Textron Ezgo 628442-G User manual

Owner’s Guide
GASOLINE POWERED VEHICLE
628442-G
ISSUED MAY 2012 REVISED JULY 2018

WELCOME
Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s
Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations
may show items that are optional for your vehicle. This guide covers the operation of several vehicles; therefore, some illus-
trations may not represent your vehicle. Physical differences in controls will be illustrated.
Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact your ser-
vice representative on servicing the vehicle in accordance with the Periodic Service Schedule.
Service Parts Manuals, as well as Repair and Service Manuals, are available from a local Distributor, an authorized Branch,
or the Service Parts Department. When ordering parts or requesting information for your vehicle, provide the vehicle model
and Serial Number.
The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:
Serial Number____________________________________________________________________________
Vehicle Model ____________________________________________________________________________
Manufacturing Date Code __________________________________________________________________
The Engine Exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
WARNING
California Proposition 65

Page i
FOREWORD
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OWNER’S GUIDE
GASOLINE POWERED VEHICLE
TXT VALOR
STARTING MODEL YEAR 2012
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed
beyond the factory specifications. Such modifications can cause serious personal injury or death. E-Z-GO Division of Textron Inc. prohib-
its and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this manual, without
obligation to include these changes on units sold or leased previously.
The information contained in this manual may be revised periodically by E-Z-GO, and therefore is subject to change without notice.
E-Z-GO DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CON-
SEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.
These are the original instructions as defined by 2006/42/EC.
TO CONTACT US
E-Z-GO Division of Textron Inc.
1451 Marvin Griffin Road.
Augusta, Georgia, USA 30906-3852
North America:
Technical Assistance & Warranty PHONE: [phone] FAX: [phone]
Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: [phone]
International:
PHONE: [phone] FAX: [phone]

FOREWORD
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
Page ii
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless oth-
erwise indicated.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the war-
ranty.
Overfilling battery may void the warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory spec-
ifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
All batteries will self discharge over time. The rate of self discharge varies depending on the
ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls
below -75°F (-60°C).
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant contain-
ers with absorbent material, sand or earth and dispose of in accordance with local, state and
federal regulations for acid and lead compounds. Contact local and/or state environmental
officials regarding disposal information.

Page iii
TABLE OF CONTENTS
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SECTION PAGE NO.
SAFETY............................................................................................................................................................................... 1-1
GENERAL SPECIFICATIONS............................................................................................................................................. 2-1
INTRODUCTION.................................................................................................................................................................. 3-1
OPERATING PROCEDURES.............................................................................................................................................. 4-1
MAINTENANCE................................................................................................................................................................... 5-1

Page iv
TABLE OF CONTENTS
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N ot e s:

1 - 1
SAFETY
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1
TITLE PAGE NO.
GENERAL ........................................................................................................................................................................... 1-2
NOTICES, CAUTIONS, WARNINGS, AND DANGERS....................................................................................................... 1-2
GENERAL OPERATION ..................................................................................................................................................... 1-3
MAINTENANCE .................................................................................................................................................................. 1-4
VENTILATION ..................................................................................................................................................................... 1-5
LABELS AND PICTOGRAMS ............................................................................................................................................. 1-6

SAFETY
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1 - 2
1GENERAL
For any questions on material contained in this manual, contact an authorized representative for clarification.
Read all labels located on the vehicle. Always replace any damaged or missing labels.
On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre-
vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum
speed on level ground. See GENERAL SPECIFICATIONS. Limit speed by applying the service brake.
Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above
specified speed. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is considered
abuse and will not be covered under warranty.
Use extra caution when towing the vehicle(s). Do not tow a single vehicle at speeds in excess of 12 mph (19 kph).
Do not tow more than three vehicles at a time. Do not exceed 5 mph (8 kph) while towing multiple vehicles. Towing
the vehicle at above the recommended speed may result in personal injury and/or damage to the vehicle and other
property. Vehicles equipped with the AC Drive motor must be towed with the Run-Tow switch, located under the pas-
senger seat, in the ‘Tow’ position.
If the vehicle is to be used in a commercial environment, signs similar to the ones illustrated should be used to warn
of situations that could result in an unsafe condition.
NOTICES, CAUTIONS, WARNINGS, AND DANGERS
Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES,
CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard
for conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.
Address practices not related to personal injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
NOTICE
DANGER

1 - 3
SAFETY
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1
Engine exhaust from this product contains chemicals known, in certain quantities, to cause can-
cer, birth defects, or other reproductive harm.
The exhaust emissions of this vehicles’ engine complies with regulations set forth by the Environmental Protection Agency (EPA)
of the United States of America (USA) at time of manufacture. Significant fines could result from modifications or tampering with
the engine, fuel, ignition or air intake systems
Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands
after handling.
This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations.
This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the
manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the
product. To reduce the chance of personal injury or property damage, the following must be carefully observed:
Certain replacement parts can be used independently and/or in combination with other accessories to modify an E-
Z-GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20mph. When an E-Z-GO-manufac-
tured vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in excess of 20mph,
UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the strictures and
requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to Federal law the
Distributor or Dealer MUST equip the product with headlights, rear lights, turn signals, seat belts, top, horn and all
other modifications for LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identification Number to the product
in accordance with the requirements of FMVSS 571.565. Pursuant to FMVSS 571.500, and in accordance with the
State laws applicable in the places of sale and use of the product, the Distributor, Dealer or customer modifying the
vehicle also will be the Final Vehicle Manufacturer for the LSV, and required to title or register the vehicle as mandat-
ed by State law.
E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.
The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY
BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIRE-
MENTS. This restriction is important to the SAFE USE AND OPERATION of the product.
All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new
and used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.
Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or
through the Internet at the web site for the U.S. Department of Transportation - at Dockets and Regulation, then to
Title 49 of the Code of Federal Regulations (Transportation)
GENERAL OPERATION
All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossi-
ble to anticipate and warn against every possible combination of circumstances that may occur. No warning can take
replace good common sense and prudent driving practices.
Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings
and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire
manual paying particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.
NOTICE
NOTICE

SAFETY
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1 - 4
1
If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back
cover of this publication, Attention: Customer Care Department.
E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously
sold. The information contained in this manual is subject to change without notice.
E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSE-
QUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.
This vehicle conforms to the current applicable standard(s) for safety and performance requirements.
These vehicles are designed and manufactured for off-road use. They DO NOT conform to Federal Motor Vehicle
Safety Standards of the United States of America (USA) and are not equipped for operation on public streets. Some
communities may permit these vehicles to be operated on their streets on a limited basis and in accordance with
local ordinances.
With electric powered vehicles, be sure that all electrical accessories are grounded directly to the negative (-) battery
post. Never use the chassis or body as a ground connection.
Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability
or increase the speed or extend the stopping distance beyond the factory specification. Such modifications
can result in serious personal injury or death.
Do not make any such modifications or changes. E-Z-GO prohibits and disclaims responsibility for all such modifica-
tions or and alterations which would adversely affect the safety of the vehicle.
Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when
used in a golf course environment. Additionally, speed should be further moderated by the environmental conditions,
terrain and common sense.
Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).
ALWAYS:
• Use the vehicle in a responsible manner and maintain the vehicle in safe operating condition
• Read and observe all warnings and operation instruction labels affixed to the vehicle
• Follow all safety rules established in the area where the vehicle is being operated
• Leave the vehicle when there is a risk of lightning
• Reduce speed to compensate for poor terrain or conditions
• Apply service brake to control speed on steep grades
• Maintain adequate distance between vehicles
• Reduce speed in wet areas
• Use extreme caution when approaching sharp or blind turns
• Use extreme caution when driving over loose terrain
• Use extreme caution in areas where pedestrians are present
MAINTENANCE
ALWAYS:
• Replace damaged or missing warning, caution or information labels
• Maintain the vehicle in accordance with the manufacturer’s periodic service schedule
• Ensure that repairs are performed by trained and qualified personnel
• Follow the manufacturer’s maintenance procedures
• Insulate any tools used within the battery area in order to prevent sparks or battery explosion
• Use specified replacement parts, NEVER use replacement parts of lesser quality

1 - 5
SAFETY
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1
• Use recommended tools
• Determine that tools and procedures not specifically recommended by the manufacturer will not compromise the
safety of personnel nor jeopardize the safe operation of the vehicle
• Support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack,
lift the vehicle in accordance with the manufacturer’s instructions
• Empty the fuel tank or plug fuel hoses to prevent fuel leakage.
• Maintain the vehicle in an area away from exposed flame or persons who are smoking
• Be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated
• Test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian
traffic
• Keep complete records of the maintenance history of the vehicle
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must
have the skill and experience to recognize and protect themselves from potential situations that could result in
severe personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for
injury, refer the repair or maintenance to a qualified mechanic.
VENTILATION
ALWAYS:
• Store gasoline vehicles in a well ventilated area to prevent gasoline fumes from accumulating
• Fuel vehicle in an area free from flame or spark, pay particular attention to natural gas or propane water heaters
and furnaces
• Work on or operate the vehicle in a well ventilated area to prevent the accumulation of exhaust gases such as
carbon monoxide

SAFETY
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1 - 6
1LABELS AND PICTOGRAMS
608465
BEFORE OPERATING
READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit
www.ezgo.com for a replacement manual.
This vehicle is equipped for personal use in most communities.However,state law or local rules may
require additional equipment in your community.
SAFE OPERATION
Turn key to“ON” - select “forward”or “reverse”- release the parking brake (Gas vehicle only) - then slowly
depress accelerator pedal.
Always bring the vehicle to a complete stop BEFORE shifting the direction selector.
Operate from the driver’s seat ONLY.
PARKING
ALWAYS fully engage the parking brake and remove the key BEFORE leaving the vehicle. In an electric
vehicle set the direction selector to“neutral”and in a gasoline vehicle set the selector to “forward”.
MAINTENANCE
This vehicle requires regularly scheduled maintenance (see owner’s manual). ONLY qualified
personnel should service this vehicle.
OPERATING INSTRUCTIONS
608529
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2
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P
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P
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P
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74093-G01
74093G01
608465
608529
74443G01
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1. To Prevent Roll-Back
On a Hill From a
Stopped Position
3. Fully
Release
Park Brake
2. Apply Service
Brake With
Left Foot
4. D epress Accelerat or W hile
Releasing Service Brake As
Vehicle Starts
74443G01

1 - 7
N ot e s:
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SAFETY
1

1 - 8
SAFETY
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N ot e s:
1

2 - 1
GENERAL SPECIFICATIONS
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2
TITLE PAGE NO.
Vehicle Specifications .....................................................................................................................................................2 - 2
Vehicle Dimensions .........................................................................................................................................................2 - 3
Turning Diameter and Incline Information .....................................................................................................................2 - 3

GENERAL SPECIFICATIONS
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2 - 2
2
Specifications are subject to change without notice
* Field installed accessories may require installation charges
MODEL: TXT LIFTED VALOR GAS
TYPE: GAS PERSONAL USE LIFTED GOLF CAR
MODEL YEAR: 2012
Part No.: 628444
Engine: 13.5 hp (10.1 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki
Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump
Lubrication: Pressurized oil system, spin-on oil filter Ignition: Electronic spark/magneto
Balancer: Internal counter rotating balance shaft Air Cleaner: Replaceable dry cartridge
Electrical: Starter/Generator, solid-state regulator, 12 Volt maintenance free battery (425 CCA, 60 minute reserve)
Drive Train: Automatic, continuously variable transmission (CVT)
Brakes: Dual rear wheel mechanical self-adjusting drum brakes.Single point park brake release with self-compensating system
Transaxle: Differential with helical gears, ground speed governor, forward/reverse
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Overall Height (No Canopy) 46.5 in (118 cm) (Top of steering wheel) Curb Weight 650 lb (295 kg)
)gk063(bl008yticapacdaolelciheV)mc371(ni0.86)yponaChtiW(thgieHllarevO
edistuO)mc861(ni0.66esaBleehWClearance Circle 19.0 ft (5.8 m)
hpm91)dnuorGleveL(deepS)mc68(ni0.43kcarT
leehWtnorF ±0.5 mph (31 kph ± 0.8 kph)
Rear Wheel Track 38.5 in (97 cm) Steering & Suspension
Ground Clearance (at Differential) 5.0 in (12.7 cm noinipdnakcargnitasnepmoc-fleSgnireetS)
Vehicle Power Front Suspension Leaf springs with hydraulic shock absorbers
Power Source 4 Cycle 24.5 cu in (401 cc) Rear Suspension Leaf springs with hydraulic shock absorbers
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Horsepower (kW) 13.5 hp (10.1 kW) Exceeds SAE J1940 Std. Parking Brake Self-compensating, single point engagement
Electrical System Starter/Generator. Solid State Regulator Front Tires Turf Saver 20 x 10 x 10 on Black Wheel
Batteries (Qty, Type) One, 12 Volt Maintenance Free Rear Tires Turf Saver 20 x 10 x 10 on Black Wheel
Key or Pedal Start Pedal Body & Chassis
Air Cleaner Industrial Rated Dry Filter with Remote Intake Frame Welded steel. DuraShield™ powder coat
Lubrication Pressurized Oil System Body & Finish Injection molded TPO
kcalBroloCdradnatSnOnipSretliFliO
Cooling System Air Cooled
Fuel Capacity (Early Prod.)
Fuel Capacity (Late Prod.)
5.3 gallons (20.0 L) tank
Drive Train Continuously variable transmission (CVT)
Transaxle Differential with helical gears
Gear Selection Forward - Reverse
Rear Axle Ratio 11.42:1 (Forward) 15.78:1 (Reverse)
PRODUCT SPECIFICATION
CONFIGURATION HIGHLIGHTS
PRODUCT OVERVIEW
5.6 Gallon (21.4 L ) Tank

2 - 3
GENERAL SPECIFICATIONS
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2
47.0 in.
(119 cm)
Front
34.0 in. (86 cm)
Rear
38.5 in. (97 cm)
46.5 in.
(118 cm)
66.0 in. (168 cm)
91.0 in. (231 cm)
4.25 in.
(11.0 cm)
Ground
Clearance

GENERAL SPECIFICATIONS
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2 - 4
2
TURNING CLEARANCE
DIAMETER
RECOMMENDED MAX RAMP
25% GRADE or 14o MAX
RECOMMENDED MAX SIDE TILT
25% GRADE or 14o MAX
19 ft. (5.8 m)VALOR

2 - 5
Note s :
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GENERAL SPECIFICATIONS
2

2 - 6
GENERAL SPECIFICATIONS
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Note s :
2