TDK-Lambda i7C A-C03-EVK-S1 Series User manual

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i7CxxA-C03-EVK-S1; i7AxxA-C01-EVK-S1; i7X-C01-EVK-S0
Evaluation Kit Manual for i7A, i7C, RGC Non-Isolated DC-DC Series
Contents
1. Introduction................................................................................................................2
2. Ordering Information..................................................................................................2
3. General Features.......................................................................................................3
4. Turn-on / Turn-off module by switch..........................................................................4
5. Change Output Voltage.............................................................................................4
6. When using external clock (SYNC function only for i7C)..........................................4
7. Capture output ripple/noise waveform.......................................................................4
8. Mechanical Outline - i7CxxA-C03-EVK-S1 ...............................................................5
9. Mechanical Outline - i7AxxA-C01-EVK-S1................................................................6
10. Schematic..................................................................................................................7
11. PCB Layout................................................................................................................8
12. Parts List: i7CxxA-C03-EVK-S1 ..............................................................................10
13. Parts List :i7AxxA-C01-EVK-S1...............................................................................11
I7CxxA-C03-EVK-S1
I7X-C01-EVK-S0
I7AxxAC01-EVK-S1

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1. Introduction
This evaluation kit has been designed to provide an easy way to characterize the product performance and its features.
It is intended to aid customers and determine the product suitability for the target application. The evaluation board
incorporates the required external components to demonstrate the complete product functionality. It also includes other
components (e.g., test points, etc…) to facilitate a successful end user experience. Not all these external components
are required if the product features are not needed. Details of the external components, schematics, and PCB layout
are provided in this documentation for reference only. Final design and qualification needs to be verified at customer’s
end system level.
2. Ordering Information
TDK-Lambda offers a wide variety of non-isolated dc-dc power modules in the i7X series. Not every product is currently
available in an evaluation kit. The table below includes description and ratings which should help in selecting the most
applicable evaluation kit.
Evaluation Kit Part
Number
Non-Isolated DC-DC Module
(Included and Mounted on the Evaluation Board)
DC-DC Module Part
Number Type I/P Range O/P Range O/P Current (max) O/P Power (Max)
i7C08A-C03-EVK-S1 i7C4W008A120V-003-R Buck-Boost 9 – 53 V 9.6 – 48 V 8 A 300 W
i7C12A-C03-EVK-S1 i7C4W012A050V-003-R Buck-Boost 9 – 53 V 5.0 – 28 V 12.5 A 300 W
i7C20A-C03-EVK-S1 i7C2W020A120V-003-R Buck-Boost 9 – 36 V 8.0 – 24 V 20 A 300 W
i7A33A-C01-EVK-S1 i7A4W033A033V-001-R Buck 18 – 60 V 3.6* – 24 V 33 A 500 W
i7A45A-C01-EVK-S1 i7A24045A033V-001-R Buck 18 – 32 V 3.6* – 18 V 45 A 750 W
i7A60A-C01-EVK-S1 i7A12060A008V-001-R Buck 9 – 18 V 1.0** – 8 V 60 A 400 W
I7X-C01-EVK-S1 No Module Installed Evaluation board can be used for the RGB and RGC Series.
*Power module installed is rated for 3.3V. Standard EV kit configuration allows operation to 3.6V. Contact support if lower voltage is needed.
** Power module installed is rated for 0.8V. Standard EV kit configuration allows operation to 1.0V. Contact support if lower voltage is needed.
IMPORTANT INFORMATION
Observe proper safety and laboratory procedures when testing electronic products. This list serves as general guide
only and not a substitute for common sense and best practices.
Before applying power, double check and ensure all connections to the evaluation board interface are correct (e.g.,
Input source polarity connections, etc…).
This evaluation board is not populated with an input fuse. An input fuse can be populated in PCB location F1. Check
the product specifications for the input fuse ratings and the evaluation board schematics included this manual. Make
sure the existing jumper connections, BB4 and BB5, are removed when adding the fuse.
Although highly efficient, these high power density modules can dissipate significant amounts of power, especially at
heavy load. Care should be taken to ensure adequate cooling is provided and the modules are operated within the
thermal specifications outlined in the product data sheets. Heat sink and base plated versions of the i7X family are
available for use in demanding environments.
This evaluation kit is designed for general laboratory use. It is not intended for installation in end customer product or
equipment.
Please check the pertinent product (DC-DC Module) datasheets and specifications for complete information.

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3. General Features
Screw Terminals for secured input and output connections
Toggle switch for Remote ON/OFF
Test points / Scope probe hook-ups for ease of measurement
Trim Potentiometer for adjusting the output voltage setting
Component PCB pad provisions for: Input fuse, input inductor, additional input and output capacitance*, output
header connector for optional features and signals.
* Note the output capacitor value may need to be adjusted to meet transient response or ripple requirements of the final
application. Refer to product data sheet for a range of acceptable values.
Test Point
Description
Test Point
Description
TP1 Vin (+) TP8 SENSE +
TP2 Vin (-) / GND TP9 PGOOD : Only for i7C
TP3
Not Populated
TP10 Vout (+)
TP4 ON / OFF TP11 Vout (-) / GND
TP5 SYNC: Only for i7C
(Frequency Synchronization) TP12 Vout (+) - for Output Ripple Measurement
TP6 I_MON: Only for i7C
(Output Current Monitor) TP13 Vout (-) / GND – for Output Ripple Measurement
* Note: Depending on the model series (e.g., i7C, i7A), not all Test Points (TP) are applicable.
Please double check the individual product series datasheets for the features that it supports.
Screw Terminal
Description
Screw Terminal
Description
J1 Vin (+) J3 Vout (+)
J2 Vin (-) / GND J4 Vout (-) / GND
OUTPUT
(+)
INPUT
(
+
)
OUTPUT
(
-
)
INPUT
(
-
)
TP11
VR1 (Vout Adjust)
S1: On/Off Switch
TP4
TP5
TP6
TP2
TP1
TP9
TP8
TP10
J1
J2
J3
J4
TP1
2
TP1
3

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4. Turn-on / Turn-off module by switch
Change position of toggle switch”S1” to “CLOSE” turns-on the power
supply unit.
5. Change Output Voltage
Turn screw on trimmer pot “VR1” to change the output voltage.
Turn clockwise to decrease output voltage.
Turn counter clockwise to increase output voltage.
6. When using external clock (SYNC function only for i7C)
SYNC function default setting is disabled. Please remove
resistor ”R14” on bottom side of the board to enable the
SYNC function.
7. Capture output ripple/noise waveform
Please use TP12, TP13 to measure output ripple/spike.
Wired GND clip may pick up higher spike noise.
To use bare probe minimize spike noise.
Please pay attention for connect right polarity.
TP12 is Vout (+) / TP13 is GND.
C.W.
C
.C.
W.
Remove R14
When using sync
recommend

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8. Mechanical Outline - i7CxxA-C03-EVK-S1
63.5 [2.50]
115.0 [4.53]
33.1±1.5 [1.30±0.06]

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9. Mechanical Outline - i7AxxA-C01-EVK-S1
63.5 [2.50]
115.0 [4.53]
33.1±1.5 [1.30±0.06]

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10. Schematic
General Schematic: Check the accompanying parts list that pertains to the actual Evaluation Kit part number to see which circuit codes/components are used.

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11. PCB Layout
Top Layer
Layer 2

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PCB Layout (continued)
Layer 3
Bottom

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12. Parts List: i7CxxA-C03-EVK-S1
Schematic
Circuit Code
Part Type Manufacturer (Mfr) Mfr Part No. Manufacturer (Mfr) Mfr Part No. Manufacturer (Mfr) Mfr Part No.
i7A_i7C DC-DC Module TDK Lambda i7C4W008A120V-003-R TDK Lambda i7C4W012A050V-003-R TDK Lambda i7C2W020A120V-003-R
Q1 Transister OMIT OMIT OMIT
C1 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C2 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C3 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C4-C13 Capacitor OMIT OMIT MURATA GRM32ER71J106MA12L
C14-C18 Capacitor OMIT OMIT OMIT
C19 Capacitor NI-CHEMI EMHB630ARA361MLH0S NI-CHEMI EMHB630ARA361MLH0S Panasonic EEEFK1H102AM
C20-C22 Capacitor OMIT OMIT OMIT
C23 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C24 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C25 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C26 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C27 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C28-C34 Capacitor OMIT OMIT MURATA GRM32ER71J106MA12L
C35 Capacitor NI-CHEMI EMHB630ARA361MLH0S NI-CHEMI EMHB630ARA361MLH0S Panasonic EEEFK1H102AM
C36 Capacitor TDK C1608X7S2A104KT TDK C1608X7S2A104KT TDK C1608X7S2A104KT
C37-C38 Capacitor OMIT OMIT OMIT
C39 Capacitor TDK C1608X7S2A104KT TDK C1608X7S2A104KT TDK C1608X7S2A104KT
C40 Capacitor TDK C1608X7S2A104KT TDK C1608X7S2A104KT TDK C1608X7S2A104KT
F1 Fuse OMIT OMIT OMIT
BB1 Copper Pin ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
BB2 Copper Pin ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
BB3 Copper Pin OMIT OMIT OMIT
BB4 Copper Pin ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
BB5 Copper Pin ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
IC1 LDO OMIT OMIT OMIT
VR1 Resistor BOURNS 3266W-1-204LF BOURNS 3266W-1-503LF BOURNS 3266W-1-503LF
L1 Inductor OMIT OMIT OMIT
R1-R6 Resistor OMIT OMIT OMIT
R7 Resistor KOA RK73Z1JTTD KOA RK73Z1JTTD KOA RK73Z1JTTD
R8 Resistor KOA RK73H1JTTD21R5F KOA RK73H1JTTD3010F KOA RK73H1JTTD51R0F
R9 Resistor OMIT OMIT OMIT
R10 Resistor KOA RK73Z2ATTD KOA RK73Z2ATTD KOA RK73Z2ATTD
R11 Resistor OMIT OMIT OMIT
R12 Resistor KOA RK73H1JTTD3323F OMIT KOA RK73H1JTTD1002D
R13 Resistor OMIT OMIT OMIT
R14 Resistor KOA RK73Z1JTTD KOA RK73Z1JTTD KOA RK73Z1JTTD
R15 Resistor KOA RK73H1JTTD1002D KOA RK73H1JTTD1002D KOA RK73H1JTTD1002D
CN1 Connector OMIT OMIT OMIT
S1 Switch LIGHT COUNTRY 2US1T1A1M2RES LIGHT COUNTRY 2US1T1A1M2RES LIGHT COUNTRY 2US1T1A1M2RES
J1 Terminal KEYSTONE 8196 KEYSTONE 8196 KEYSTONE 8196
J2 Terminal KEYSTONE 8196 KEYSTONE 8196 KEYSTONE 8196
J3 Terminal KEYSTONE 8196 KEYSTONE 8196 KEYSTONE 8196
J4 Terminal KEYSTONE 8196 KEYSTONE 8196 KEYSTONE 8196
TP1 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP2 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP3 Test Point OMIT OMIT OMIT
TP4 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP5 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP6 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP8 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP9 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP10 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP11 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP12 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP13 Test Point MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
SCR1 Screw KEYSTONE 9427 KEYSTONE 9427 KEYSTONE 9427
SCR2 Screw KEYSTONE 9427 KEYSTONE 9427 KEYSTONE 9427
SCR3 Screw KEYSTONE 9427 KEYSTONE 9427 KEYSTONE 9427
SCR4 Screw KEYSTONE 9427 KEYSTONE 9427 KEYSTONE 9427
SO1 Spacer KEYSTONE 1902C KEYSTONE 1902C KEYSTONE 1902C
SO2 Spacer KEYSTONE 1902C KEYSTONE 1902C KEYSTONE 1902C
SO3 Spacer KEYSTONE 1902C KEYSTONE 1902C KEYSTONE 1902C
SO4 Spacer KEYSTONE 1902C KEYSTONE 1902C KEYSTONE 1902C
i7C08A-C03-EVK-S1 i7C12A-C03-EVK-S1Evaluation Kit Part Number i7C20A-C03-EVK-S1

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13. Parts List: i7AxxA-C01-EVK-S1
Schematic
Circuit Code
Part Type Manufacturer (Mfr) Mfr Part No. Manufacturer (Mfr) Mfr Part No. Manufacturer (Mfr) Mfr Part No.
i7A_i7C DC-DC Module TDK Lambda i7A4W033A033V-001-R TDK Lambda i7A24045A033V-001-R TDK Lambda i7A12060A008V-001-R
Q1 Transistor OMIT OMIT OMIT
C1 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C2 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C3 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C4 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C5 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C6 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C7 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C8 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C9 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C10-C12 Capacitor OMIT OMIT OMIT
C13 Capacitor TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC TDK C3225X7R1N106M250AC
C14-C18 Capacitor OMIT OMIT OMIT
C19 Capacitor NI-CHEMI EMHS800ARA271MLH0S NI-CHEMI EMHS800ARA271MLH0S NI-CHEMI EMHB630ARA361MLH0S
C20-C22 Capacitor OMIT OMIT OMIT
C23 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C24 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C25 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C26 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C27 Capacitor MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L MURATA GRM32ER71J106MA12L
C28 Capacitor OMIT OMIT MURATA GRM32ER71J106MA12L
C29 Capacitor OMIT OMIT MURATA GRM32ER71J106MA12L
C30-C34 Capacitor OMIT OMIT OMIT
C35 Capacitor NI-CHEMI EMHB630ARA361MLH0S NI-CHEMI EMHB630ARA361MLH0S NI-CHEMI EMHB630ARA361MLH0S
C36 Capacitor OMIT OMIT OMIT
C37-C38 Capacitor OMIT OMIT OMIT
C39 Capacitor OMIT OMIT OMIT
C40 Capacitor TDK C1608X7S2A104KT TDK C1608X7S2A104KT TDK C1608X7S2A104KT
F1 OMIT
BB1 Copper Pin ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
BB2 Copper Pin ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
BB3 Copper Pin OMIT ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
BB4 Copper Pin ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
BB5 Copper Pin ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01 ROWLEY SPRING ZP00185_01
IC1 OMIT
VR1 Resistor BOURNS 3266W-1-503LF BOURNS 3266W-1-503LF BOURNS 3266W-1-503LF
L1 OMIT
R1-R7 OMIT
R8 Resistor KOA RK73H1JTTD40R2F KOA RK73H1JTTD2490F KOA RK73H1JTTD1400F
R9 OMIT
R10 Resistor KOA RK73H1JTTD1R00F KOA RK73H1JTTD1R00F KOA RK73H1JTTD1R00F
R11-R15 OMIT
CN1 OMIT
S1 Switch LIGHT COUNTRY 2US1T1A1M2RES LIGHT COUNTRY 2US1T1A1M2RES LIGHT COUNTRY 2US1T1A1M2RES
J1-J4 Screws & Terminals KEYSTONE 8196 KEYSTONE 8196 KEYSTONE 8196
TP1 Test Point: Vin(+) MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP2 Test Point: Vin(-) MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP3 OMIT
TP4 Test Point: On/Off MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP5 OMIT
TP6 OMIT
TP8 Test Point: SENSE+ MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP9 OMIT
TP10 Test Point: Vout(+) MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP11 Test Point: Vout(-) MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP12 Test Point: Vout(+) MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
TP13 Test Point: Vout(-) MAC8 WT-2-2 MAC8 WT-2-2 MAC8 WT-2-2
SCR1-SCR4 Screws for Standoffs KEYSTONE 9427 KEYSTONE 9427 KEYSTONE 9427
SO1-SO4 Standoffs KEYSTONE 1902C KEYSTONE 1902C KEYSTONE 1902C
Evaluation Kit Part Number i7A33A-C01-EVK-S1 i7A45A-C01-EVK-S1 i7A60A-C01-EVK-S1