TekTone PK543A User manual

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TekTone’s quality system is registered by DQS to the ISO 9001 standard. (Reference #10001510.)
Application
The Tek-ENTRY®Apartment Entry Intercoms provide
two-way communications between the building entrance
and each suite. Hands-free loudspeaker operation at
the entrance/lobby panel and push button controlled
communication at the suite/apartment locations provide
for easy operation. Controlled door entry is permitted by
push button operation at the suite in conjunction with
electric door release.
Optional equipment is available to provide additional
additional entrance panels, strobe light call indication
(LI404B) and auxiliary relay (RY014B) for ancillary device
operation (bells, lights, etc.).
Procedure
1. Read installation instructions to determine equipment
location and installation methods.
2. Install housings (or back boxes) and wiring.
3. Check wiring, connect and install equipment.
4. Apply power and check operation.
Equipment Location
Suite/Apartment Stations
Locate suite stations (also known as remote stations)
where convenient for use. Install a housing or back box
at the desired location.
Entrance/Lobby Panel
Use an OH190 series housing and OF190 series frame
surface mounting. Locate the entrance panel where it
is sheltered from weather.
PK543A Amplifier
be installed outside the entrance panel when using
Connections
section, item #3, on page 2 for further details.
Wiring
Suite/Apartment Stations
station in riser.
station in riser.
The maximum cable length is 400 feet (120 meters).
must not be run in the same conduit with (or too close
to) electrical wiring or background music, and must
equipment. Failing to observe this requirement can
result in noise entering the intercom audio. Ensure that
make connections to stations.
Transformer
feet (60 meters). Route cable away from suite station
wiring and maintain a minimum of 3 feet (1 meter) of
Door Release
Figure 2
on page 5
Note: An SS106 transformer must be
used for 24 VAC doorstrike and 12 VDC Maglock
applications (8 volt tap required).
PK543A Amplier
IL826 Installation Instructions and Wiring
Tek-ENTRY®Apartment Entrance Panels • Rev. 7 – 11/2016

Page 2 • IL826 PK543A Installation Instructions and Wiring Copyright © TekTone Sound & Signal Mfg., Inc. All Rights Reserved.
Connections
Before connecting to unit and applying power, verify that
wires are free from shorts and grounds. Make connections
as per Figure 1 on page 4.
1. Do not apply power to the transformer primary until
the entire system has been installed and checked for
shorts and grounds. The common wires connecting to
terminals 1, 2, 3, E and 5 must show open circuit when
tested with an ohmmeter.
2. Use twisted pair wiring as shown. Do not interchange
wires or reverse polarity.
when using OH190 series housing. If it is necessary
extremes (operating temperature range is 0–30°C) or
because the entrance panel is not large enough to house
the entrance panel speaker (connect shield drain to
from the transformer or other electrical devices.
5. Donotrun wiringforstationcommonwiresandentrance
panel speaker in the same cable and/or conduit. This
will cause feedback on the system.
6. Door release wiring should be run separate from
entrance panel speaker wiring.
Shunt and Dipswitch Settings
Figure 4 on page 7. The select-
Shunt JP5 Install for maglock applications. Maximum
current for maglock is 500 mA at 12 VDC, or
250 mA at 24 VDC.
Shunt J2
applications; 2–3 for maglock applications
Shunt J1
applications
Short Door Time
(left), 2 seconds
Medium Door Time
(right), 10 seconds
Long Door Time
(left), 25 seconds
Entrance Tone
feature—must use warble tone
Postal Timer
(left) to make postal control timer
independent at 25 seconds
PK543 Compatible
to ON (right) for PK543 drop-in
replacement*
Door Hold Time Out
feature
Talk Interlock
feature (available for 4-wire stations
only)
* For PK543 Compatible mode, set SW4 OFF, SW5 ON, SW6
ON & SW7 ON. Also remove JP5 shunt, set J2 to shunt 1–2
and set J1 shunt to 2–3.
The Entrance Tone setting, when active, will generate a user
feedback tone at the entrance panel when users press call
buttons. If the warble tone is in use and the entrance tone
feature is active, the tone will also be heard through the
entrance panel speaker when the call button is pressed.
The Door Hold Time Out setting, when active, will allow the
door control device (doorstrike, maglock, etc.) to time out
normally, despite the door button being held at the suite.
Safety Tip: The Talk Interlock setting, when active, will
require that the talk button (at the suite) is pressed before
the door button will activate the door control device.
Optional Accessories
Install optional accessories according to the instructions
provided.
Finish & Test Installation
2. Connect power to transformer primary (120 VAC), and
ensure that local electrical codes have been complied
with.
3. At the entrance panel, push each button and verify that
the correct suite is called.
4. At each suite, push the talk and listen buttons to com-
municate with a person at the entrance panel. Then
push the door
operates correctly.
Adjustments
Voice Volume and Tone Volume can be adjusted on the

IL826 PK543A Installation Instructions and Wiring • Page 3
Copyright © TekTone Sound & Signal Mfg., Inc. All Rights Reserved.
Troubleshooting
(Refer to Figure 5 on page 8 for additional information.)
Entire System Dead
If power LED is not illuminated, check for 16 VAC at
transformer secondary and 120 VAC at transformer
perform direct test using one of the apartment stations
No Talk
Check wiring to terminals 1 and 2, and check whether
wiring to entrance panel speaker is shorted or open.
unit.
No Listen
Check wiring to terminals 1 and 3, or for short between
terminals 1 and 2. Check to see if wiring to entrance
swap tested with another working unit.
No Door Operation
Check wiring to door release for shorts and opens,
properly set for door release type and that connections
to appropriate output have been made. Check wiring
to terminals 2 and 3, or 1 and E (depending upon suite
station type).
No Call Tone
related entrance panel call buttons, and suite station X
working unit.
Excessive Hum or Distortion
Check whether wiring is installed too close to electrical
to transformers or other electrical devices; twisted pair
set too high.
Radio Interference
Note: This connection is not shown on the wiring
diagram, since the situation is not always improved
by adding it. If the problem persists, consult the factory
or service representative.
Oscillation(feedback or howling)
Reduce the voice volume until oscillation is eliminated.
If oscillation stops when the call tone wire is removed
position.
Signal Flow and Theory of Operation
for PK543A Amplier and
Apartment Intercom System
The following example describes an apartment intercom
system using a PK543A in conjunction with a 4-wire suite
station. Refer also to Figure 5 on page 8.
Call Button
Pressing a suite station call button on the entrance panel
PK543A to the X terminal (tone in) on the associated
suite station. This signal then passes through the
speaker and returns to the PK543A via the 1 terminal
(audio common). If the warble tone is in use and the
entrance tone feature is active, the tone will also be
heard through the entrance panel speaker when the
call button is pressed.
Talk Button
Pressing the talk button at a suite station connects
the suite station’s internal speaker to terminals 1 and
2 of the PK543A, which serves as an audio input to
panel’s speaker (speaker mode).
Listen Button
Pressing the listen button at a suite station connects
the suite station’s internal speaker to terminals 1 and
3 of the PK543A, which serves as an audio output from
(microphone mode).
Door Button
Pressing the door button at a suite station creates a
closure between terminals 2 and 3 on the PK543A.
on PK543A settings). This state is also triggered by
shorting terminals 1 and E as is typically done by a
postal lock.

Page 4 • IL826 PK543A Installation Instructions and Wiring Copyright © TekTone Sound & Signal Mfg., Inc. All Rights Reserved.
Figure 1—PK543A Wiring Diagram
IL826 PK543A Wiring Rev2 120513
RED
ORG
ORG/BLK
BLK
WHT
GRN
GRY
VIO
BLU
RED/WHT
BRN/WHT
PK543A Amplifier
WHT/BLK
BRN
YEL
K
C
G
A
E
5
3
2
1
ZW
Z
P
D
L +
L -
AC Input (Common)
AC Input
Entry speaker common
Entry speaker switched audio
Audio to station
Audio from station
Warble tone out
Tone out
Switched AC door release
(+) DC Door power
(-) DC Door power
Audio Common
YEL/BLK
Strobe (LI404) power (+24VDC)
5 Wire station door release
3 wire station audio
ENTRY PANEL
(Typical)
Apartment Call Buttons
X
321
Audio Common
Audio from station
Audio to station
(Typical)
4 Wire
Intercom
Station
X
51
Audio Common
Switched Audio
Tone in
(Typical)
3 Wire
Intercom
Station
X E/4
321
Audio Common
Audio from station
Audio to station
5 Wire sta. door release
(Typical)
5 Wire
Intercom
Station
Tone in
Tone in
Post Office Lock
Adapter
CONNECT
TO 120 VAC
SS102A
TRANSFORMER
16 VAC
If shielded wire is used, connect
shields to orange/black wire (G)
at amplifier.
#18 AWG Wire
16V AC Doorstrike Configuration
Remove shunt on JP5, set J1
shunt to 2 and 3 and J2 shunt
to 1 and 2. (see other diagrams
for additional configurations)
Twisted Pair
Twisted Pair
Twisted Pair
Twisted Pair
Notes:
1. Use #22 AWG wire unless shown otherwise.
2. Warble or Steady Tone is hard wire selectable.
3. If entry panel has handset, connect it in place of speaker.
4. 3, 4 and 5 wire intercom station
types may be used in any combination,
(Optional)
5. Door release wiring should be run s
eparate from entrance panel speaker wiring.
6. Shunts referred to in diagrams are located on PK543A.
with the exception of the IR102C,
which can only be used in conjunction
with other IR102B or C devices.
See note #4
7. Terminal P is for strobe only, do NO
T connect other wires to this terminal.
DO NOT run these wires
in the same cable! It will
cause feedback.
Blue Wire to 1
Violet Wire to 2
Gray Wire to 3
White -- X (call wire)
IR402 Connections

IL826 PK543A Installation Instructions and Wiring • Page 5
Copyright © TekTone Sound & Signal Mfg., Inc. All Rights Reserved.
Figure 2—PK543A Doorstrike Applications
IL826 PK543A Doorstrike Applications 1 Rev0 050604 1
RED
ORG
ORG/BLK
BLK
WHT
GRN
GRY
VIO
BLU
RED/WHT
BRN/WHT
PK543A Amplifier
WHT/BLK
BRN
YEL
K
C
G
A
E
5
3
2
1
ZW
Z
P
D
L +
L -
AC Input (Common)
AC Input
Entry speaker common
Entry speaker switched audio
Audio to station
Audio from station
Warble tone out
Tone out
Switched AC door release
(+) DC Door power
(-) DC Door power
Audio Common
YEL/BLK
Strobe (LI404) power (+24VDC)
5 Wire station door release
3 wire station audio
CONNECT TO
120 VAC
SS102A
TRANSFORMER
16 VAC
#18 AWG Wire
16V DC Doorstrike Application:
Remove JP5 Shunt
Set J1 shunt to 2 and 3
Set J2 shunt to 1 and 2
Doorstrike
RED
ORG
ORG/BLK
BLK
WHT
GRN
GRY
VIO
BLU
RED/WHT
BRN/WHT
PK543A Amplifier
WHT/BLK
BRN
YEL
K
C
G
A
E
5
3
2
1
ZW
Z
P
D
L +
L -
AC Input (Common)
AC Input
Entry speaker common
Entry speaker switched audio
Audio to station
Audio from station
Warble tone out
Tone out
Switched AC door release
(+) DC Door power
(-) DC Door power
Audio Common
YEL/BLK
Strobe (LI404) power (+24VDC)
5 Wire station door release
3 wire station audio
CONNECT TO
120 VAC
SS106
TRANSFORMER
#18 AWG Wire
+24V AC Doorstrike Application:
Remove JP5 Shunt
Set J1 shunt to 2 and 3
Set J2 shunt to 1 and 2
Doorstrike
16 VAC Tap
8 VAC Tap
Common
#18 AWG Wire
#18 AWG Wire
IL826 PK543A Doorstrike Applications 2 Rev2 102008 1
RED
ORG
ORG/BLK
BLK
WHT
GRN
GRY
VIO
BLU
RED/WHT
BRN/WHT
PK543A Amplifier
WHT/BLK
BRN
YEL
K
C
G
A
E
5
3
2
1
ZW
Z
P
D
L +
L -
AC Input (Common)
AC Input
Entry speaker common
Entry speaker switched audio
Audio to station
Audio from station
Warble tone out
Tone out
Switched AC door release
(+) DC Door power
(-) DC Door power
Audio Common
YEL/BLK
Strobe (LI404) power (+24VDC)
5 Wire station door release
3 wire station audio
CONNECT TO
120 VAC
SS102A
TRANSFORMER
16 VAC
#18 AWG Wire
+24VDC/250mA DC Maglock Application:
Install JP5 Shunt
Set J1 shunt to 2 and 3
Set J2 shunt to 2 and 3
Maglock
RED
ORG
ORG/BLK
BLK
WHT
GRN
GRY
VIO
BLU
RED/WHT
BRN/WHT
PK543A Amplifier
WHT/BLK
BRN
YEL
K
C
G
A
E
5
3
2
1
ZW
Z
P
D
L +
L -
AC Input (Common)
AC Input
Entry speaker common
Entry speaker switched audio
Audio to station
Audio from station
Warble tone out
Tone out
Switched AC door release
(+) DC Door power
(-) DC Door power
Audio Common
YEL/BLK
Strobe (LI404) power (+24VDC)
5 Wire station door release
3 wire station audio
CONNECT TO
120 VAC
SS106
TRANSFORMER
#18 AWG Wire
+12VDC/500mA DC Maglock Application:
Install JP5 Shunt
Set J1 shunt to 1 and 2
Set J2 shunt to 2 and 3
Maglock
16 VAC Tap
8 VAC Tap
Common
8
LP
4 pin header JP3,
located in front of
main connector.
#18 AWG Wire
#18 AWG Wire
Note: LP and 8 are each available on two
pins of the JP3 connector. Brackets are
provided to identify.

Page 6 • IL826 PK543A Installation Instructions and Wiring Copyright © TekTone Sound & Signal Mfg., Inc. All Rights Reserved.
Figure 3—PK543A LED Applications
IL826 PK543A LED Applications Rev0 050604 1
RED
ORG
ORG/BLK
BLK
WHT
GRN
GRY
VIO
BLU
RED/WHT
BRN/WHT
PK543A Amplifier
WHT/BLK
BRN
YEL
K
C
G
A
E
5
3
2
1
ZW
Z
P
D
L +
L -
AC Input (Common)
AC Input
Entry speaker common
Entry speaker switched audio
Audio to station
Audio from station
Warble tone out
Tone out
Switched AC door release
(+) DC Door power
(-) DC Door power
Audio Common
YEL/BLK
Strobe (LI404) power (+24VDC)
5 Wire station door release
3 wire station audio
CONNECT TO
120 VAC
SS102A
TRANSFORMER
16 VAC
#18 AWG Wire
PK601A
D -
F +
F
F
T1
T2
CONNECT TO
120 VAC
SS102A
TRANSFORMER
16 VAC
8
LP
4 pin header JP3,
located in front of
main connector.
LED power from PK543A (Max 20 stations)
X
321
Audio Common
Audio from station
Audio to station
4 Wire
Intercom
Station
Tone in
LN
LP
IR104C/LED & IR204C/LED
LED power from External Source
X
321
Audio Common
Audio from station
Audio to station
4 Wire
Intercom
Station
Tone in
LN
LP
IR104C/LED & IR204C/LED
door switch current
door switch current
LED Power Calculations for Door Switch:
Each apartment station with a door indicator LED will draw 17m
A
when the door switch closes (caused by the actual building
door being opened). The PK543A can supply a maximum of
20 apartment stations. If an external power supply is used then
the overall number of apartment stations can be multiplied by
17mA (milliamps) to determine power supply load and switch
maximum current rating.
Note: LP and 8 are each available on two
pins of the JP3 connector. Brackets are
provided to identify.

IL826 PK543A Installation Instructions and Wiring • Page 7
Copyright © TekTone Sound & Signal Mfg., Inc. All Rights Reserved.
Figure 4—PK543A Shunts and Settings
X 321
Audio Common
Audio from station
Audio tostation
(Typical)
4 Wire
Intercom
Station
Tone in
1
C
B
A
X
RY014B
VOICE
VOLUME
TONE
VOLUME
WARNING
SWITCH FUNCTIONS
SEE MANUAL FOR DETAILS
1 SHORT DOOR TIME
2 MEDIUM DOOR TIME
3 ENTRANCE TONE
4 POSTAL TIMER
5 PK543 COMPATIBLE
6 DOOR HOLD TIMEOUT
7 TALK INTERLOCK
L-
L+
D
K
C
G
A
E
5
3
2
1
ZW
Z
DC DOOR
AC DOOR
TRANSFORMER
SPEAKER
P.O. LOCK (4)
COMMON
WIRES
BUZZ 1
BUZZ 2
LED = POWER
LP
8
D
K
C
A
ZW
Z
®
PK543A POWER PACK
P+24V
CONNECTORS
1 AND 2 OFF = LONG
DOOR TIME
For PK543 drop-in replacement set:
SW4 OFF, SW5 ON, SW6 ON & SW7 ON
Shunts: JP5 remove, J2 1-2 & J1 2-3
J1
123
213
1-2 DOOR STRIKE
2-3 MAGLOCK
1-2 +12V DC OUT
2-3 +24V DC OUT
JP5
J2
J2
JP5
Power LED
J1
LP & 8 Connector
Main Connector
PK502B Interface Connector
Dipswitch
TRANSFORMER
BEFORE ATTACHING
VERIFY ALL CONNECTIONS
Dipswitch Settings:
Medium Door Time
Long Door Time
Entrance Tone
Postal Timer
Short Door Time - set SW1 to ON (right) and SW2 to OFF (left), 2 seconds
- set SW1 to OFF (left) and SW2 to ON (right), 10 seconds
- set SW1 to OFF (left) and SW2 to OFF (left), 25 seconds
- set SW3 to ON (right) to activate this feature
(right and left are referenced from the view above)
- set SW4 to ON (right) and SW5 to OFF (left) to make postal control timer
independent at 25 seconds
IL826 PK543A Shunts and Settings RY014B Wiring Rev4 091913
PK543 Compatible*
Door Hold Time Out
Talk Interlock
- set SW4 to OFF (left) and SW5 to ON (right) to make unit for drop-in
* - For PK543 Compatible mode, set SW4 OFF, SW5 ON, SW6 ON & SW7 ON.
Also remove JP5 shunt, set J2 to shunt 1 - 2 and set J1 shunt to 2 - 3.
- set SW6 to OFF (left) to activate this feature
- set SW7 to OFF (left) to activate this feature (available for 4-wire stations only)
replacement for PK543

Page 8 • IL826 PK543A Installation Instructions and Wiring Copyright © TekTone Sound & Signal Mfg., Inc. All Rights Reserved.
Figure 5—Theory Diagram
IL826 PK543A Theor
y
Rev0 050704 1
RED
ORG
ORG/BLK
BLK
WHT
GRN
GRY
VIO
BLU
RED/WHT
BRN/WHT
PK543A Amplifier
WHT/BLK
BRN
YEL
K
C
G
A
E
5
3
2
1
ZW
Z
P
D
L +
L -
AC Input (Common)
AC Input
Entry speaker common
Entry speaker switched audio
Audio to station
Audio from station
Warble tone out
Tone out
Switched AC door release
(+) DC Door power
(-) DC Door power
Audio Common
YEL/BLK
Strobe (LI404) power (+24VDC)
5 Wire station door release
3 wire station audio
ENTRY PANEL
(Typical)
Apartment Call Buttons
Post Office Lock
Adapter
CONNECT TO
120 VAC
SS102A
TRANSFORMER
16 VAC
16V AC Doorstrike Configuration
Audio Common
Audio from station
Audio to station
Talk
Listen
Door
Example of internal connections
of 4 Wire Intercom Station
(most common station)
Tone in
X
321
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