Tool Shed TSDWS User manual

DRYWALL SANDER
225MM 710W
www.thetoolshed.co.nz
TSDWS

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OPERATION MANUAL OPERATION MANUAL
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TABLE OF CONTENTS PRODUCT DETAILS
Product Model ToolShed Drywall Sander 225mm 710W
Product Code TSDWS
DISTRIBUTED BY:
Product Details 3
Specications 4
Product Identication 5
Safety Guidelines 6
Assembly 10
Operation 11
Maintenance 13
Troubleshooting 13
Exploded Parts View 14
Note:
This manual is for your reference only. Due to the continuous improvement of
the ToolShed products, changes may be made at any time without obligation or
notice.
Warranty:
This product may be covered under The ToolShed warranty. For more information, see
our Terms & Conditions at www.thetoolshed.co.nz
Thank You
For the purchase of this ToolShed product. We try our hardest to supply customers like you
with the best quality products available, at the best price possible. We cant wait to continue
working together in the future.
Please contact us for any servicing, replacement parts, or questions you might have about
your ToolShed product by visiting our website, or calling: 0800 948 665.

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SPECIFICATIONS PRODUCT IDENTIFICATION
Power 710 Watts
No Load Speed 800–1700 RPM
Sanding Pad Diameter 215mm Ø
Sanding Disk Diameter 224mm Ø
Tube Diameter 32mm Ø
Insulation Safety Class Class II
Shaft Length 1200mm – 1800mm
Net Weight 4.2kg
1Extension Handle
2Power Cord
3Extension Lock-On Clip
4Ergonomic Handles
5Variable Speed Dial
6Push Lock Buckle
7Dust Extraction Hose
8On/O Switch
9LED Lights
10 Suction Power Adjustment
11 710 Watt Motor
1
2
3
4
4
5
6
7
8
9
10
11

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SAFETY GUIDELINES SAFETY GUIDELINES
• DO NOT use the power tool or machinery
in rainy conditions or wet areas where the
power tool or machinery could get wet.
Water in this power tool or machinery can
lead to electric shock.
• Only use the power tool or machinery
when the plug correctly matches the
power outlet. Modifying plugs greatly
increases the risk of electric shock.
• Keep the power cord away from anything
that could damage it such as sharp edges,
moving parts or heat. A damaged power
cord increases the risk of electric shock.
• Only operate outdoors with the use of an
outdoor extension lead. Not all extension
leads are suited to outdoor use and using
one which is not can greatly increase the risk
of electric shock.
• Avoid body contact with grounded or
earthed surfaces. Surfaces such as radiators,
ranges, pipes, and refrigerators can increase
the risk of electric shock due to your body
being earthed or grounded.
• Never carry the power tool by the cord,
or yank the cable from the power outlet.
This can damage the internal wiring and may
become a hazard.
WARNING
Electric shock can cause serious injury
or, in some cases be fatal.
Electrical Safety
• Use the correct tool for the job. Forcing
a tool to do a job it was not designed for
increases the risk of accident or injury.
• Disconnect tools and machinery from
power, or remove batteries before doing
any maintenance or adjustments, or
before storing the tools and machinery.
This reduces or removes the risk of a power
connection that causes the tool or machinery
to accidentally re, which can help prevent
injury or accident.
• Check the general condition of the power
tool for damage or any problems that
could aect the way the tool or machine
works. An unrepaired tool or machine can
lead to accident and injury. Only have your
tool or machine repaired with genuine parts
from The ToolShed.
• Only use the power tool and machinery
with genuine parts or accessories that are
designed to be used with this power tool
and machinery. Failure to do so could result
in accident or injury or damage your tool or
machinery.
• Store your tool or machinery out of reach
of children, and away from untrained
personnel when not in use. Use by some-
body untrained, or a child, could lead to
accident or serious injury.
Power Tool & Machinery Use &
Care
• Always wear personal protective equip-
ment (PPE). Eye protection, ear protection,
dust masks, and other protective equipment
will help to reduce the risk of personal injury
or long-term illnesses.
• Dress appropriately. DO NOT wear loose
clothing that can get caught in moving
parts. Keep hair, loose clothing, jewellery,
and anything else that could be of risk, away
READ ALL SAFETY WARNINGS &
INSTRUCTIONS. Failure to follow
instructions and warnings could lead to
serious injury, electric shock, or re.
from moving parts in the machine, or they
could become caught therein.
• Always remain alert and DO NOT operate
power tools or machinery under the inu-
ence of any substances such as alcohol
or drugs, including prescription medica-
tions. Lack of focus could lead to injury or
accidents while operating these power tools
and machinery.
• Always ensure proper footing and
balance. Overreaching can lead to slipping
and falling which can result in injury or acci-
dent.
• Ensure the power switch is in the OFF
position before connecting any battery,
or power source to the power tool or
machinery. This can cause injury as tools
and machinery can suddenly re incidentally
when live, causing accidents.
• Use all provided dust collection and
extraction attachments, if included. This
equipment, along with the use of PPE dust
masks, can help keep you safe from dust, and
keep your work site clear from hazards.
• Ensure loose parts such as wrenches
or adjusting keys are removed before
starting the power tool or machinery.
WARNING
Work Area Safety
Personal Safety
• Ensure that your work area is kept clean
and well lit. Lack of visibility and clutter
greatly increase the risk of accident when
using tools.
• Keep bystanders, pets, and children
clear when operating this power tool or
machine. They can cause distraction or risk
injury to themselves.
• Ensure you are not operating the power
tool or machinery in the presence of dust,
liquids, ammable gases, or anything
that can create an explosive atmosphere.
Power tools and machinery can create sparks
which can lead to ignition and re hazards in
working environments.

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SAFETY GUIDELINES SAFETY GUIDELINES
Drywall Sander Specic SafetyService Always be Aware of Kickback!
• Have your tools and machinery serviced
at The ToolShed with ToolShed replace-
ment parts. This will ensure that the safety
of the power tool or machine is maintained.
A kickback is a sudden reaction to jamming or
catching of a rotating disc, a support plate, or
other accessory. Jamming or catching results
in a rapid standstill of the rotating accessory,
whereby, as a counter-reaction, an out-of-control
machine is accelerated around the jamming
point in a direction of rotation opposed to the
accessory.
• Always hold the machine rmly and posi-
tion your body and arms in such that you
can control any kickback force. Always use
the auxiliary handle, if included, to ensure
optimum control over kickbacks or reaction
torques during start-up.
• Never place your hands near rotating tools.
Tools can kick back over your hand.
• Never position your body in the area in
which the machine moves in the event of a
kickback. A kickback accelerates the machine
in the direction of rotation opposed to the
disc at the jamming point.
• Take extra care when working in corners, on
sharp edges, or awkward positions. Avoid
kickbacks and prevent the tool from seizing.
Corners, sharp edges or a jump back tend to
cause the rotating tool to catch, thus leading
to a loss of control or a kickback.
WARNING
WARNING
The warnings and precautions
discussed in this manual cannot cover
all possible conditions and situations
that may occur. It must be understood
by the operator that common sense
and caution are factors which cannot
be built into this product, but must be
supplied by the operator.
This machine is designed for sanding
drywalls, ceilings, interior or exterior
walls, as well as clearing oor residues,
paint coatings, adhesives, and loose
plaster, among other materials.
However, please note that this machine
is not suitable for processing objects
containing asbestos.
• It is not possible to cover every conceivable
situation you can face. Always exercise care
and use your common sense. If you get into
a situation where you feel unsafe, stop and
seek expert advise. Contact your dealer,
service agent, or an experienced user. Do not
attempt any task you feel unsure of!
• Do not let familiarity gained from the
frequent use of tools allow you to become
complacent and ignore tool safety prin-
ciples. A careless action can cause severe
injury within a fraction of a second.
• Do not use the drywall sander for work it was
not designed to do, such as rough grinding
or wire brushing. This may lead to accidents
or property damage.
• Only use identical replacement parts when
servicing this tool, contact your nearest
ToolShed for parts and advise.
• Any accessory used with this tool must have
the same maximum speed as the drywall
sander.
• Do not use the drywall sander if it or any
accessories appear damaged. Always check
each part of the drywall sander before each
use, including all pads and disks.
• Do not place the machine down unless it
has come to a complete stop. Otherwise,
you may lose control of the machine causing
harm or damage.
• Regularly clean any exhaust ports and vents
on the drywall sander to prevent over-
heating or electrical hazards.
• Always operate this tool with both hands
gripping the insulated handles properly to
ensure proper control of the drywall sander.
• Always ensure you are using the correct size
sanding paper. Too large of a disk can lead to
injury or cutting/damaging your workpiece.
• As a minimum Personal Protective Equip-
ment (PPE) requirement, always wear
industrial safety gloves, safety goggles, and
a protective dust mask.
• It is highly recommended that you do not
wear loose clothing, jewellery, or loose hair
while operating this tool.
• Ensure that persons standing near the
machine are at a safe distance from the work
area. All persons in the work area must wear
adequate PPE.
• Keep the power cable away from the tool's
moving parts and away from your own
person. If you lose control, the power cable
could be cut or become stuck and your hand
or arm could be drawn into the rotating parts.
• Never allow the machine to operate while
carrying it at your side. The rotating tool can
catch on your clothing by accident and cause
serious injuries.
• Harmful/toxic dusts can be produced during
your work (e.g. lead-containing paint, some
types of wood and metal). Contact with
these dusts, especially inhaling them, can
represent a hazard for operating personnel
or persons in the vicinity. Connect the electric
power tool to a suitable extraction system.
To protect your health, wear a PPE dust mask.
Always Use Common Sense

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A SS E M B LY OPERATION
• Adjust and tighten the screw on the locking
mechanism rst with a screwdriver, then
push-lock in the buckle to securely x the
handle at full length.
• Take the dust hose and insert it to the open
end of the extension rod.
• Lock on Switch in its closed position.
• Loosen the clip-lock located at the tip of the
handle, take the extension rod and insert it
into the handle, locking it in place at your
required length.
WARNING
Before commencing operation, ensure
the plug you are about to connect
the drywall sander to is rated to
accommodate the sander.
Replacing the Sandpaper
Suction Power Adjustment
Variable Speed Switch
Replacing the Sanding Pad
• The Hook and Loop system on the sanding
pads and disks make changing the sanding
disks very easy. Simply ensure the holes in
the sandpaper align with the holes on the
sanding pad for optimal dust extraction.
• There is an easily accessible dial located on
the head of the sander used to adjust the
suction power of the integrated dust extrac-
tion system.
• Turning the dial clockwise will reduce the
suction power.
• Turning the dial counter-clockwise will
increase the suction power.
• You can adjust the speed of the sander from
800RPM to 1700RPM by turning the speed
wheel. This enables you to set the sanding
speed for dierent applications or sanding
surfaces.
• Insert the supplied Allen Key (size 5) into the
hexagonal screw bolt on the sanding pad.
• Hold the sanding pad rmly with one hand,
then turn the Allen key to dismount the pad
from the sanding base.
• Replace and install a new sanding pad by
re-tightening the bolts removed in the rst
two steps.

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OPERATION
Sanding Adjacent Edges Change the Dust Hose
Sanding the Ceiling
Best Usage Tips
• The detachable brush segment on the front
of the sanding head means you can reach
right up to the edge of any surface or corner
with ease.
• Using a straight head screwdriver, loosen
and remove the steel hose clamp attaching
the dust hose to the sanding head.
• Rotate the dust hose counter-clockwise.
• When using the Drywall sander on such an
angle as when sanding ceilings, the tensile
spring located on the bottom of the handle
should be hooked onto the sanding head for
better control and mobility while sanding
those hard to reach places.
• Do not try to control or hold the sanding
head while in operation.
• Always operate the Drywall Sander by
holding with both hands rmly on both
ergonomic handles.
• Always ensure all the fastenings and clips are
securely locked before beginning sanding.
• Do not apply excessive pressure while
sanding. Best sanding results are achieved by
using the motion and weight of the machine
itself.
• Lengthen or shorten the telescoping handle
accordingly to the job you are doing.
MAINTENANCE
• Before cleaning or performing any mainte-
nance, you must ensure the tool is switched
o and disconnected from the power supply.
• Compressed air is the most eective way to
cleanthistool.AlwayswearPPEsafetygoggles
when cleaning tools with compressed air.
• Check the carbon brushes of the machine in
the event of excessive sparking.
• Ventilation openings and switch levers must
be kept clean. DO NOT attempt to clean by
inserting pointed objects through openings.
• Do not use harsh chemicals or solvents when
cleaning this tool.
• If you discover any damaged or broken parts,
consult your nearest ToolShed for replace-
ments and advise.
• We recommend the best time to clean this
tool is every time after you nish using it.
FAULT POSSIBLE CAUSE SUGGESTED SOLUTION
The Switch is On, but the
Motor is Not Working
Wires in the mains plug or socket
are loose
Have the socket or plug checked
and/or repaired.
The switch is faulty Have the switch replaced.
The Operating Switch is
Switched On, but Unusual
Noises can be Heard, the
Motor doesn’t Work, or
Works Very Slowly
Switch contact has failed Have the switch replaced.
Component jammed Have the Drywall Sander checked
or repaired.
Too much thrust, as a result the
motor is dragging Use less thrust while sanding.
Motor Gets Too Hot
Foreign substances have gotten
inside the motor
Remove the foreign substances
and clean the sander.
Lack of grease, or contaminated
lubrication grease
Apply, or clean and reapply
lubrication grease.
Pressure too high Use less thrust while sanding.
Frequent or Strong Sparks
on the Commutator
Short circuit on the armature Have the armature replaced.
Carbon Brushes are worn out or
jammed
Have the Carbon Brushes checked
or replaced.
Rough running of the commutator Have the surface of the
commutator cleaned or ground.
TROUBLESHOOTING

TSDWS EXPLODED VIEW & PARTS LIST
1
1
Sandpaper
2
2
M6×14 Screw
3
3
Φ6 Washer
4
4
Sanding Pad
5
5
Output Shaft
6
6
Flat Key 3×3×8
7
7
Oil Seal
8
8
Screw M4×20 X6
9
9
9
9
Φ4 Flexible Washer X12
10
10
10
10
Φ4 Flat Washer X12
11
11
Big Bearing Cover
12
12
Paper Washer
13 13
13
13
13
Ball Bearing 6000 RS X4
14
14
14
Collar Φ26 X2
15
15
End Gear
16
16
Collar Φ10
17
17
Ball Bearing
18
18
18
Screw M4×12 X8
19
19
Small Bearing Cover
20
20
Large Bevel Gear
21
21
Semi-Circular Key 3×3.5×10
22 22
Main Driving Shaft
23
23
Gear Box
24
24
Screw Pin X2
25
25
Gear Box Lid
26
26
26
Horn Dampener X2
27
27
Flexible Sleeve
28
28
Small Bevel Gear
29
29
Φ10 Flat Washer
30
30
Middle Cover
31
31
Rotor
32
32
Φ8 Flat Washer
33
33
Ball Bearing 608 RS
34
34
Φ22 Bearing Sleeve
35
35
Anti-Wind Ring
36
36
Screw ST 4×55 X2
37
37
Stator
38
38
Motor Housing
39
39
Screw M4×25 X4
40
40
40
Brush Spring X2
41
41
41
Brush Holder X2
42
42
42
Carbon Brush X2
43
43
43
Brush Holder Cover X2
44
44
Motor Housing
45
45
45
45
45
45
45
45
45
45
Screw ST4×16 X31
46
46
Back Cover
47
47
47
Small Cable Sleeve X2
48
48
Long Brush Segment
49
49
49
Screw ST4×10 X5
50
50
50
Washer Φ4 X5
51 51
Adjust Knob
52 52
Short Brush Segment
53
53
Detachable
54 Screw St×10 X2
55A
55A
Led Power
56
56
Hoods
56B
56B
LED Belt
56C
56C
Hood Cover
57
57
Compressed Spring X4
58
58
Shield Connector
59
59
Tightening Ring 25-38
60
60
420 Hose
61
61
Pin Φ3×16
62
62
Φ31 Connector
63
63
Left Front Handle
64
64
Plastic Soft Pipe Φ31
66
66
Aluminium Fittings
67A
67A
Double Accesses
67B
67B
67B
Clinch Bolt X2
67C
67C
67C
Double Sheath X2
67D
67D
Spring Wire
67E
67E
Seal Ring
67F
67F
Round Pin
67G
67G
Back Rubber Sleeve
68
68
With Double Accesses
69
69
Left Main Handle
71
71
Speed Governor
72
72
Electric Capacity
73A
73A
Switch
73B
73B
Button
73C
73C
Button Base
73D
73D
Button Latch
74
74
Inductance X2
75
75
Cable Pressing Plate
75A
75A
Dust Ring
76
76
Cable Sleeve
77
77
Cable
78
78
Eccentric Wrench
78A
78A
Dedicated Flat Pad
80
80
LED Switch
82A
82A
Back Rubber Sleeve Plate
82B
82B
A Reset Spring
82C
82C
Adjusting Screw
82D
82D
Brace
82E
82E
82E
Round Pin X2
82F
82F
Lock Wrench
82G
82G
Front Rubber Sleeve Plate
82H
82H
Front Rubber Sleeve
83
83
Right Front Handle
88
88
Long Nut M6
89
89
Right Main Handle
90
90
The Vice Grip
91
91
Aluminium Pipe Insert
92
92
Φ57 Connector
93
93
Oval Tubes
94
94
Allen Wrench S5
95 95
Φ35 Connector
96
96
Under Vice Grip
97
97
Vacuum Tube
98
98
Connector
99
99
Tension Spring