Temsa TS 35 Reference manual
Value in motion
SERVICE BULLETIN
TS35-U06
SB-10044446-7231
TS35 |1
CONTENTS
TS35-U06 / Rev. 00/22.06.12
Contents
00. Foreword................................................................................................................................................................................................ 2
01. Bulletin Information......................................................................................................................................................................... 4
02. Tools......................................................................................................................................................................................................... 5
03. Parts List................................................................................................................................................................................................. 6
04. Technical Instructions..................................................................................................................................................................... 7
05. How to Claim over CATS .............................................................................................................................................................. 18
2|TS35
TS35-U06 / Rev. 00/22.06.12
00 FOREWORD
00 Foreword
1. General Precautions.....................................................................................................................................................................3
2. Symbol List........................................................................................................................................................................................3
3. Before Start of Work....................................................................................................................................................................3
3.1. Mechanical Requested Dress Code.................................................................................................................................................3
3.2. Protect Seats when Mechanics Start Working .............................................................................................................................. 3
TS35-U06 / Rev. 00/22.06.12
TS35 |3
00 FOREWORD
1. General Precautions
Please read the rules in this Section carefully; to
avoid the risk of death, injury or property dam-
age. Qualied and trained technicians should
use The Service Bulletin. Making repairs or ser-
vice without the adequate training and using
inappropriate tools and equipment may cause
injury and could damage the bus. Some of the
procedures require specic tools designed for
specic purposes, so use the tools mentioned
in the manual when necessary.
Bus service and repair must be done correctly
following the instructions to ensure the safety
of the service technician and correct function
of the bus. If a part must be replaced, the same
part number or an equivalent part should be
used. Pay great attention to use a replacement
part of good quality.
2. Symbol List
Operating Instructions in this bulletin includes
the folowing symbols, warning words and signs:
CAUTION
This symbol is used in conditions which may cause dam-
age or injury if necessary measures are not taken.
WARNING
This symbol is used in conditions which may cause se-
vere damage or fatal injury if necessary measures are
not taken.
DANGER
This symbol is used to indicate danger.
VISUAL INSPECTION
This symbol is used to inform the user that a visual
inspection is necessary.
3
6
912
1
3. Before Start of Work
3.1. Mechanical Requested Dress Code
Always wear protective clothing. Do not
wear any damaged or loose-tting cloth-
ing and remove jewelry before starting
the work. In case of long hair use hairnet.
The illustration below shows some of the
correct on incorrect clothing that should
been worn during work.
Sharp edges should be avoided e.g belts,
watches, necklaces to prevent scatching
the vehicle.
3.2. Protect Seats When
Mechanics Start Working
1. Seats, trimming, upholstery stuff and car-
peting should be protected with appropri-
ate coverings.
WARNING
Dress correctly to avoid injury and damage to
the vehicle.
4 |TS35
01 BULLETIN
INFORMATION
TS35-U06 / Rev. 00/22.06.12
01 Bulletin Information
Bulletin Type .........................Field Fix
Bulletin No ............................TS35-U06
Bulletin Reference No..........700001670
PQR Reference No ................500000003514
Rev No ................................... 00
Release Date......................... 22.06.2012
Expiry Date.......... ..................22.06.2013
Vehicle Model....................... TS35 (EPA 10)
Flat Rate Code ...................... SBU06
Flat Rate Time....................... 90 Minutes
Distribution to:
Dealer/Retailer TEMSA After Sales Team Authorised Service Centre
SUBJECT
Front Door Control Improvement _ Buzzer Sound Improvement.
SUMMARY
1-Customers can not use door control switch inside the bus when the ignition is
switched off or when ignition key switch is removed. This modication allows the use
of door control switch inside the bus when the ignition is off or the ignition key switch is
removed.
2-Flasher buzzer sound is changed by installing a new relay under dashboard.
CAUTION
After service bulletin application, send your
claim over CATS V2 within application
period. Refer to “How to Claim over CATS” page
for further information.
Prepared by...............Metin Şengüneş
Approved by..............Osman Dündar
Published by..............Beytullah Onat
PRIMER
C ROTAVITAGASOLINE RUBBER SUCTION
CHOCKRASPER
SEALER CUTTING MACHINE
HAMMER
PLASTIC HAMMER
PHILIPS SCREW DRIVER
GRINDERS
TS35 |5
02 TOOLS
TS35-U06 / Rev. 00/22.06.12
02 Tools
1. General................................................................................................................................................................................................6
2. Tools .....................................................................................................................................................................................................6
1. General
• If work is performed by people who do not have the necessary training to carry out the work or if this information
is handled carelessly or totally ignored, this may result in severe injury and/or death. Inaddition, serious damage
to the vehicle may occur.
•
Always read the safety instructions in full before starting certain operations. The safety instructions stipulate
which aspects must be considered to achieve maximum safety. The information is given that is very important
for health and safety.
•
Always work in adequately ventilated rooms with sufcient lighting, free from dirt and clutter. Never leave tools
or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear
protective clothing. Do not wear any damaged or loose-tting clothing and remove jewelry before starting the
work. In case of long hair use hairnet.
• Tool list below is a recommended list. It is not a must to use the exact same tools.
2. Tools (Recommended)
Screw Driver
Part No Part Name Qty.
1RP254305Y FRONT BODY MODIFICATION HARNESS (DOOR SW) 1
Installed Part List
6 | TS35
03 PARTS LIST
TS35-U06 / Rev. 00/22.06.12
03 Parts List
TS35-U06 / Rev. 00/22.06.12
04 TECHNICAL
INSTRUCTIONS
TS35 |7
04 Technical Instructions
Photo 1
1. Turn off battery main switch and ignition
key switch.
2. Remove hazard switch.
Photo 2
Photo 3
8 | TS35 TS35-U06 / Rev. 00/22.06.12
04 TECHNICAL
INSTRUCTIONS
Photo 4
Photo 5
Photo 6
3. Dismantle and cut terminal of red 13-01 cable
which is available in 3 and pin of hazard switch.
Photo 7
TS35 |9
TS35-U06 / Rev. 00/22.06.12
04 TECHNICAL
INSTRUCTIONS
Photo 8
4.Put together two red 13-001 cables in a terminal
(from hazard connector and modication harness)
and connect these cables to 3nd pin of hazard
switch.
Photo 9
Photo 10
10 | TS35 TS35-U06 / Rev. 00/22.06.12
04 TECHNICAL
INSTRUCTIONS
Photo 11
5. Dismante and cut terminal of white 33-04 cable
which is available in 17th pin of hazard switch and
then put this 33-04 and other 33-04 together in a
terminal (other 33-04 which is available in modication
harness) and then connect this terminal into 17th pin
of hazard switch.
Photo 12
Photo 13
TS35 |11
TS35-U06 / Rev. 00/22.06.12
04 TECHNICAL
INSTRUCTIONS
Photo 14
6.Put together in a terminal cables below brown
cable in modication cable and brown cable in 10th
pin of hazard switch and blue cable with resistor
available in hazard switch and then connect this
terminal to 10th pin of hazard switch.
Photo 15
cut here
Photo 16
12 | TS35 TS35-U06 / Rev. 00/22.06.12
04 TECHNICAL
INSTRUCTIONS
Photo 17
Photo 18
Resistor
Stays Here
Photo 19
TS35 |13
03 TECHNICAL
INSTRUCTIONS
TS35-U06 / Rev. 00/22.06.12
Photo 20
7.Modication harness cables and relay should
be laid over vehicle harness with cable bands.
Photo 21
8.Remove door control switch from its place.
Photo 22
Photo 23
14 | TS35
03 TECHNICAL
INSTRUCTIONS
TS35-U06 / Rev. 00/22.06.12
Photo 24
Photo 25
9.Move other side of 13-01 to door control
switch to make necessary connection
(other side of the 13-01 is in the modication
harness 13-01 is rst used in step-4 and step5)
Photo 26
10.Dismantle and isolate white cable which is
available in 2nd pin of hazard switch connect
13-01 (instep-7) to this pin
(2nd pin of hazard switch)
Photo 27
TS35 |15
03 TECHNICAL
INSTRUCTIONS
TS35-U06 / Rev. 00/22.06.12
9.Move other side of 13-01 to door control
switch to make necessary connection
(other side of the 13-01 is in the modication
harness 13-01 is rst used in step-4 and step5)
10.Dismantle and isolate white cable which is
available in 2nd pin of hazard switch connect
13-01 (instep-7) to this pin
(2nd pin of hazard switch)
Photo 28
11.Dismantle MOKI D connector from rear side
of MOKI to reach and dismantle moki connector
rst dismantle cover just above throttle pedal
as shown pictures.
Photo 29
Photo 30
Photo 31
16 | TS35
03 TECHNICAL
INSTRUCTIONS
TS35-U06 / Rev. 00/22.06.12
Photo 32
12.Dismantle the 33-05 cable in MOKI pin D5.
Photo 33
Photo 34
Photo 35
TS35 |17
03 TECHNICAL
INSTRUCTIONS
TS35-U06 / Rev. 00/22.06.12
12.Dismantle the 33-05 cable in MOKI pin D5.
Photo 36
Photo 37
13.Connect this 33-05 to MOKI pin 19 in-case of
terminal failure while dismantling you can cut
and re-terminal cable.
14.Connect MOKI D connector to MOKI.
15.Load BS_02_18 program to vehicle.
16.Check if door control button is working
ignition on positon and ignition off position.
17.Then mount switches and covers to their
places.
33-60C
(Br)
(Br)
C
C33-02
33-06
33-05
13-01D
Emergency Stop Kl15 Cut-Off Relay
Emergency Stop Switch Hazard Warning Signal Switch
Instrument Cluster
Front Door Control Switch
Automatic Hazard
Warning Signals Relay
KL 15
KL 30
KL 58
KL 31
4
321 5
4
321 5
11-102B(1W )
06A002
(E-17)
11-0 7(1R)
13-01(1 R)
02S009
10 8 17 18 5 14 3
02S001
H
C33-02
A
C13-01
13-01(1 R)13-01(1 R)
33-33 (1W)
13-46( 1W)
B
C33-02
M
C13-01
13-4 6(1 W)
13-4 6(1W)
11 13
11-102A(1W )
13-01 A(1R)
13-01 C(1R)
E2B(1Br)
33-04 (1W)
33-60B(1W)
33-03 (1W)
C
C33-02
(2)
02K003
01S001 01S004 01S001 01S002
11 41 9 5
33-03(1W)
33-04(1W)
33-33(1W)
33-02(1W)
33-05(1W)
(3)
01S004
KL 15
KL 30
KL 58
KL 31
18 19
07A001/ MOKI SOCKET D-2
23
11S002
8 7 56 10 9
14
18 | TS35
05 HOW TO CLAIM
OVER CATS
TS35-U06 / Rev. 00/22.06.12
05 How to Claim over CATS
1. Under CATS tab click on “Work Order” to
create the work order.
2. Enter the related chassis number, work
order type, failure, repair dates and vehicle
milage in order to create work order.
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