Karsan Jest Euro VI User manual

EURO VI

1
PREFACE
Dear New JEST EVI Owner,
You did the best choice with KARSAN JEST. You owned a
new minibus of which every details are designed for your
comfort and commercial success.
Now you have a modern,powerful,strong business partner.
It is important to read this manual carefully in order to
understand and know your vehicle well.
In order to use your vehicle in most secure and efcient
way please follow up the descriptions and warnings in
this manual.
Congratulations for your new commercial source and get
plenty of earnings.
Karsan Otomotiv Sanayii ve Tic. A.Ş.

2
CONTENTS
Contents
PRIOR TO USE YOUR NEW JEST ....................................................................................................................................................................6
1.1.1 Purpose of this Manual..................................................................................................................................................................6
1.1.2 Purpose of this Vehicle..................................................................................................................................................................6
1.1.3 Passenger and Vehicle Safety ........................................................................................................................................................6
1.1.4 Symbols.......................................................................................................................................................................................7
1.1.5 Service and Maintenance...............................................................................................................................................................7
1.1.6 Use of Genuine Parts and Accessories ............................................................................................................................................8
1.1.7 KARSAN Services and Environment ................................................................................................................................................8
1.1.8 Using Mobile Phones and Other Accessories ...................................................................................................................................8
1.2 Labels used on the vehicle ...............................................................................................................................................................9
VEHICLE IDENTIFICATION........................................................................................................................................................................... 10
2.1 Vehicle ID Plate............................................................................................................................................................................. 10
2.1.1 Chassis Number .........................................................................................................................................................................10
TECHNICAL SPECIFICATIONS ..................................................................................................................................................................... 11
2.2 Technical Specifications.................................................................................................................................................................. 11
2.3 Dimensions ................................................................................................................................................................................... 12
DRIVER’S AREA........................................................................................................................................................................................... 13
2.4 Instrument and Control Panel ........................................................................................................................................................ 13
AUTOMATIC DRIVER WINDOW ................................................................................................................................................................... 14
2.4.1 Left Control Panel ....................................................................................................................................................................... 14
INSTRUMENTS - INDICATORS - GAUGES ...................................................................................................................................................... 15
2.4.2 Instrument Panel ........................................................................................................................................................................ 15
DISPLAYS ................................................................................................................................................................................................... 16
WARNINGS ................................................................................................................................................................................................ 18
2.4.3 Warning Lamps .......................................................................................................................................................................... 18

3
CONTENTS
CONTROL ARMS................................................................................................................................................................................... 22
2.4.4 Left Control Lever................................................................................................................................................................ 22
2.4.5 Right Control Lever.............................................................................................................................................................. 24
FGA M40 ROBOTIZED TRANSMISSION .................................................................................................................................................. 25
2.4.6 Robotized Transmission ........................................................................................................................................................ 25
CONTROL BUTTONS............................................................................................................................................................................. 26
2.4.7 Right Control Panel .............................................................................................................................................................. 26
DEFROSTER......................................................................................................................................................................................... 27
AIR CONDITIONING ............................................................................................................................................................................ 28
DOOR OPENING................................................................................................................................................................................... 29
SEAT ADJUSTMENT .............................................................................................................................................................................. 30
3.1 Driver Seat............................................................................................................................................................................. 30
USE OF SAFETY BELT ........................................................................................................................................................................... 31
3.2 Safety Belt ............................................................................................................................................................................. 31
DRIVER COMFORT ............................................................................................................................................................................... 32
3.3 Sunvisor ................................................................................................................................................................................ 32
3.4 Interior Rear View Mirror......................................................................................................................................................... 32
3.5 Digital Display ........................................................................................................................................................................ 32
PASSENGER COMFORT ......................................................................................................................................................................... 33
3.6 Sliding Passenger Windows ..................................................................................................................................................... 33
3.7 Roof Hatch............................................................................................................................................................................. 33
GET ON-GET OFF ................................................................................................................................................................................. 34
3.8 Get Off Buttons ...................................................................................................................................................................... 34
HANDICAP PASSENGERS ...................................................................................................................................................................... 35
3.9 Handicap Passenger Get Off Button ......................................................................................................................................... 35
3.10 Handicap Passenger Get On Button........................................................................................................................................ 36
3.11 Handicap Chair Safety........................................................................................................................................................... 36

4
CONTENTS
3.12 Passenger Step............................................................................................................................................................................ 36
TYRES & RIMS ............................................................................................................................................................................................ 37
4.1 Tyre Specifications......................................................................................................................................................................... 37
4.1.1 Tyre Sizes .................................................................................................................................................................................. 37
4.1.2 Tyre Pressures............................................................................................................................................................................ 37
4.2 Winter / Snow Tyre ....................................................................................................................................................................... 38
4.3 Snow Chain................................................................................................................................................................................... 39
4.4 Tyre Replacement.......................................................................................................................................................................... 39
4.4.1 Spare Tyre ................................................................................................................................................................................. 41
4.4.2 Spare Tyre Replacement.............................................................................................................................................................. 41
4.5 Tyres Rotation............................................................................................................................................................................... 42
LEAVING THE VEHICLE................................................................................................................................................................................ 43
5.1 Emergency Exits............................................................................................................................................................................ 43
5.2 Emergency Exit Valves ................................................................................................................................................................... 44
EMERGENCY EXIT ....................................................................................................................................................................................... 45
5.3 First Aid Bag ................................................................................................................................................................................. 45
FIRST AID AND INTERFERE ......................................................................................................................................................................... 46
5.4 Chock...........................................................................................................................................................................................46
FIRE PROTECTION ...................................................................................................................................................................................... 47
5.5 Fire Extinguisher ........................................................................................................................................................................... 47
LIFTING THE VEHICLE ................................................................................................................................................................................ 48
5.6 Lifting Jack and Set of Tools ........................................................................................................................................................... 48
TOWING..................................................................................................................................................................................................... 49
5.7 Towing Hook ................................................................................................................................................................................. 49
SHUT DOWN THE ELECTRIC CIRCUIT IN CASE OF EMERGENCY..................................................................................................................... 50
5.8 Circuit Breaker Switch.................................................................................................................................................................... 50
5.9 Battery Charge.............................................................................................................................................................................. 50

5
CONTENTS
ENGINE OIL CONTROL ......................................................................................................................................................................... 51
6.1 Engine Oil Level Control.......................................................................................................................................................... 51
AIR FILTER .......................................................................................................................................................................................... 52
6.2 Air Filter ................................................................................................................................................................................ 52
ENGINE COOLING WATER .................................................................................................................................................................... 53
6.3 Engine Cooling Water ........................................................................................................................................................... 53
6.4 Windshield Water Tank ......................................................................................................................................................... 54
BRAKE AND CLUTCH HYDRAULIC.......................................................................................................................................................... 55
6.5 Brake Hydraulic ...................................................................................................................................................................... 55
6.6 Clutch Hydraulic ..................................................................................................................................................................... 55
VEHICLE CLEANNESS ........................................................................................................................................................................... 56
6.7 Vehicle Outside Cleanness....................................................................................................................................................... 56
6.8 Vehicle Inside Cleanness ......................................................................................................................................................... 56
CORROSION ........................................................................................................................................................................................ 57
6.9 Corrosion Protection ............................................................................................................................................................... 57
CLEANING OF NEW VEHICLES .............................................................................................................................................................. 58
CORROSION ........................................................................................................................................................................................ 59
6.10 Seasonal Maintenance........................................................................................................................................................... 59
PERIODICAL MAINTENANCE AND CONSUMABLE MATERIALS .................................................................................................................. 60

6
SAFETY INFORMATION
1.1.1 Purpose of this Manual 1.1.2 Purpose of this Vehicle 1.1.3 Passenger and Vehicle
Safety
Prior to Use Your New JEST
This user’s guide is prepared for you to use your
vehicle in a manner of safe and effective way.
These safety informations are to protect you and
your passengers.
Therefore prior to run your vehicle please read
this manual carefully.
In case of injuries due to not to obey the safety
rules in this manual will be the responsibility of
the vehicle owner and the driver.
User manual should be in the vehicle during the
sales of the vehicle.
In addition to these informations,all national
regulations are valid.
This manual is desgined for common use in all
JEST models, therefore some specications can
be different than in this manual.
This vehicle is manufactured to carry passengers.
Passenger capacity is shown in the capacity label.
This vehicle cannot be used for another purpose.
Improper use of this vehicle will be responsibility
of the owner and the driver.
In order to keep you and your passengers
safe, some hardwares are used in the vehicle.
Also some equipments and materials are
recommended for the safety issues.
This equipments,hardwares and materials should
be used in their capacity and necessary physical
conditions should be kept to get the efcient
result.
INFORMATION
The technical informations, design
specications and technical drawings are
valid on the issue date and are not binding.
KARSAN has the rights to change the
specications without any prior declaration.

7
SAFETY INFORMATION
1.1.4 Symbols 1.1.5 Service and Maintenance
General
To explain some informations clearly, some
symbols are used in this manual
To obtain an economical,efcient and strong
working condition, periodical maintenance should
be done.
Ensure the periodical maintenance and service
work is performed by user and authorized
services according to the user manual,warranty
and service manuals given with the vehicle.
INFORMATION
This symbol is used to give an important
information about the subject
WARNING
This symbol is used to warn the user against
possible injuries and damages
ENVIRONMENT
This symbol is used to warn the user to
protect the environment during processes.
OPTION
This symbol is used to inform the user about
the optional properties and functions.

8
SAFETY INFORMATION
1.1.6 Use of Genuine Parts and
Accessories 1.1.7 KARSAN Services and Environment 1.1.8 Using Mobile Phones and Other Accessories
Prior to Use Your New JEST
For the vehicle safety,use only genuine KARSAN
spare parts which are tested and approved by
KARSAN.
In case of injuries and damages caused by non-
genuine parts, KARSAN will not accept any
responsibility.
Use of non-genuine parts and changes done by
unauthorized person can cause safety problems
on the vehicle.
These safety problems can cause damages and
injuries of passengers. And also driver can face
undesirable troubles.
To make the service and maintenance work
at KARSAN service stations will ensure the
comfortable driving experience and also low fuel
consumption. Therefore the clean environment
can be achieved.
When you provide your vehicle to KARSAN
service station,it becomes one of the members
of KARSAN environment system.
At all of KARSAN service stations, environment
protection regulations are applied completely to
avoid pollution.
Mobile phones can cause driver carelessness.
Therefore the use of mobile devices are not
recommended during the journey.
And also the national regulations related with the
electromagnetic radiaton are obligatory.
Prior to mount audio devices, ensure that
your authorized vendor applied the related
regulations.

9
SAFETY INFORMATION
1.2 Labels used on the vehicle
Prior to Use Your New JEST
11 10 0
11 6 1
EMERGENCY EXIT
ATTENTION!
IN CASE OF EMERGENCY
PULL THE HANDLE
UYARI / WARNING !
ANTİFRİZ / ANTIFREEZE
-25 C
ATTENTION!
PUSH AND ROTATE THE ARM
TO OPEN THE DOOR IN CASE
OF EMERGENCY

10
VEHICLE INFORMATION
To register all maintenance and repair works,
chassis number label will be the guide.
Chassis number label is located on the driver
door inside panel and the right front mudguard.
2.1 Vehicle ID Plate 2.1.1 Chassis Number
Vehicle Identication
INFORMATION
The informations on the label ensures to get
faster road assistance and spare parts service
WARNING
Don’t remove, scratch or damage the ID plate

11
VEHICLE INFORMATION
2.2 Technical Specications
Technical Specications
ENGINE PERFORMANCE
Engine Type FPT - F1C - Turbo Diesel Intercooler
Fuel System Electronic Management Common Rail
Emission Level Euro 6
Cylinder Number 4
Cylinder Volume (cm3) 2998
Inclination (%) 35
Turning Radius 6800
Maximum Power (kW/rpm) 125 / 3500
Maximum Torque (Nm /rpm) 400 / 1250
Maximum Speed (km/hr) 135
STEERING Type HPS, Rack bar type
TRANSMISSION Type Automatic - Synchromatch - 6 Fwd , 1 Rev
CLUTCH Type Hydraulic Driven
CARRIAGE CAPACITY
(Seat+Foldable+Driver) 9+4+1 / 10+4+1
AXLES Front Axle Capacity (kg) 2300
Rear Axle Capacity (kg) 2300
TYRES Size 215 / 75 R 16 C 113/111
RIMS Size 6J X 16
FUEL TANK Capacity (lt.) 80
ALTERNATOR Capacity 12 V - 140 A
INTERNAL HEIGHT Dimensions (mm) Min:1945 Max:2185

12
VEHICLE INFORMATION
2.3 Dimensions
ALL DIMENSIONS ARE IN MM.
Technical Information

13
VEHICLE INFORMATION
2.4 Instrument and Control Panel
Driver’s Area
2.4.4 Left Control Lever
2.4.1 Left Control Panel
2.4.6 Right Control
Panel
2.4.5 Right Control
Lever
2.4.2 Instrument
Panel
2.4.3 Warning
Lamps
2.4.1 Left Control Panel
2.4.2 Instrument Panel
2.4.3 Warning Lamps
2.4.4 Left Control Lever
2.4.5 Right Control Lever
2.4.6 Right Control Panel

14
VEHICLE INFORMATION
2.4.1 Left Control Panel
Automatic Driver Window
It is used to control the window
on the driver side.
To open the window push the
button.
Left control panel is located on the lower side of
the driver compartment
By using the switch adjust the
mirror position.Mirror turns
in the same direction with
the arrows on the switch. To
choose left or right mirror,turn
the switch.
Automatic Driver Window
Access Mirror Control
Mirror Control
Automatic Driver Window
1
2
1 2

15
VEHICLE INFORMATION
2.4.2 Instrument Panel
Instruments - Indicators - Gauges
Fuel Indıcator
Rev Counter
1
2
Speedometer
Engine Coolant
Temperature Indıcator
3
4
Odometer
5
0
20
40
60 80 100
120
140
160
EDC
km/h
0
1
2 3
4
5
EBD
rpm x 1000
120
90
60
1/2
1
0
12
AdBlue
KARSAN
l/100km
AdBlue
odo km
0000652 12.0V
trip km
651.7
km/h
0
0 1
1
23
5
4

16
VEHICLE INFORMATION
Fuel Indicator Rev Counter Speedometer
Displays
It shows the fuel level in the tank.
1/1: Tank is full
1/2: Tank is half
0 : Tank is empty
To activate the display, turn the ignition key to
position “A”.
It shows instant engine rpm.
Display value x 1000 = Engine Instant RPM
(revolution/min.)
The red side on the display shows the overload.
It shows the instant vehicle speed.
Display value shows the distance travelled by
vehicle per hour (km/hr).
WARNING
• Don’t wait to buy fuel until the tank is
empty.
• To avoid the damage of fuel lter,buy fuel
before your tank is empty.
WARNING
• Drive your vehicle in the allowed speed
range according to the regulations.
ENVIRONMENT
The high rpm values can effect the vehicle
performance and fuel efciency directly.
By driving with the high values can cause
more fuel consumption and environment
pollution.
120
90
60
1/2
1
0
0
20
40
60 80 100
120
140
160
km/h
0
1
2 3
4
5
rpm x 1000
120
90
60
1/2
1
0
0
20
40
60 80 100
120
140
160
km/h
0
1
2 3
4
5
rpm x 1000
120
90
60
1/2
1
0
0
20
40
60 80 100
120
140
160
km/h
0
1
2 3
4
5
rpm x 1000

17
VEHICLE INFORMATION
Engine Coolant Temperature Indıcator Troubleshooting Trip Counter
Displays
It shows the engine cooling water temperature.
In the normal working conditions, depending on
the air and road conditions the cooling water
temperature will show the middle point.
Trip counter shows the distance travelled.
Daily Kilometer Counter (TRIP)
It shows the distance between two points after
the last reset time.
Total Kilometer Counter (TOTAL)
It shows the distance travelled from the rst run
time.
WARNING
• If you realize that the cooling water
temperature is rising abnormally,drive
your vehicle away the trafc.Absolutely
don’t stop the engine. Run the engine
with idle speed.To stop the engine may
cause a serious problem on the engine
parts.If the temperature still high or you
are facing this problem twice, please
go the the closest KARSAN authorized
service station as soon as possible.
INFORMATION
If the engine cooling water temperature
comes above the normal value, temperature
warning lamp located on the display blinks.
(red color)
• Park the vehicle to a safe place
• Push the asher button.
• Activate the handbrake
• Without stopping the engine,shift the
transmission unloaded
• Shut down the A/C.
• Until the temperature decreases to a normal
level push the accelerator pedal.
• Wait the cooling water temperature comes
below 100 °C.
120
90
60
1/2
1
0
0
20
40
60 80 100
120
140
160
km/h
0
1
2 3
4
5
rpm x 1000
0
20
40
60 80 100
120
140
160
EDC
km/h
0
1
2 3
4
5
EBD
rpm x 1000
120
90
60
1/2
1
0
12
AdBlue
KARSAN
l/100km
AdBlue
odo km
0000652
12.0V
trip km
651.7
km/h
0
0
1

18
VEHICLE INFORMATION
Counter Reset Button
Warnings
It is used to reset the kilometer counter. By
pressing and holding the button for 3 sec. daily
kilometer counter will be restarted (TRIP).
Orange light the brake pads are
worn. If it lights up for a long
period of time directly go to
a KARSAN authorized service
station
Green light blinks when one of
the signals are active.
Red light blinks during the
asher button is pushed.
Orange light shows the ABS
system has a trouble. Even in
this case vehicle brakes can
work. But the safe braking
distance can be longer. Directly
bring your vehicle to a KARSAN
authorized service station.
Red light shows the hydraulic oil
level is low. If it lights up for a
long period of time directly go
to a KARSAN authorized service
station
Worn Brake Pad Warning
Signal Warning Lamp
Flasher
Defected ABS Warning
Low Hydraulic Oil Level Warning
INFORMATION
This button is also used for passing between
the daily kilometer counter (TRIP) and
total(TOTAL) kilometer counter informations.
To see the informations on the display push
the button only once.
2.4.3 Warning Lamps
INFORMATION
When the ignition key is activated, all warning
lamps light up once and disappear. If any
of the warning lamps’ lighting up during the
driving period or engine running period, it
means there is a serious problem to take care.
Thus, do the necessary preventive operations.
INFORMATION
If the blinking is fast,there may be a problem.
Signal lamp or the related fuse can be
defected.