC ELECTORICTTY
MFG. NO.
Hz
V
A
VA
W
MANUFACTUREED
SIZE
NET WT.
D
W
H
(mm)
(mm)
(mm)
(kg)
TOKAI INDUSTRIAL SEWING MACHINE CO,.LTD.
No.1800 Ushiyama-cho, Kasugai Aichi 486-0901 JAPAN
Spec. plate
Power supply box
!
WARNING ATENCION
Exposed needles
can cause severe injury.
Las agujas expuestas
pueden ocasionar
lesion grave.
(S020)
Stop the machine
before working near
the needles.
Detenga la maquina
antes de trabajar
cerca de las agujas.
!
WARNING ATENCION
Moving parts
can cause severe injury.
Las partes en movimiento
pueden ocasionar
lesion grave.
(S010)
Do not take off the
safety covers nor put
your hands etc.close to
the moving parts during
machine operation.
No retirar las cubiertas de seguridad
ni poner las manos, etc.,
cerca de las piezas en movimiento
mientras la maquina este
en funcionamiento.
!
WARNING
Dropping will cause
severe injury.
(S140)
Two or more persons should lift
the machine by putting hands to
the indicated spots. (shown left)
ATENCION
Puede causar lesion seria
si la maquina cae a sus pies.
Dos o mas personas deben levantar la maquina
poniendo las manos a los puntos indicados.
(mostrados abajo)

1-6
1. Important warning items for safe operation
Warning labels

2. Machine construction
Name of each part ........................................................................... 2-2
Table ................................................................................................. 2-4
Thread guide system support bar ................................................. 2-4
Main shaft handle............................................................................ 2-5
Color change handle ...................................................................... 2-5
Operation panel box ....................................................................... 2-6
DIP switch........................................................................................ 2-7
Operation panel............................................................................... 2-8
Power supply box ........................................................................... 2-9
Floppy disk drive ............................................................................ 2-9
Main specifications....................................................................... 2-10
Ambient noise level ...................................................................... 2-10
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2-2
2. Machine construction
Name of each part
Name of each part
1. Main body of embroidery machine (multi needle machine)
1. Thread guide system
2. Tension base
3. Operation panel box
4. Color change motor
5. Thread holding motor
6. Jump motor
7. Needle bar case
8. Z-spec. frame
9. Needle plate
10. Stand
11. Leveling adjuster
12. Thread stand stud
13. X-axis motor
14. Main shaft motor
15. Y-axis motor
16. ATH motor
17. USB port
18. LAN port
19. Serial port
20. Power supply connector
21. Oil draining hole
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1
2
3
5
6
7
8
9
10
12
13
14
15
16
4
11
21
20
19
18
17

2. Machine construction
Name of each part
2-3
2. Main body of embroidery machine (single needle machine)
1. Thread guide system
2. Operation panel box
3. Take-up lever guard
4. Rotary-type tension disk
5. Thread holding motor
6. Thread wipe pin
7. Needle bar case
8. Z-spec. frame
9. Needle plate
10. Stand
11. Leveling adjuster
12. Thread stand stud
13. X-axis motor
14. Main shaft motor
15. Y-axis motor
16. ATH motor
17. USB port
18. LAN port
19. Serial port
20. Power supply connector
21. Oil draining hole
1
10
12
13
20
16
11
21
2
3
4
9
6
5
8
7
14
15
19
18
17
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2-4
2. Machine construction
Table
Table
To mount the table, insert the fitting to
the installation opening so that it is
aligned, and then tighten the screw.
When detaching the table, do not lose
the screw.
Thread guide system support bar
Remove the wind bolt and pull up the
thread guide system support bar. Fix
the wing bolt at the position where
you can see the line.
Screw
Fitting
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Wing bolt
Thread guide system
Line
support bar

2. Machine construction
Main shaft handle
2-5
Main shaft handle
Pushing the main shaft handle to turn
to the direction indicated by the arrow
will cause the main shaft to rotate.
When the main shaft comes off from
the fixed position, the machine will
not work. Perform adjustment for
main shaft stop position.
=> p.11-3
Color change handle
Turning the color change handle to the
directions indicated by the arrows (L/
R) will cause the needle bar case to
slide.
When the needle bar case comes off
from the fixed position, the machine
will not work. Perform adjustment so
that the set screw of the color change
handle is positioned directly above or
below.
When the set screw is positioned
directly above, odd-numbered needle
bars will be set at the fixed position.
When the set screw is positioned
directly below, even-numbered needle
bars will be set at the fixed position.
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L
R
R
L
Set screw

2-6
2. Machine construction
Operation panel box
Operation panel box
1. LCD display area
2. Operation panel
3. DIP switch
4. Speed controller
5. Buzzer
6. Emergency stop switch
Do not push the operation panel with a
sharp-pointed object. It could cause
breakdown.
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Data Ndl. Bar
Selection Edit Machine
Setting Frame Setting
Esc
Clear
Set
Data
Frame
Position
Trace
Offset
ATH
Stitch
Origin
Start Stop Color Change
SLOW FAST
Speed Emergency stop
1 2 3 4 5 6 7 8
ON
1
3
4 5 6
2
DSW1 DSW2
1 2 3 4 5 6 7 8
ON

2. Machine construction
DIP switch
2-7
DIP switch
JZ05
8
7
6
5
4
3
2
1
ON
8
7
6
5
4
3
2
1
ON
DSW1 DSW2
DSW2
DSW1
After changing DIP switch, turn on the power switch again.
*: Setting at shipment
No. Contents OFF ON
8— *— —
7— *— —
6— *— —
5— *— —
4 Satin conversion * Corrects stitch length of
1.5 mm and more
Corrects stitch length of
0.6 mm and more
3 Satin adjustment * Corrects X and Y at the
same time
Corrects X and Y
individually
2 Origin of installation * From floppy disk drive From personal computer
1 Operation mode 2 * Usual operation mode Installation mode
DSW1-1 ON
No. Contents OFF ON
8 Main shaft acceleration * Standard Acceleration: High speed
7— *— —
6— *— —
5 Beam sensor * Non-correspondent Correspondent
4Frame moving direction by
frame travel keys * Based on frame Based on design
3The number of times of
buzzer * 10 times Once
2— *— —
1 Operation mode 1 * Usual operation mode Test mode

2-8
2. Machine construction
Operation panel
Operation panel
1. Data set menu key
2. Color change setting key
3. Design edit key
4. Machine setting key
5. Frame setting key
6. Numerical key
7. Escape key
8. Clear key
9. Set key
10. Frame forward key
11. Frame back key
12. Feed unit setting key of frame back/
forward
13. Trace key
14. Offset key
15. Thread trimming (ATH) key
16. Frame travel key
Select key of setting item
17. Origin return key
18. Needle bar case left-slide key
19. Needle bar case right-slide key
20. Stop switch
21. Start switch
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Data Ndl. Bar
Selection Edit Machine
Setting Frame Setting
Esc
Clear
Set
Data
Frame
Position
Trace
Offset
ATH
Stitch
Origin
Start Stop Color Change
SLOW FAST
12 345
6
7
8
9
13
10
14
15
11 17
16
18
19
20
21
12

2. Machine construction
Power supply box
2-9
Power supply box
1. DC power supply connector
2. Power switch
3. AC power supply connector
Floppy disk drive
1. Disk ejection button
2. Operation indicator lamp
3. USB connector
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3
1
2
Front view
Back face
1
2
3