Tanaka TBC-270PFD/PND Setup guide

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Model Number:
TBC-270PFD/PND
LOW EMISSION BRUSHCUTTER
P/N 30495
Rev 000
Date 08-10-01
Supplier To The Outdoor Power Equipment Industry
ISM, Inc. • 1028 4th Street SW, Ste “B” • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
[email protected]www.tanaka-usa.com

PRODUCT INFORMATION
PRODUCT INFORMATION
All data and specifications are subject to change without notice
For more information, contact:
ISM, Inc. • 1028 4th St. Sw, Suite B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone] • E-mail: [email protected]
26cc, 1.4 hp low emission two-stroke engine features Tanaka’s proven high
quality components and reduces emissions by up to 70 percent.
Increased fuel efficiency saves up to $150/yr in oil and gas costs, and increases
productivity.
Split Dual Handles help reduce fatigue and provides more control during long periods
of use.
Bearing supported, solid steel drive shaft provides smooth and efficient power
transfer from the engine to the cutting head.
1 / 2 / 5 Warranty Coverage provides One-Year coverage for professionals, Two-
Year Coverage for Homeowners, and Five Years on the Electronic Ignition Module.
Optional Accessories:
ORDER # DESCRIPTION
746251 BRAIN™automatic feed head (TH-95)
746751 BRAIN™automatic feed head (TH-97)
746280 Aluminum fixed line head
746290 Aluminum manual feed head
746353 6” semi-auto head
Varies Assorted brush & weed blades
746291 Deluxe shoulder harness
TMC-200 Cultivator attachment
TPS-200 Pole Saw attachment
TPH-200 Pole Hedge Trimmer attachment
Varies Copolymer Nylon Cutting Line
Varies Perfect Mix 2-Cycle Engine Oil
Features / Benefits
C.A.R.B. Tier II
CERTIFIED
NOTE - The TBC-270PND IS NOT C.A.R.B.
Tier II certified.
PF = PureFire Engine & Catalytic Muffler
PN = PureFire Engine & NO Catalytic Muffler
Low Emission Trimmer / Brush Cutter
TBC-270PFD / PND
Note: This unit comes with a 5”
semi-automatic cutting head and a
80-tooth weed blade.
30% More Fuel Efficient
Specifications
Engine Type PureFire™ Low Emission
Engine Displacement cc (cu. in.) 26 (1.6)
Power (h.p.) 1.4
Cylinder Chrome Plated, Stress Relieved
Carburetion Walbro Diaphragm with Primer
Ignition System Transistorized Electronic
Fuel Tank Capacity / fl. oz. (cc) 22.1 (650)
Anti-Vibration Engine Mount & Handle
Clutch System Heavy-Duty Centrifugal
Shaft Support 5 Shaft Bearings
Drive System 7mm Solid Steel Shaft
Standard Cutting Head 5" Semi-Automatic Feed (.095" Line)
Standard Cutting Blade 9" - 80 Tooth Saw Blade
Dry Weight / lbs. (kg) w/head 13.8 (6.3)

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PARTS INFORMATION
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Page 1
TBC-270PFD/PND
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570168090 CAP,SPARK PLUG ASS'Y 1
1-2 0181161021 PLUG,SPARK 1
1-3 2550168020 COVER,SPARK PLUG,RUBBER 1
1-6 0010168090 SET,CYLINDER 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 4
1-9 0170168020 GASKET,CYLINDER 1
1-11 04101601200 RING,PISTON 2
1-12 0300168090 SET,PISTON 1 Includes rings and circlips
1-13 03900000201 CIRCLIP,PISTON PIN 2
1-14 03701700200 PIN,PISTON 1
1-16 0460168080 CRANKSHAFT 1
1-17 99962091325 BEARING,NEEDLE,F-910 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-45 1910168090 WIRE,LEAD ASS'Y 1
1-46 99416040186 SCREW,WS,4X18 2
1-47 1820186A201 WASHER,SPECIAL 2
1-50 1672174390 COIL,IGNITION ASS'Y 1
1-55 2500168020 TUBE,INSULATOR 1

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Page 2
TBC-270PFD/PND
FLYWHEEL, STARTER PULLEY, CRANKCASE, CRANKSHAFT • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 33000200210 SHIM,12.2X19X.10 V *Shims are "as needed" to obtain
2-19 33000200220 SHIM,12.2X19X.15 V correct side clearance
2-19 33000200230 SHIM,12.2X19X.20 V
2-19 33000200240 SHIM,12.2X19X.30 V
2-21 99101080011 NUT,8 1
2-22 79801630200 PULLEY,STARTER 1
2-26 35910112203 WASHER,CLUTCH B 1
2-31 0720168090 CRANKCASE,ASSY 1 *Crankcase assy includes bearings, seals
2-32 99966122240 SEAL,OIL,#12227 2 and gasket.
2-33 99961600100 BEARING,BALL,#6001 2
2-34 0900168020 GASKET,CRANKCASE 1
2-36 99414050251 SCREW,5X25 2
2-37 99011050381 SCREW,5X38 2
2-38 99210050012 WASHER,S,5 2
2-45 1910168090 WIRE,LEAD ASS'Y 1
2-51 1552174380 ROTOR,MAGNETO 1
2-52 99200080011 WASHER,8 1
2-54 99101080011 NUT,8 1

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Page 3
TBC-270PFD/PND
CLUTCH, RECOIL STARTER, MUFFLER • FIGURE 3
P/N 762-00940-901

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Page 4
TBC-270PFD/PND
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-1 7380168120 PROTECTOR,MUFFLER 1
3-3 7370165A201 GASKET,MUFFLER 1
3-4 99415040182 SCREW,PS,4X18 2
3-5 99053060653 SCREW,HEX,6X65 2
3-6 99201060011 WASHER,6 2
3-7 7040168090 SET,MUFFLER 1
3-10 7210440020 PIPE,TAIL 1
3-11 99434040081 SCREW,4X8/S 1
3-13 7320440020 ARRESTER,SPARK 1
3-15 7360168022 SHIELD,HEAT 1
3-16 1330168720 SHIELD,HEAT 1
3-17 7350168080 COVER,MUFFLER A 1
3-20 99413050081 SCREW,5X8 P 1 Prior to S/N U097790
3-20 99413050081 SCREW,5X8 P 2 After S/N U097791
3-24 99415040142 SCREW,4X14/PS 2
3-30 2570168120 COVER,SPARK PLUG 1
3-31 35902103200 WASHER,CLUTCH,B 2
3-32 29001620800 SHOE,CLUTCH 2
3-33 3420630B200 SPRING,CLUTCH 1
3-34 3480602R200 WASHER,CLUTCH A 2
3-35 3570075T200 BOLT,STEP 2
3-36 99416050162 SCREW,5X16/WS 4
3-38 99205080030 WASHER,8 2
3-39 99072045164 SCREW,TAPPING,4.5X16 1
CLUTCH, RECOIL STARTER, MUFFLER • FIGURE 3

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Page 5
TBC-270PFD/PND
FUEL TANK, FUEL SYSTEM, AIR CLEANER • FIGURE 4
455-01680-91

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Page 6
TBC-270PFD/PND
FUEL TANK, FUEL SYSTEM, AIR CLEANER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-41 4030097A21 GASKET,INLET MANIFOLD 1
4-42 4040097A90 SET,CARB INSULATOR 1
4-45 99416050241 SCREW 5x24WS 2
4-46 4020602K21 GASKET,CARBURETOR 1
4-50 4550168091 SET,CARBURETOR 1
4-53 4360162V20 BASE,CLEANER 1
4-54 5280138021 VALVE,CHOKE 1
4-55 99967008012 O-RING,S-8 1
4-56 4700602N200 COLLAR,CLEANER 1
4-57 4230637C800 BODY,CLEANER 1
4-58 99200050011 WASHER,SMALL,5 2
4-59 99210050012 WASHER,S,5 2
4-60 99011050602 SCREW,5X60 2
4-61 4460637C200 ELEMENT,CLEANER 1
4-62 4520168090 SET,CLEANER COVER 1
4-63 3800637C200 BOLT,CLEANER COVER 1
4-68 6590430020 COLLAR C 3
4-70 44225143800 PUMP,PRIMING ASS'Y 1
4-71 5950168090 CAP,TANK ASS'Y 1
4-75 6490168020 COLLAR,TANK FIXING 1
4-76 99463050204 BOLT, HEX 5X20 2
4-77 9400430020 STAND,ENGINE 1
4-78 70002504080 PIPE,FUEL,2.5X4X80 2
4-79 53432710200 GROMMET,FUEL PIPE 1
4-80 99201050061 WASHER,5 1
4-81 99461050304 BOLT,HEX,5X30S 1
4-86 2230162V900 PIPE,FUEL,ASS'Y 1
4-87 68000731201 CLIP 6.3 1
4-89 6750404280 FILTER,FUEL 1
4-91 5910168520 TANK 1
4-121 5640007091 VENT,AIR 1
4-122 5650441020 PIPE,AIR VENT 1 After S/N V103818
4-122-1 5650503220 PIPE,AIR VENT 1 Prior to S/N V103817
4-123 6463252L90 AIR VENT VALVE ASSY 1
4-124 68000731201 CLIP 6.3 1 Prior to S/N V103817
4-125 5610007020 COVER,AIR VENT 1 Prior to S/N V103817

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Page 7
TBC-270PFD/PND
RECOIL STARTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 7620094090 STARTER,RECOIL ASS'Y 1
5-2 78500940200 HANDLE,STARTER 2
5-3 77200940801 BODY,STARTER 1
5-4 78000940200 SPRING,RECOIL 1
5-5 78300940200 ROPE,STARTER 1
5-6 77400940200 REEL,STARTER ROPE 1 Prior to S/N V218191
5-6 7740163021 REEL,STARTER ROPE 1 S/N V218191 and after
5-7 7880163021 PAWL,STARTER 1
5-8 80105015200 WASHER,STARTER PULLEY 1
5-10 8370501521 PLATE,FRICTION 1
5-11 82205015200 SHIM,STARTER PULLEY 1 Prior to S/N V218191
5-11 8220423020 SHIM,STARTER PULLEY 1 S/N V218191 and after
5-12 8390423020 BOLT,SET 1

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Page 8
TBC-270PFD/PND
CARBURETOR • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 4550168091 SET,CARBURETOR 1
6-1 51425100200 SCREW,THROTTLE SET 2
6-4 54425164200 STAY,ADJUST,CABLE 1
6-5 53925120200 SWIVEL 1 ~ Contained in Carburetor Repair Kit
6-7 48925100200 RING,STOP 1 P/N 650-25124-900 (Not available individually)
6-10 55025100200 O-RING 1
6-11 5992001W38 JET,MAIN LONG #38 1
6-12 ~ ~ ~ *GASKET,PUMP 1
6-13 ~ ~ ~ *DIAPHRAGM,PUMP 1
6-16 ~ ~ ~ *SCREEN,INLET 1
6-17 5752514780 BODY,PUMP ASS'Y 1
6-18 ~ ~ ~ *GASKET,DIAPHRAGM 1
6-19 ~ ~ ~ *DIAPHRAGM,METERING 1
6-20 47625004200 COVER,DIAPHRAGM 1
6-21 54825101200 SCREW,SET 4
6-22 61425137200 ADJUSTER,CABLE 1
6-23 99101060013 NUT,6 1
6-24 4310634C200 GASKET,CLEANER 1
6-41 5492516520 WASHER,THRUST 1