IC Bus CE Series User manual

0000634530
4328291R1 IC Bus™ Propane Autogas CE Series
US, Canada, MexicoMay2015
ICBus™PropaneAutogasCESeries
OperationandMaintenanceManual
ICBus,LLC
2701NavistarDrive,Lisle,IL60532USA
©2015Navistar,Inc.Allrightsreserved.Allmarksaretrademarksoftheirrespectiveowners.

IMPORTANT
Theinformation,specications,andillustrationscontainedinthismanualarebasedondatathatwascurrentatthetimeof
publication.ICBus,LLCreservestherighttomakechangesand/orimprovementsatanytimewithoutnotication,liability,or
withoutapplyingthosechangesorimprovementstovehiclespreviouslymanufacturedand/orsold.
NOTICE
Beadvisedthatthismotorvehiclemaybeequippedwith
computer/recordingdevices.Theirfunctionistoallowan
authorizedindividualtodownloaddataorinformationrelating
totheoperationorperformanceofthisvehicle.
Thestoreddataorinformationmaybeneitherdownloaded
norretrievedexceptbythevehicle’sregisteredowner,or,in
thealternative,byanotherindividualorentityauthorizedby
theregisteredowner(e.g.,ICBusDealer)whomayneed
thisdataorinformationtoproperlyserviceordiagnosethis
vehicleforrepairorfollowinganaccident.
Anyaccesstothisinformationwithouttheowner’sconsent
maybeinviolationoflawandmaysubjectthatpersonor
entitytocriminalpenalties.
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofitsconstituentsare
knowntotheStateofCaliforniatocausecancer,birth
defects,andotherreproductiveharm.
Batteryposts,terminalsandrelatedaccessoriescontain
leadandleadcompounds,chemicalsknowntotheState
ofCaliforniatocausecancerandreproductiveharm.
Washhandsafterhandling.

IMPORTANT
Itisimportantthattheapplicablevehicleidenticationnumber(VIN),engineserialnumberandorcomponentfeaturecodesare
recorded.Thesenumbersarerequiredtoobtainpertinentinformationforthisvehicleorengine.
VEHICLEIDENTIFICATIONNUMBER(VIN)
ENGINE
FeatureCode:SerialNumber:
FRONTAXLE
FeatureCode:SerialNumber:
REARAXLE
FeatureCode:SerialNumber:
TRANSMISSION
FeatureCode:SerialNumber:
CUSTOMERASSISTANCECENTER
1-800-44-TRUCK(1-800-448-7825)
Navistar,Inc.
2701NavistarDrive
Lisle,IL60532USA
www.navistar.com
ICBus,LLC
2701NavistarDrive
Lisle,IL60532USA
www.navistar.com

TableofContents
Section1–Introduction
Preface...............................................................1
Cautions/Warnings/Notes........................................1
VehicleIdentication................................................1
AssistanceGuide....................................................2
ComponentCodeNumbers........................................2
LineSetTicket.......................................................2
VehicleStorageInstructions........................................2
StorageDuration–OneMonthorLess......................3
StorageDuration–OverOneMonth..........................3
ReportingSafetyDefects...........................................4
U.S.RegisteredVehicles......................................4
CanadianRegisteredVehicles................................4
SafetyRecallsandAuthorizedFieldChanges...................5
EmissionControlSystems..........................................5
HD-OBDForeword.............................................5
SupplementalFederalEmissionControlSystem
Warranty.........................................................5
Section2–VehicleInspectionGuide
Introduction...........................................................7
InspectionCheckLists............................................13
ExteriorChecks...............................................13
FrontSuspension.............................................15
Brakes..........................................................15
UnderhoodandFluidChecks................................16
InteriorVisualandOperationalChecks.....................18
IntegratedAirConditioningSystem(ICAir)................20
EmergencyExitsandEquipment............................21
PropaneAutogasSystemInspection.......................22
Section3–Instrumentation
InstrumentPanelGaugeCluster.................................23
WarningIndicators............................................24
InstrumentPanelGaugeCluster............................26
DirectDriveWarningIndicators..............................27
IntegralDigitalDisplay........................................28
IntegralDigitalDisplayDetailedInformation...............30
OutsideT emperatureandCompassDisplays(Optional)...37
OutsideTemperatureReading...............................38
OptionalInstrumentPanelGaugeClusterCompass
CalibrationProcedure.........................................39
CompassDeclinationZoneSetProcedure.................39
CompassDirectionalCalibrationProcedure...............42
UserSwitches.................................................44
InstrumentPanelGaugeAudibleAlarms...................45
Section4–DriverControls
WindshieldWiper/WasherSystem..............................47
WiperBladeSpeed...........................................47
WindshieldWiperSpeedControl............................47
WindshieldWasher...........................................47
TurnSignal.........................................................48
SteeringWheelandColumn......................................48
SteeringWheelControls.....................................48
SteeringWheelControls.....................................49
Horn............................................................49
AdjustableTiltorTilt/TelescopingSteeringColumn......50
LeftConsoleSwitchPanel........................................51
RockerSwitchesandTheirFunctions......................51
PowerOutlet...................................................54
Transmission,ParkingBrake,andIgnitionSwitchPanel......54
i

TableofContents
RightConsoleSwitchPanel......................................57
RockerSwitchesandTheirFunctions......................57
CruiseControl......................................................60
Operation.......................................................60
MirrorAdjustment..................................................60
Section5–Lights
HeadlightSwitchandPanelLightingControl...................63
HeadlightSwitch..............................................63
AutomaticHeadlights.........................................63
PanelLightingControl........................................64
Interior(Dome)Lights.............................................64
HazardWarningLightSwitch.....................................64
TurnSignalSwitch.................................................64
SignalingforaTurn...........................................64
LaneChange..................................................65
HI/LOBeam..................................................65
StrobeLight.........................................................66
ExteriorLampCheck..............................................66
SwitchLocation................................................66
Function........................................................66
Activation.......................................................66
Deactivation....................................................66
Section6–PassengerControl
DoorOpening/Closing...........................................67
Opening/Closing.............................................67
Two-PositionDoorSwitch....................................68
Three-PositionDoorSwitch..................................68
OpeningtheEntranceDoor.......................................69
OpeningtheEntranceDoorManually.......................69
Electric-ActuatedDoor........................................69
Air-ActuatedDoor.............................................69
TrafcWarningSystem............................................69
ElectronicSafetyMessages.................................69
Eight-LampAMBERandREDWarningLights.............70
OptionalRockerSwitches....................................70
WIGWAGWarningSystem..................................71
FlashingStopArm.................................................72
CrossingGate......................................................72
DriverVisualWarningLightsandIndicators....................73
AudibleWarningBuzzer..........................................73
Post-TripInspection(NoStudentLeftBehind)..................73
SystemPurpose...............................................73
SystemFunction..............................................73
SystemActivation.............................................73
SystemDeactivation..........................................74
SnoozeMode..................................................74
WheelchairLiftOperation.........................................75
WheelchairLiftInterlocks–Extending......................75
WheelchairLiftInterlocks–RetractingandStowing......75
WheelchairLiftAlarm........................................76
EmergencyExits...................................................77
EmergencyDoor..............................................77
EmergencyExitWindows....................................78
VerticalEmergencyExitWindow............................78
RoofVent/Hatch.............................................78
Section7–SeatingandSafetyRestraints
DriverSeatAdjustment............................................79
SeatHeightAdjustment......................................80
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TableofContents
OptionalAirSuspensionSeat....................................81
DriverSeatBelts...................................................82
Driver’sAdjustableLapandShoulder(Three-Point)Belt......82
SeatBeltTether....................................................83
TetherAdjusterProcedure...................................83
..................................................................83
AdjustingtheLengthoftheTether...............................84
CareofSeatBelts.................................................84
InspectionofSeatBelts......................................85
SeatBeltCutter....................................................85
PassengerSeatBelts.............................................85
PassengerTwo-PointSeatBelt(LapBelts)................86
PassengerThree-PointSeatBelts(Optional)..............86
BucklingUp....................................................86
Unbuckling.....................................................87
39InchFlexSeat..............................................88
IntegratedChildRestraintSeats(Optional)................88
CEWhiteIntegratedChildRestraintSeats(Optional)....92
ChildRestraintAnchorageSystems(Optional)............93
LocationandUseofLowerLATCHAnchors...............94
LocationoftheTetherAnchor(Optional)...................94
IMMI®SeatsTetherInstallation..............................95
LocationandUseofTetherAnchors(BTIBusSeats).....95
InstallingTether................................................96
LocationandUseofTetherAnchors(SafeGuard®
XChangeBusSeats).........................................97
CushionReleaseLatch.......................................98
TrackSeatMountingSeatTypeSpecic........................99
Section8–ClimateControls
HeaterSystem....................................................103
DriverHeater.................................................103
AuxiliaryHeaters.............................................104
DefrostOperatingInstructions..................................104
IntegratedAirConditioningSystem(ICAir)...................104
CirculationFans..................................................105
HeaterBoosterPump............................................106
HeaterCut-OffValve.............................................106
Section9–Operation
StartingProcedures..............................................107
PreparingtheFuelSystem.................................107
AutomaticTransmissionStarterInterlock.................108
StartingtheEngine..........................................108
EngineFeatures..................................................109
Fuel................................................................110
FuelandBlends..............................................110
UnacceptableFuelAndBlends.............................110
FuelingPrecautions..........................................111
FuelingProcedures..........................................112
EmergenciesWhileFillingWithPropaneAutogas............113
RestartingAfterRunningOutofFuel...........................113
ColdWeatherOperation.........................................113
Instructions...................................................113
HotWeatherOperation..........................................114
TurningOfftheEngine...........................................114
Brakes.............................................................114
DownhillOperation...........................................114
HydraulicBrakes.............................................115
UsingtheFullPowerBrakeSystem.......................115
Split-SystemFeature........................................116
WarningIndicators...........................................116
iii

TableofContents
PowerParkingBrakeSystem..............................117
AirBrakes.....................................................118
AirDiscBrakes(0004JBZ,0004JCC,0004WEY ,
0004WEZ)....................................................119
UsingAirBrakes.............................................119
UsingtheAirParkingBrake................................119
ParkingBrakeIndicatorLight...............................121
ParkingBrake/WheelchairLiftInterlockandAlarm.....121
WheelchairLiftExtensionOperation......................121
ParkingBrake/WheelchairLiftInterlock–
RetractingandStowingOperation.........................122
ParkingBrake/WheelchairLift(Optional)Alarm........122
AntilockBrakingSystem(ABS)............................122
AntilockDrivingTips.........................................123
ABSSelf-Check..............................................124
PedalAdjustment............................................125
TractionControl(IfEquipped)...................................125
International®RideOptimizedSuspension(IROS)(If
Equipped).........................................................126
AutomaticTransmissionOperation.............................127
StandardAllison1000PTSTransmission.................127
AllisonTransmissionMechanicalLeverShifters.........128
AllisonGenerationIVPush-ButtonShiftSelector.......128
ParkingtheVehicle.........................................129
ParkingtheBusWithTransmissionShift/
WheelchairLiftInterlocks...................................129
WheelchairLiftExtensionOperation......................129
StartingBusinMotion.......................................130
StartingBusinMotionWithTransmissionShift/
WheelchairLiftInterlocks..................................130
RetractingandStowingOperation.........................130
BackupAlarms...............................................130
EconomyMode..............................................131
AutomaticTransmissionOperatingT emperatures.......131
Section10–RoadsideEmergencies
HazardWarningSwitch..........................................133
EmergencyEquipment(RecommendedOn-Board)..........133
FireExtinguisher.............................................133
FirstAidKit...................................................134
BodyFluidCleanupKit......................................134
ReectiveTriangle...........................................134
PropaneAutogasFuelSystemRelatedEmergencies........135
FirstRespondentandOperatorWarning..................135
Fuse/CircuitBreakerCharts...................................135
BodyFuse/CircuitBreakerPanel.........................139
TiltHood.....................................................143
RaisingtheHood............................................143
LoweringtheHood..........................................144
EmergencyStartingUsingJumperCables...............144
TowingInstructions...............................................145
TowingPreparation:AirParkingBrakes..................147
TowingPreparation:Hydraulic-PoweredParking
Brakes........................................................147
TowingVehicleWithFrontWheelsSuspended...........148
TowingVehiclesWithRearWheelsSuspended..........148
Section11–Cleaning
SurfaceCleaning.................................................149
GeneralCleaning,AllSurfaceTypes......................149
ABS/Plastic.................................................150
Glass..........................................................150
iv

TableofContents
Interior.............................................................150
InteriorLightBarCleaning..................................150
UpholsteryCare..............................................150
Flooring.......................................................151
Exterior............................................................151
WaxingorPolishingVehicles...............................152
CrossingArmCleaning.....................................152
Section12–Maintenance
Preface............................................................153
MaintenanceGuidelines.........................................153
SupportingYourVehicleforService............................155
Pre-TripandPost-TripInspections.............................155
ChassisLubrication..............................................155
EngineCompartmentFluidCheckPoints......................156
Air-OperatedPassengerDoorAdjustments...................157
DoorOpeningandClosingSpeedAdjustmentPoints...157
PressureRegulatorAdjustment............................157
OpeningSpeedAdjustment................................158
ClosingSpeedAdjustment.................................158
ElectricallyActuatedEntranceDoorAdjustment.........158
Axles...............................................................158
FrontAxle–InspectionandLubrication...................158
FrontAxle–NormalMaintenance.........................159
FrontAxle–Alignment......................................159
RearAxle–InspectionandLubrication...................159
Body...........................................................160
Brakes.............................................................160
GeneralInformation.........................................160
AirBrakes....................................................161
BrakeInspectionandAdjustment..........................161
AirDryer......................................................163
AirDryerDesiccantReplacement..........................163
AirDryerPurgeValve.......................................163
AirDryerHeater..............................................163
AirReservoir/TanksMoistureDraining...................163
ABSConnectionsandSensors............................164
HydraulicFullPowerBrakes...............................164
BrakeInspectionandAdjustment..........................164
BrakeFluidLevel............................................164
FluidPrecautions............................................165
BrakeLines,Hoses,andFittings...........................165
HydraulicBrakeFluidAccumulators.......................165
ABSConnectionsandSensors............................165
ChassisInspection..........................................165
Electrical...........................................................166
Alternator–Starter–BatteryTest............................166
TerminalInspection–Cleaning–CorrosionProtection....166
AccessoryFeedConnections..............................166
Engine.............................................................166
General.......................................................166
PSI8.8LLPGEngine........................................167
ScheduledMaintenance....................................167
AirInductionSystem........................................167
AirCleanerElementService...............................168
AirRestrictionGaugeService..............................168
Chassis-MountedChargeAirCoolerandRadiator
CoreInspectionandCleaning..............................170
CoolingSystem..............................................171
Gravity-FillCoolantMethod(PSI8.8LLPGEngine).....171
FillingInstructions...........................................171
CoolantConcentration......................................172
ContaminationofCoolant...................................173
v

TableofContents
FanClutch....................................................173
HeaterandCoolantHoseInspectionand
ReplacementGuide.........................................173
EngineOil....................................................174
SAEOilViscosityGrades...................................174
FuelSystem..................................................174
HeaterSystem...............................................175
IntegratedAirConditioning(ICAir)System...............175
DriveShaft....................................................175
Suspension(AirandSteelSprings).......................176
FrameandOptionalTowHooks............................176
Steering............................................................177
General.......................................................177
TighteningSteeringIntermediateShaftJointBolts.......177
LubricationPoints............................................177
PowerSteering...............................................178
Transmission.................................................179
TransmissionFluidLevel....................................179
Tires................................................................180
TireWarnings................................................180
TireMaintenance............................................181
CheckingInation............................................181
Underination................................................182
Inspection.....................................................182
Loads.........................................................182
DualTiresMatching.........................................183
DualTiresMixing............................................183
Rotation.......................................................183
RotationIsAdvisable........................................183
TireReplacement............................................183
WheelandTireBalancing..................................184
Wear..........................................................184
IrregularWear................................................184
UseofTireChains...........................................184
Wheels.............................................................185
WheelandWheelNutMaintenanceandInstallation.....185
WheelNutTorqueMaintenance............................186
Hub-PilotedWheelInstallationProcedures...............186
WindshieldWiper.................................................187
WiperBladeAssemblyReplacement......................187
WiperArmRemoval/Replacement............................188
Removal......................................................188
Installation....................................................188
MaintenanceIntervals.......................................189
UnitRellCapacities.............................................200
AirConditionerRefrigerant.................................200
CoolingSystemRellCapacities..........................200
EngineCrankcase...........................................200
FullPowerBrakes–BrakeFluid...........................200
Rear-Axle...................................................200
PowerSteeringSystem.....................................200
Transmission.................................................201
TireandRimCombinations.....................................202
LubricantandSealerSpecications............................203
TorqueSpecicationCharts.....................................210
FilterList...........................................................212
Section13–CustomerAssistance
ServiceInformation...............................................213
Navistar,Inc.,WarrantyProgram...............................213
vi

TableofContents
Section14–Index
Index...............................................................215
vii

TableofContents
viii

Introduction
SECTION1—INTRODUCTION
Preface
AllICBus™busesareengineeredandmanufacturedto
provideeconomicalandtrouble-freeservice.Itistheowner's
responsibilitytomakesurethebusreceivespropercareand
maintenance.
Makingmodicationstovariousparts,componentsandsystems
ofyourbuscanadverselyaffectthequalityandreliabilityofyour
vehicle.ICBusdoesnotrecommendmakingmodicationsto
thisbus.
Thismanualprovidesinformationneededtounderstandthe
operationofyourbusanditssafetyfeatures.Italsocontains
informationnecessaryfortheproperoperationandmaintenance
ofvariousbusbodyandchassissystems.
Donotoperatethisbusuntilyouarecompletelyfamiliarwith
thecontentsofthismanual.Keepthismanualinyourbusfor
reference.Ifyousellthebus,makesurethismanualstayswith
it.
OptionalFeatures.Thismanualdescribesmanyoptional
featuresthatmaynotbeinstalledinthisvehicle.
Cautions/Warnings/Notes
Cautions,WarningsandNotesareincludedthroughoutthis
manual.
CAUTION
Cautionsadviseyouofthepropercaretobe
takentopreventdamagetoyourvehicleor
property.
WARNING
Warningsadviseyouofhazards,the
consequences,andwhattodotopreventthem,
notonlytopreventdamagetoyourvehicleor
property,buttohelppreventsituationsand
occurrencesthatcouldresultinpersonalinjury
ordeath.
NOTE:Notesindicateanoperation,procedureor
instructionthatisimportantforcorrectservice.
VehicleIdentication
ItisimportantthatyourecordtheVehicleIdenticationNumber
(VIN),ComponentCodeNumbers,andSerialNumbers.Use
thesenumberstoobtainpartsandinformationforyourbus.
NOTE:ThefollowingillustrationrepresentsatypicalVIN
tag.TheactualVINtagmayvary.
1

Introduction
AssistanceGuide
ICBusbelievesthateverycustomerisentitledtothebest
service,bothfromtheproductitselfandfromthermwhosells
andservicesthatproduct.
Ifforanyreason,youdonotfeelyouarereceivingtheseservices
fortheoperationofyourvehicleorthesalestransaction,return
toyoursellingdealertocorrectthesematters.Ifthematteris
notresolvedatthattime:
•ContactamemberofmanagementattheDealership
todiscussthedetailsofthedifculty.Inmostcasesa
problemcanberesolvedtoyoursatisfactionbytheowner
ormanager.
Whenpartsarerequired,alwaysprovidetheComponentCode
Number,vehiclemodelandVehicleIdenticationNumber.Ask
yoursalespersontoassistyouinobtainingthisinformation.
Formoreinformationnotgiveninthismanual,orifyou
requireservicesoftrainedservicepersonnel,weurgeyou
tocontactanearbyICBusorInternationaldealerorphone
1–800–44–TRUCK(87825)forassistance.
ComponentCodeNumbers
Codenumbersarethebasisforidentifyingthecomponentsused
onyourICBus™bus.Theyareusedbysalespersonneltoorder
thebus,bymanufacturingtobuildit,andbypartstoservicethe
bus.Manyitemsinthismanualareidentiedbycodes.
Codenumbersareacombinationofnumbersand/orletters.
ThesecodesarelistedontheVehicleLineSetTicketwhichis
sometimescalledtheVehicleSpecicationCardorCodeSheet.
LineSetTicket
EachvehiclehasaLineSetTicket(CodeSheet)whichlists
theidenticationcodenumbersofcomponentsusedtobuildthe
vehicle.
AcopyoftheLineSetTicketisincludedintheliteratureprovided
withthevehicle.Whenreplacementpartsarerequired,usethis
copytopositivelyidentifyvehiclecomponentstomakesureyou
getthecorrectparts.
VehicleStorageInstructions
Whenavehicleisnotusedforanextendedperiodoftime,
precautionsmustbetakentopreventdeteriorationofvehicle
components.Vehiclesthatareoutofserviceforextended
periodsoftimecanexperiencecorrosionandotherundesirable
2

Introduction
effects.Drivevehiclemonthlytoexercisethebrakes,driveline
andsteering.Runthevehiclelongenoughfortheengineto
reachoperatingtemperature.
NOTE:Forpropaneautogasrelatedstorageandhandling
information,refertothefollowingNationalFireProtection
Association(NFPA)document:
•NFPA58:LiqueedPetroleumGasCode
NOTE:Lossesoccurringtoaunitwhileitisinstoragewill
notbeconsideredforwarrantyreimbursement.
StorageDuration–OneMonthorLess
1.Washvehiclesasnecessary.Alwayswashvehiclesthat
havebeenexposedtoroadsalt.
NOTE:WashingInstructions-Washthevehiclewithwarm
waterandmildsoap,thenwipewetsurfaceswithachamois
orsoftcloth.DONOTusehotwaterorstrongsoapsor
detergents.DONOTwashthevehicleindirectsun,orwhen
thesheetmetalishottothetouch.Thiswillstreakthenish.
DONOTwipedirtoffdrysurfaces,asthiswillscratchthe
nish.
NOTE:Whenvehiclesarestoredoutside,particularlyin
coastalareas(saltwaterandhighhumidityatmosphere)
orotherareasofcorrosiveenvironment,paintandbright
metalmayrequirefrequentwashingandwaxingtoprevent
deterioration.Determiningwashingfrequencyisthe
customer'sresponsibility.
NOTE:Forvehiclesexposedtoultravioletraysofthesun,
applyacoatingofBon-Ami®soap,orsimilarproduct,tothe
insidesurfacesofthewindshieldandwindows,toshadethe
interiorandpreventfadingoftheinteriortrim.
2.Inspectpaintedsurfaces;touchupallexposedprimedorraw
metalareastopreventrust.
3.Applyathickcoatofwaxtopreventdiscolorationfromthe
elements;waxallchromeandstainlesssteelmetalparts.
4.Checktheradiatorcoolantforproperlevelandadequate
freezeprotection(-20°F[-29°C]isstandardformediumduty
modelsandbuschassis;-40°F[-40°C]isstandardforheavy
dutymodels.)
5.Drainairbrakereservoirsandclosethedraincocks.
6.Lubricateallexposedtransmissionandauxiliary
transmissionshiftrails.
7.Checkstate-of-chargeeyeinbatteriesandre-chargeif
opencircuitvoltageisbelow12.6volts.Disconnectbattery
groundcablestopreventaccidentalstarting,orparasitic
electricalloadsfromdischargingthebattery.
StorageDuration–OverOneMonth
Unitsinstoragelongerthanonemonthshouldbedrivenuntilthe
enginereachesoperatingtemperature:
1.Makesurealltiresareinatedproperly,andreconnect
batteries.
2.Checkallvehicleuidlevelsandllasrequired.
3

Introduction
3.Startandrunthevehicleatfastidle,untilitreachesoperating
temperature.Toremovesurfacechargefromthebattery,
builtupfrompreviousstart-upsandshortidleperiods,
operatetheheaterand/orairconditioner,headlights,and
otheraccessoriesforseveralminutes.
4.Turnoffheaterand/orairconditionerandanyother
accessories;shutofftheheadlights.Parkthevehicleand
shutofftheengine.
5.PerformtheprocedureforStorageDuration-OneMonth
orLess,ifreturningthevehicletostorage.
NOTE:Afterevery30additionaldaysofstorage,perform
Items1through5.
StorageFacilities
1.Wheneverpossible,storevehiclesindoors,
protectedfromsunlight,inadry,wellventilated
area.Ifindoorstorageisnotavailable,select
storagelotstoeliminateconditionsthatcause
deterioration.
2.Parkawayfromtransformersand/orelectrical
motors,becausewhentheprotectivewaxintire
compoundcracks,ozoneintheairattacksthe
exposedareas.
3.Parkawayfromtrees,highweedsand/orgrass
topreventdamagefromtreeorweedsap,andto
minimizebirdandinsectstains.
4.Parkawayfromrailroadtracks,paintshops,smoky
industrialareas,andlocationsofpossibleroad
splashcontact.
5.Ifavehicleisparkedonanincline,installwheel
chocks.
ReportingSafetyDefects
U.S.RegisteredVehicles
Ifyoubelievethatyourvehiclehasadefectwhichcouldcause
acrashorcouldcauseinjuryordeath,youshouldimmediately
informtheNationalHighwayTrafcSafetyAdministration
(NHTSA)inadditiontonotifyingICBus.
IfNHTSAreceivessimilarcomplaints,itmayopenan
investigation,andifitndsthatasafetydefectexistsinagroupof
vehicles,itmayorderarecallandremedycampaign.However,
NHTSAcannotbecomeinvolvedinindividualproblemsbetween
you,yourdealer,orICBus.
TocontactNHTSA,youmayeithercalltheAutoSafetyHotline
toll-freeat1-800-424-9393orwriteto:NHTSA,U.S.Department
ofTransportation,WashingtonDC20590.Youcanalsoobtain
otherinformationaboutyourmotorvehiclesafetyfromthe
hotline.
CanadianRegisteredVehicles
Ifyoubelievethatyourvehiclehasadefectwhichcouldcause
injuryordeath,totheoperator,passengersorpersonsoutside
thevehicle,immediatelyinformTransportCanadainadditionto
notifyingICBus.
TocontactTransportCanada,youmaycall800-333-0510.You
canalsowriteto:TransportCanada,MotorVehicleDefect
Investigation,2780ShefeldRoad,Ottawa,OntarioK1G3V9.
4

Introduction
SafetyRecallsandAuthorizedFieldChanges
SafetyRecallsandAuthorizedFieldChangesaretwo
campaignsthatareusedtonotifyownersofmodications
thatmayinvolvetheirvehicle.Ifyoureceivesuchnotication,
PLEASEFOLLOWALLINSTRUCTIONSPROVIDEDINTHE
CUSTOMERLETTER.IfyourvehicleispartofaSafetyRecall
campaign,therecallserviceproceduremustbecompletedto
ensuresafeoperationofyourvehicle.Asavehicleowner,
youmustprovideICBusdealerswithaddresscorrectionsand
changestoensurethatyoureceiveallnotications.Please
verifythatyourICBusdealerhasyourcorrectaddress.Dealers
alsohavearecordofanyoutstandingcampaignsthataffect
yourvehicle.
EmissionControlSystems
NOTE:FederalandCaliforniaEmissionsystemwarranties
arefoundinyourEngineOperationandMaintenance
Manual.
HD-OBDForeword
HeavyDutyOn-BoardDiagnostics(HD-OBD)isaU.S.
Governmentmandatedstandardforall2013andlaterClass4
andabovevehicleswithaGrossVehicleWeightRating(GVWR)
of14,001poundsormore.TheHD-OBDsystemmonitorsthe
engineandaftertreatmentsystemstoverifytheyareoperating
withinemissionslimits.Ifanemissionsfaultislogged,the
MalfunctionIndicatorLamp(MIL)willilluminateandoneormore
faultcodeswillbeset.
TheHD-OBDsystemoperatessimilarlytopreviouspowertrain
controlsystemsbystoringfaultcodesandturningontheMIL.If
theproblemthatcausedthefaultgoesaway,thecodewillclear
andtheMILwillgooutaftercertainoperatingconditionshave
beenmet.Thismaytakeseveraltimesoperatingthevehicle.
SupplementalFederalEmissionControlSystemWarranty
TheUnitedStatesEnvironmentalProtectionAgencyadopted
newheavy-dutyGreenhouseGas(GHG)vehicleregulationson
15September2011.ThisvehiclemaybecertiedtotheGHG
regulations.Forcertiedvehicles,additionalGHGemissions
controlsystemwarrantycoverscertainvehiclecomponents.
ThisSupplementalGHGFederalEmissionControlSystem
Warrantycoverageforthesevehiclecomponentswillbe
managedaccordingtocurrentFederalEmissionControlSystem
Warrantyprocess.TheGHGemissioncontrolsystemwarranty
appliestothebelowlistedvehiclecomponentssuchthatthey
meetthefollowingtwoconditions:
1.Thevehicleand/orGHGemissioncontrolsystem
componentisdesigned,built,andequippedsoit
conformsatthetimeofsaletotheultimatepurchaser
withtherequirementsoftheGHGregulationsandsuch
componentisanemissioncontrolandappearsonthe
GHGvehicleemissioncerticationlabel,and
2.Thevehicleand/orGHGemissioncontrolsystem
componentisfreefromdefectsinmaterialsand
workmanshipthatcausethevehicletofailtoconform
totheGHGrequirementsduringtheapplicable
supplementalwarrantyperiod.
5

Introduction
GHGEmissionControlSystemWarrantyPeriod
TheGHGemissioncontrolsystemwarrantyperiodbeginson
thedatethenewGHGcertiedvehicleisdeliveredtoyou.
Theperiodofcoverageisthegreaterofthebasemechanical
warrantyor:
•Five(5)yearsor50,000miles,whichevercomesrst,for
spark-ignitionandlightheavy-dutydieselvehicleswith
GVWRbelow19,500pounds.
•Five(5)yearsor100,000miles,whichevercomesrst,for
mediumandheavyheavy-dutyvehicleswithGVWRequal
toorgreaterthan19,500pounds.
•Two(2)yearsor24,000miles,whichevercomesrst,for
tires.
AdditionalComponentsCovered
Appliestoallcertiedmodels:
TheGHGemission-relatedwarrantycoversthefollowing
componentssuchthattheymeetthetwoconditionslisted
above:
1.Hybridsystemcomponents(whereapplicable)
2.Componentswhosefailurewouldincreaseavehicle’s
evaporativeemissions(forvehiclessubjectto
evaporativeemissionstandards)
3.Tires
Appliesonlytocertiedvehiclesequippedwithinnovative
technologies
TheGHGemission-relatedwarrantycoverscomponents
certiedasinnovativetechnologieswhicharepartofthecertied
emissioncontrols.PleasecontactyourauthorizedICBusor
InternationalDealerforfurtherinformation.
SupplementalFederalEmissionControlSystem
Maintenance,Repair,AndReplacement
YourvehiclemaycomplywiththeGreenhouseGas(GHG)
regulationsadoptedbytheEnvironmentalProtectionAgency
on15September2011.AsowneroroperatorofaGHG
compliantvehicle,yourvehicleandGHGemissionscontrol
systemcomponentsshouldbeproperlymaintainedingood
workingorder.
RepairandreplacementofGHGemissioncontrolsystem
componentsshouldbedonetooriginalvehiclemanufacturers’
specicationstoensureproperfunctionofthevehicle.Tire
replacementshouldbetotireswithGHGemissionperformance
asgood,orbetter,thantiresoriginallyequippedonthevehicle.
Consultwiththetiremanufacturerfortirespecications.
TheUnitedStatesEnvironmentalProtectionAgencyallows
limitedmodicationofyourvehicleanditsGHGemissioncontrol
systemcomponents.Pleaserefertoapplicableregulationsfor
allowableandprohibitedmodications.
6

VehicleInspectionGuide
SECTION2—VEHICLEINSPECTIONGUIDE
Introduction
Apre-tripinspection,inaccordancewithCommercialDriver’s
License(CDL)regulations,theDepartmentofTransportation
(DOT)andstateregulations,isabsolutelynecessarybefore
youcanbegintherstrouteoftheday.Theroutinecanvary
frombustobus,butitisessentialtohavearoutineandstick
toit.Thefollowinginspectionsmayincludechecksthatare
inadditiontotheCDLrequirements.Ifthepre-tripinspection
revealsaproblem,reportittotheservicedepartmentora
qualiedtechniciansothatitcanberepairedbeforeoperating
thevehicle.
Afterreturningfromyourdailyroutes,youmustcompletea
writteninspectionreportinaccordancewithCDLregulations.
Reportanyfaultsthatyound,oranyproblemsthatoccurred
duringyourtrip,totheservicedepartmentsothattheycanbe
repairedbeforethenexttrip.
NOTE:Makesureyourbusisinproperoperatingcondition
tokeepthepassengerssafe.
NOTE:Thedriver’swindowcannotbeunlockedfromthe
outside.
NOTE:Ifthebuzzersdonotactivatewiththeignitionturned
ONandtheemergencyexitsopen,havethevehiclerepaired
beforeplacingthevehicleinservice.
NOTE:Makesurethateveryemergencyexitdoorand
releasebarisnotblocked.
NOTE:Thefollowingillustrationsareforreferenceonlyand
mayslightlydifferfromtheactualvehicle.
7

VehicleInspectionGuide
CEBusFrontView
1.IdenticationLamps
2.AMBERWarningLights
3.ClearanceLamps
4.CrossViewMirrors
5.TurnSignals
6.CrossingGate
7.Headlights
8.RearviewMirrors
9.REDWarningLights
CEBusRearView
1.IdenticationLamps
2.AMBERWarningLights
3.ClearanceLamps
4.TurnSignals(WithorWithoutArrows)
5.Back-upLights
6.StopLights/TailLights
7.EmergencyDoorHandle
8.REDWarningLights
9.ReexReector
8