Ezgo MSZ-GE22VA Guide

19
17
18
13
6
5
9
15
16
78
10
4
3
11
1-INCLUDESITEMS3 - 16
GASOLINE POWERED UTILITY VEHICLE
ISSUED DATE MAY 2006 REVISED DATE JULY 2008
SERVICE PARTS MANUAL
605271

Page i
Service Parts Manual
SERVICE PARTS MANUAL
GASOLINE POWERED
UTILITY VEHICLES
E-Z-GO ST 4X4
STARTING MODEL YEAR 2006+
E-Z-GO Division of TEXTRON, Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the infor-
mation contained in this manual is subject to change without notice.
E-Z-GO Division of TEXTRON, Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this
manual.
CUSTOMER SERVICE DEPARTMENT IN USA PHONE: [phone] FAX: [phone]
OUTSIDE USA PHONE: [phone], FAX: [phone]
E-Z-GO DIVISION OF TEXTRON, INC., P.O.BOX 388, AUGUSTA, GEORGIA USA 30906-3852

Page ii Service Parts Manual
NOTES
To obtain a copy of the limited warranty applicable to the vehicle, call or write a local
Distributor, authorized Branch or the Warranty Department with vehicle serial number and
manufacturer code.
The use of non Original Equipment Manufacturer (OEM) parts may void the warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory
specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
All batteries will self discharge over time. The rate of self discharge varies depending on the
ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls
below -75° F (-60° C).

Page iii
Service Parts Manual
SECTION Page No.
TABLE OF CONTENTS
HOW TO USE THE SERVICE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
ILLUSTRATED PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
ACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
BODY - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
BODY - MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5
BODY - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
ROPS AND CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
BRAKES - PARK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
DIRECTION AND DRIVE SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
DRIVETRAIN - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
DRIVETRAIN - MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7
DRIVETRAIN - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-11
DRIVETRAIN - TRANSMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-17
ELECTRICAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1
HITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1
SEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-1
TRUCK BED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1
WHEELS & TIRES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
SPECIALTY PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX A-1
OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX B-1

Page iv Service Parts Manual
TABLE OF CONTENTS

Page v
Service Parts Manual
This manual is divided into several sections:
GENERAL INFORMATION
•TABLE OF CONTENTS
•HOW TO USE THE SERVICE PARTS MANUAL
ILLUSTRATED PARTS BREAKDOWN
•Contains illustrations and parts lists for all systems of the vehicle
APPENDIX
•Contains a listing of specialty products and options/accessories
USE OF THE MANUAL
To use this manual, consult the TABLE OF CONTENTS (page iii) to locate the information or illustration required.
Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of
components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your
situation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual
for its location) and note the complete number shown on the plate. It is important that the serial number of your vehicle
and its model number be supplied to Service Parts when ordering any replacement components.
HOW TO USE THE SERVICE PARTS MANUAL

Page vi
HOW TO USE THE SERVICE PARTS MANUAL
Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL
1. WHEN THE PART NUMBER IS NOT KNOWN
•Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and
select the most appropriate component description.
•Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying
description for specific information regarding the part that was not shown in the index.
•From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying
it with the pictorial representation on the illustrated page.
2. IF YOU KNOW THE PART NUMBER
•Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on.
•Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying
description for specific information regarding the part.
•From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying
it with the pictorial representation on the illustrated page.
Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is
found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is
not available for purchase.
NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.
To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual is
available from the Service Parts Department.
Title Title
Left hand illustration page
(continued on right hand page
if required)
Parts list (continued on
rear of page if required)
Front of Vehicle
123
101
100
99
98
120
74
70
71
64
63
65
66
67
121
122
114
119
115
111
73
72
112
118
116
113
62
69
94
96
95
82,87
81,86
84,89
83,88
102,104
105
79
91
92
107
106
62 - Includes Items 63 - 66, 69 - 74
70 - Includes Items 71 - 74
81 - Includes Items 82 - 84
86 - Includes Items 87 - 89
94 - Includes Items 95, 96
111 - Includes Items 112 - 114
118 - Includes Items 119- 121
126 - Includes Items 127 - 131
103
*See Body Section for
decal information
127
128129
130
131
126

Page vii
Service Parts Manual
ILLUSTRATED PARTS BREAKDOWN
ILLUSTRATED PARTS BREAKDOWN

Page A-1 Service Parts Manual
13
11
Ref Acl 19
24
14
12
33
32 34
35
37
30
29
36
28
Part of
Frame
27 - Includes Items 28 - 36
31 - Includes Items 32 - 35
8
6
3
4
75
49
42
18
19
20
41
53
54
55
56
52
2
1
21
38
45
46
Part of
Carburetor
60
62 61
70
59
63
64
65
66
69
ACCELERATOR

Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page A-2
Service Parts Manual
ACCLERATOR
1 73999-G01 ACCELERATOR PEDAL..................................................................................... 1
2 73547-G01 PEDAL PAD ........................................................................................................ 1
3 311398 SCREW, 1/2 - 13 X 3 1/2 .................................................................................... 1
4 00643-G3 WASHER, 1/2" .................................................................................................... 1
5 73995-G01 BUSHING ............................................................................................................ 2
6 73993-G01 INNER PIVOT TUBE........................................................................................... 1
7 800700 LOCK NUT, 1/2 - 13 ............................................................................................ 1
8 73813-G01 EXTENSION SPRING......................................................................................... 1
9
10
11 73699-G01 ACCELERATOR CABLE..................................................................................... 1
12 10386-G3 CLEVIS PIN, 5/16" X 13/16" LG .......................................................................... 1
13 10387-G3 COTTER PIN, 3/32" X 3/4" LG ............................................................................ 1
14 12064-G3 PUSH NUT, 3/16"................................................................................................ 2
15
16
17
18 73720-G01 ACCELERATOR AND GOVERNOR CABLE BRACKET .................................... 1
19 311391 SCREW, 3/8 - 16 X 4 .......................................................................................... 2
20 00643-G1 WASHER, 3/8" .................................................................................................... 1
21 800698 LOCK NUT, 3/8 - 16 ............................................................................................ 2
22
23
24 73820-G01 GOVERNOR CABLE........................................................................................... 1
25
26
27 73719-G01 GOVERNOR LEVER ASSEMBLY (INCLUDES ITEMS 28 - 36) ........................ 1
28 73718-G01 GOVERNOR LEVER .................................................................................... 1
29 15944-G1 BALL JOINT.................................................................................................. 1
30 00734-G5 LOCK NUT, #10 - 32..................................................................................... 1

Page A-3 Service Parts Manual
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
ACCELERATOR
31 22751-G2 GOVERNOR BRACKET ASSEMBLY (INCLUDES ITEMS 32 - 35)............. 1
32 25274-G1 GOVERNOR ROD ................................................................................. 1
33 23578-G1 COMPRESSION SPRING...................................................................... 1
34 23859-G1 GOVERNOR ADJUSTER ...................................................................... 11
35 00526-G4 NUT, #10 - 32......................................................................................... 1
36 14390-G4 LOCK NUT, 1/4 - 20...................................................................................... 1
37 00491-G4 SETSCREW, 1/4 - 20 X 1/2" LG ......................................................................... 2
38 25738-G01 SPRING...............................................................................................................1
39
40
41 73571-G01 GOVERNOR CABLE AND CHOKE BRACKET .................................................. 1
42 73875-G01 BOLT, M8 - 1.25 X 20MM LG.............................................................................. 2
43
44
45 73722-G01 BALL STUD......................................................................................................... 1
46 00734-G5 LOCK NUT, #10 -32 ............................................................................................ 1
47
48
49 73862-G01 EXTENSION SPRING......................................................................................... 1
50
51
52 73566-G01 CHOKE CABLE................................................................................................... 1
53 72154-G01 CHOKE CABLE ADAPTER................................................................................. 1
54 72155-G02 ADAPTER RETAINER ....................................................................................... 1
55 00568-G4 LOCK WASHER, 9/16"........................................................................................ 1
56 00545-G4 JAM NUT, 9/16 - 18............................................................................................. 1
57
58
59 72943-G01 CHOKE LINKAGE ............................................................................................... 1
60 73570-G01 CHOKE PIVOT PLATE ....................................................................................... 1

Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page A-4
Service Parts Manual
ACCLERATOR
61 00415-G2 BOLT, 1/4 - 20 X 1 1/4" LG ................................................................................. 1
62 00559-G7 WASHER , 1/4" ................................................................................................... 1
63 75677-G01 BUSHING ............................................................................................................ 1
64 23726-G7 SPACER, 9/16" ................................................................................................... 1
65 23577-G1 TORSION SPRING ............................................................................................. 1
66 14390-G4 LOCK NUT, 1/4 - 20 ............................................................................................ 1
67
68
69 73745-G01 BALL STUD......................................................................................................... 1
70 00734-G2 LOCK NUT, 1/4 - 28 ............................................................................................ 1

Page B-1 Service Parts Manual
AIR FILTER
.
Ref Air 19
20
13
30
14 15
16
17
9
10
11
27
7
28
See DRIVETRAIN - MID
Section
1 - Includes Items 2 - 5
8
6
4
Front of Vehicle 3
5
19
23
2
24
25
AIR FILTER

Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page B-2
Service Parts Manual
AIR FILTER
1 73654-G01 AIR CLEANER CANISTER ASSEMBLY (INCLUDES ITEMS 2 - 5) ................... 1
2 * AIR CLEANER CANISTER........................................................................... 1
3 72997-G01 AIR CLEANER COVER ................................................................................ 1
4 72998-G01 AIR CLEANER O-RING ................................................................................ 1
5 * AIR CLEANER LATCH ................................................................................. 2
6 72987-G01 AIR CLEANER ELEMENT .................................................................................. 1
7 01055-G01 SCREW, M8-1.25 X 30MM LG............................................................................ 2
8 450411 LOCK WASHER, M8........................................................................................... 2
9 73713-G01 AIR FILTER BRACKET ....................................................................................... 1
10 73876-G01 BOLT, M6 -1.00 x 12MM LG ............................................................................... 1
11 73875-G01 BOLT, M8 -1.25 x 20MM LG ............................................................................... 1
12
13 73695-G01 AIR INTAKE PLENUM TO CARBURETOR SEAL .............................................. 1
14 73694-G01 AIR INTAKE PLENUM ........................................................................................ 1
15 73711-G01 SPACER.............................................................................................................. 2
16 16469-G1 WASHER, 1/4" .................................................................................................... 2
17 73715-G01 BOLT, M6 -1.00 x 60MM LG ............................................................................... 2
18
19 73574-G01 REMOTE AIR INTAKE ........................................................................................ 1
20 71055-G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................... 4
21
22
23 11391-G2 HOSE CLAMP, 2 1/16"........................................................................................ 1
24 73714-G01 HOSE (CONVOLUTED)...................................................................................... 1
25 11391-G7 HOSE CLAMP, 1 9/16"........................................................................................ 1
26
27 73712-G01 HOSE (AIR FILTER TO PLENUM) ..................................................................... 1
28 11391-G7 HOSE CLAMP, 1 9/16"........................................................................................ 2
29
30 70999-G01 SEALANT ............................................................................................................ A/R

Page C-1 Service Parts Manual
Ref Bod 19-1
1
8
14
58
43
44
45
Part of
Item 7
7
3
70
72
73 74
71
63
5
17
18
2
56
59
19
57
46
47
52
51
10
38
31
32
33
Mounts To
Frame
Mounts To
Frame
34
39
4
27 28
5
4
64
65
66
20
22
9
78
21
BODY - FRONT

Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page C-2
Service Parts Manual
BODY - FRONT
1 72841-G** COWL..................................................................................................................1
2 73586-G01 COWL FRAME .................................................................................................... 1
3 73583-G01 FRONT COWL BRACKET .................................................................................. 1
4 00565-G5 LOCK WASHER, #10.......................................................................................... 12
5 73640-G01 SCREW, #10 - 16 X 3/4" ..................................................................................... 12
6
7 73639-G01 HOOD LATCH..................................................................................................... 2
8 00379-G4 SCREW, #10 - 24 X 1/2" LG ............................................................................... 4
9 14390-G10 LOCK NUT, #10 - 24 ........................................................................................... 4
10 14601-G9 RIVET, 3/16" X 9/16" LG (STAINLESS STEEL) ................................................. 4
11
12
13
14 74813-G01 LABEL( EZGO).................................................................................................... 1
15
16
17 73496-G01 COWL LATCH..................................................................................................... 1
18 73653-G01 SCREW, TORX, 3/8 - 16 X 1 1/8" LG ................................................................. 1
19 00771-G4 NYLON WASHER, 1/2" ....................................................................................... 1
20 23726-G4 SPACER, 5/16" ................................................................................................... 1
21 800698 LOCK NUT, 3/8 - 16 ............................................................................................ 1
22 72939-G01 LABEL (LATCH WARNING)................................................................................ 1
23
24
25
26
27 17651-G2 CLEVIS PIN, 5/16" X 1 1/8" LG ........................................................................... 2
28 10387-G3 COTTER PIN, 3/32" X 3/4" LG ............................................................................ 2
29
30

Page C-3 Service Parts Manual
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
BODY - FRONT
31 73585-G01 COWL SUPPORT BRACKET (DRIVER SIDE)................................................... 1
32 73585-G02 COWL SUPPORT BRACKET (PASSENGER SIDE) .......................................... 1
33 13437-G3 LOCK SCREW, 5/16 - 18 X 1" LG....................................................................... 4
34 800697 LOCK NUT, 5/16 - 18 .......................................................................................... 4
35
36
37
38 70113-G01 ADJUSTABLE BUMPER..................................................................................... 2
39 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 4
40
41
42
43 72842-G01 INSTRUMENT PANEL ........................................................................................ 1
44 73638-G01 CUP HOLDER..................................................................................................... 2
45 73726-G01 HAND RADIO HOLDER...................................................................................... 1
46 73653-G01 SCREW, TORX, 3/8 - 16 X 1 1/8" LG ................................................................. 4
47 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 4
48
49
50
51 73597-G01 INSTRUMENT PANEL SUPPORT BRACKET.................................................... 2
52 71102-G02 BOLT, 1/4 - 20 X 1/2" LG .................................................................................... 4
53
54
55
56 73736-G01 HAND RAIL ......................................................................................................... 1
57 73735-G01 HAND RAIL MOUNT ........................................................................................... 1
58 00440-G4 BOLT, 5/16 - 18 X 2 1/2" LG ............................................................................... 2
59 800697 LOCK NUT, 5/16 - 18 .......................................................................................... 2
60

Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page C-4
Service Parts Manual
BODY - FRONT
61
62
63 74973-G01 BRUSH GUARD .................................................................................................. 1
64 00463-G4 BOLT, 7/16 - 14 X 1 1/2" LG ............................................................................... 6
65 00643-G3 WASHER, 1/2" .................................................................................................... 12
66 00734-G1 LOCK NUT, 7/16 - 14 .......................................................................................... 6
67
68
69
70 74978-G01 BRUSH GUARD SIDE (DRIVER SIDE) .............................................................. 1
71 74978-G02 BRUSH GUARD SIDE (PASSENGER SIDE) ..................................................... 1
72 13437-G4 LOCK SCREW, 3/8 - 16 X 1" LG......................................................................... 8
73 00571-G2 WASHER, 5/16" .................................................................................................. 8
74 11098-G5 LOCK NUT, 3/8 - 16 ............................................................................................ 8
75
76
77
78 29187-G01 LABEL (COLD STARTING)................................................................................. 1

Page C-5 Service Parts Manual
Ref Bod 19-2
8
4
2
10
9
3
24
25
15
18
Mounts To
Items 31 & 32
In BODY - FRONT
Mounts To
Frame
1
29
22
23
14
17
16
5
BODY - MID