Tool Shed TSDWSP User manual

DRYWALL SANDER
PORTABLE 180MM 800W
www.thetoolshed.co.nz
TSDWSP

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OPERATION MANUAL OPERATION MANUAL
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TABLE OF CONTENTS PRODUCT DETAILS
Product Model ToolShed Drywall Sander Portable
180mm 800W
Product Code TSDWSP
DISTRIBUTED BY:
Product Details 3
Specications 4
Product Identication 5
Safety Guidelines 6
Assembly 10
Operation 11
Maintenance 13
Troubleshooting 13
Exploded Parts View 14
Note:
This manual is for your reference only. Due to the continuous improvement of
the ToolShed products, changes may be made at any time without obligation or
notice.
Warranty:
This product may be covered under The ToolShed warranty. For more information, see
our Terms & Conditions at www.thetoolshed.co.nz
Thank You
For the purchase of this ToolShed product. We try our hardest to supply customers like you
with the best quality products available, at the best price possible. We cant wait to continue
working together in the future.
Please contact us for any servicing, replacement parts, or questions you might have about
your ToolShed product by visiting our website, or calling: 0800 948 665.

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SPECIFICATIONS PRODUCT IDENTIFICATION
Power 800 Watts
No Load Speed 1200–2300 RPM
Sanding Pad Diameter 180mm Ø
Sanding Disk Diameter 190mm Ø
Dust Port 35mm Ø
Net Weight 2.27kg
Protection Class Class II
1Variable Speed Dial
2Lock-On Button
3On/O Trigger
4Rubber Grip Handle
5Adjustable Side Handle
6Hook & Loop Sanding Base
7Vacuum Speed Control
8Dust Extraction Port
9Dust Extraction Hose
10 Dust Bag
11 Shoulder Belt
12 Sand Paper X6
13 Hex Key
14 Washer X2
15 Carbon Brush X2
1
5
6 7 8
12
14 13
15 5
11 10 9
2 3 4

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SAFETY GUIDELINES SAFETY GUIDELINES
• DO NOT use the power tool or machinery
in rainy conditions or wet areas where the
power tool or machinery could get wet.
Water in this power tool or machinery can
lead to electric shock.
• Only use the power tool or machinery
when the plug correctly matches the
power outlet. Modifying plugs greatly
increases the risk of electric shock.
• Keep the power cord away from anything
that could damage it such as sharp edges,
moving parts or heat. A damaged power
cord increases the risk of electric shock.
• Only operate outdoors with the use of an
outdoor extension lead. Not all extension
leads are suited to outdoor use and using
one which is not can greatly increase the risk
of electric shock.
• Avoid body contact with grounded or
earthed surfaces. Surfaces such as radiators,
ranges, pipes, and refrigerators can increase
the risk of electric shock due to your body
being earthed or grounded.
• Never carry the power tool by the cord,
or yank the cable from the power outlet.
This can damage the internal wiring and may
become a hazard.
WARNING
Electric shock can cause serious injury
or, in some cases be fatal.
Electrical Safety
• Use the correct tool for the job. Forcing
a tool to do a job it was not designed for
increases the risk of accident or injury.
• Disconnect tools and machinery from
power, or remove batteries before doing
any maintenance or adjustments, or
before storing the tools and machinery.
This reduces or removes the risk of a power
connection that causes the tool or machinery
to accidentally re, which can help prevent
injury or accident.
• Check the general condition of the power
tool for damage or any problems that
could aect the way the tool or machine
works. An unrepaired tool or machine can
lead to accident and injury. Only have your
tool or machine repaired with genuine parts
from The ToolShed.
• Only use the power tool and machinery
with genuine parts or accessories that are
designed to be used with this power tool
and machinery. Failure to do so could result
in accident or injury or damage your tool or
machinery.
• Store your tool or machinery out of reach
of children, and away from untrained
personnel when not in use. Use by some-
body untrained, or a child, could lead to
accident or serious injury.
Power Tool & Machinery Use &
Care
• Always wear personal protective equip-
ment (PPE). Eye protection, ear protection,
dust masks, and other protective equipment
will help to reduce the risk of personal injury
or long-term illnesses.
• Dress appropriately. DO NOT wear loose
clothing that can get caught in moving
parts. Keep hair, loose clothing, jewellery,
and anything else that could be of risk, away
READ ALL SAFETY WARNINGS &
INSTRUCTIONS. Failure to follow
instructions and warnings could lead to
serious injury, electric shock, or re.
from moving parts in the machine, or they
could become caught therein.
• Always remain alert and DO NOT operate
power tools or machinery under the inu-
ence of any substances such as alcohol
or drugs, including prescription medica-
tions. Lack of focus could lead to injury or
accidents while operating these power tools
and machinery.
• Always ensure proper footing and
balance. Overreaching can lead to slipping
and falling which can result in injury or acci-
dent.
• Ensure the power switch is in the OFF
position before connecting any battery,
or power source to the power tool or
machinery. This can cause injury as tools
and machinery can suddenly re incidentally
when live, causing accidents.
• Use all provided dust collection and
extraction attachments, if included. This
equipment, along with the use of PPE dust
masks, can help keep you safe from dust, and
keep your work site clear from hazards.
• Ensure loose parts such as wrenches
or adjusting keys are removed before
starting the power tool or machinery.
WARNING
Work Area Safety
Personal Safety
• Ensure that your work area is kept clean
and well lit. Lack of visibility and clutter
greatly increase the risk of accident when
using tools.
• Keep bystanders, pets, and children
clear when operating this power tool or
machine. They can cause distraction or risk
injury to themselves.
• Ensure you are not operating the power
tool or machinery in the presence of dust,
liquids, ammable gases, or anything
that can create an explosive atmosphere.
Power tools and machinery can create sparks
which can lead to ignition and re hazards in
working environments.

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SAFETY GUIDELINES SAFETY GUIDELINES
Drywall Sander Specic SafetyService
• Have your tools and machinery serviced
at The ToolShed with ToolShed replace-
ment parts. This will ensure that the safety
of the power tool or machine is maintained.
WARNING
The warnings and precautions
discussed in this manual cannot cover
all possible conditions and situations
that may occur. It must be understood
by the operator that common sense
and caution are factors which cannot
be built into this product, but must be
supplied by the operator.
• It is not possible to cover every conceivable
situation you can face. Always exercise care
and use your common sense. If you get into
a situation where you feel unsafe, stop and
seek expert advise. Contact your dealer,
service agent, or an experienced user. Do not
attempt any task you feel unsure of!
• Do not let familiarity gained from the
frequent use of tools allow you to become
complacent and ignore tool safety prin-
ciples. A careless action can cause severe
injury within a fraction of a second.
Always Use Common Sense
Always be Aware of Kickback!
A kickback is a sudden reaction to jamming or
catching of a rotating disc, a support plate, or
other accessory. Jamming or catching results
in a rapid standstill of the rotating accessory,
whereby, as a counter-reaction, an out-of-control
machine is accelerated around the jamming
point in a direction of rotation opposed to the
accessory.
• Always hold the machine rmly and posi-
tion your body and arms in such that you
can control any kickback force. Always use
the auxiliary handle, if included, to ensure
optimum control over kickbacks or reaction
torques during start-up.
• Never place your hands near rotating tools.
Tools can kick back over your hand.
• Never position your body in the area in
which the machine moves in the event of a
kickback. A kickback accelerates the machine
in the direction of rotation opposed to the
disc at the jamming point.
• Take extra care when working in corners, on
sharp edges, or awkward positions. Avoid
kickbacks and prevent the tool from seizing.
Corners, sharp edges or a jump back tend to
cause the rotating tool to catch, thus leading
to a loss of control or a kickback.
WARNING
This machine is designed for sanding
drywalls, ceilings, interior or exterior
walls, as well as clearing oor residues,
paint coatings, adhesives, and loose
plaster, among other materials.
However, please note that this machine
is not suitable for processing objects
containing asbestos.
• Do not use the drywall sander for work it was
not designed to do, such as rough grinding
or wire brushing. This may lead to accidents
or property damage.
• Only use identical replacement parts when
servicing this tool, contact your nearest
ToolShed for parts and advise.
• Any accessory used with this tool must have
the same maximum speed as the drywall
sander.
• Do not use the drywall sander if it or any
accessories appear damaged. Always check
each part of the drywall sander before each
use, including all pads and disks.
• Do not place the machine down unless it
has come to a complete stop. Otherwise,
you may lose control of the machine causing
harm or damage.
• Regularly clean any exhaust ports and vents
on the drywall sander to prevent over-
heating or electrical hazards.
• Always operate this tool with both hands
gripping the insulated handles properly to
ensure proper control of the drywall sander.
• Always ensure you are using the correct size
sanding paper. Too large of a disk can lead to
injury or cutting/damaging your workpiece.
• As a minimum Personal Protective Equip-
ment (PPE) requirement, always wear
industrial safety gloves, safety goggles, and
a protective dust mask.
• It is highly recommended that you do not
wear loose clothing, jewellery, or loose hair
while operating this tool.
• Ensure that persons standing near the
machine are at a safe distance from the work
area. All persons in the work area must wear
adequate PPE.
• Keep the power cable away from the tool's
moving parts and away from your own
person. If you lose control, the power cable
could be cut or become stuck and your hand
or arm could be drawn into the rotating parts.
• Never allow the machine to operate while
carrying it at your side. The rotating tool can
catch on your clothing by accident and cause
serious injuries.
• Harmful/toxic dusts can be produced during
your work (e.g. lead-containing paint, some
types of wood and metal). Contact with
these dusts, especially inhaling them, can
represent a hazard for operating personnel
or persons in the vicinity. Connect the electric
power tool to a suitable extraction system.
To protect your health, wear a PPE dust mask.

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A SS E M B LY OPERATION
WARNING
Before commencing operation, ensure
the plug you are about to connect
the drywall sander to is rated to
accommodate the sander.
Fitting the Dust Bag Variable Speed Dial
Lock On Button
Fit the Side Handle
• This Drywall Sander comes with a large dust
collection bag as a precaution for a safe work
environment and easy clean up.
• Simply push the connector of the dust hose
to the dust port on the sander.
• You can adjust the speed of the sander from
1200RPM to 2300RPM by turning the speed
wheel. This enables you to set the sanding
speed for dierent applications or sanding
surfaces.
• The lock-on Button helps reduce user fatigue
and improves handling as you do not have
to continually press the trigger button for
operation at longer periods.
• The lock-on is enabled when the trigger is
pressed, and the push-lock button next to
the trigger is also depressed, the trigger will
stay locked in place.
• To release the lock-on, simply push the
trigger once, and both buttons will unlock.
• To remove the dust bag, simply pull on the
dust hose connector to release from the
sander.
• The auxiliary handle can be xed to the left
or right hand side according to your conveni-
ence. This handle should be used all the time
to maintain complete control of the tool.
Installing the Sanding Pad
• Install the sanding pad by holding the
sanding head rmly with one hand, then
insert the supplied Allen Key (size 5) into the
hexagonal screw bolt on the sanding pad.
Turn the Allen key to mount the pad to the
sanding base.
Fitting the Sandpaper
• The Hook and Loop system on the sanding
pads and disks make installing the sanding
disks very easy. Simply ensure the holes in
the sandpaper align with the holes on the
sanding pad for optimal dust extraction.
Suction Power Adjustment
• There is an easily accessible dial located on
the head of the sander used to adjust the
suction power of the integrated dust extrac-
tion system.
• Turning the dial clockwise will reduce the
suction power.
• Turning the dial counter-clockwise will
increase the suction power.
Sanding Adjacent Edges
• The detachable brush segment on the front
of the sanding head means you can reach
right up to the edge of any surface or corner
with ease.

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OPERATION
Emptying the Dust Bag
• This Drywall Sander comes with a large dust
collection bag as a precaution for a safe work
environment and easy clean up.
• Best practice is to empty the dust bag when
it is half full, so the machine can continually
extract dust to the best of its ability.
• Slide the plastic clip at the base of the dust
bag sideways to open the bag and empty.
Preferably this will be done over a bin or
rubbish collection.
• Once emptied, reseal the bag by sliding the
plastic clip back on the bag as it was removed
in the rst step.
Best Usage Tips
• Do not try to control or hold the sanding
head while in operation.
• Always operate the Drywall Sander by
holding with both hands rmly on both
ergonomic handles.
• Do not apply excessive pressure while
sanding. Best sanding results are achieved by
using the motion and weight of the machine
itself.
• Keep the motor running for a short period
after sanding so any residual dust can be
collected in the dust collection bag.
MAINTENANCE
• Before cleaning or performing any mainte-
nance, you must ensure the tool is switched
o and disconnected from the power supply.
• Compressed air is the most eective way to
cleanthistool.AlwayswearPPEsafetygoggles
when cleaning tools with compressed air.
• Check the carbon brushes of the machine in
the event of excessive sparking.
• Ventilation openings and switch levers must
be kept clean. DO NOT attempt to clean by
inserting pointed objects through openings.
• Do not use harsh chemicals or solvents when
cleaning this tool.
• If you discover any damaged or broken parts,
consult your nearest ToolShed for replace-
ments and advise.
• We recommend the best time to clean this
tool is every time after you nish using it.
• When the carbon brushes wear out, the
sander will spark and/or stop. Discontinue
use as soon as this happens. They should be
replaced prior to recommencing use of the
sander.
FAULT POSSIBLE CAUSE SUGGESTED SOLUTION
The Switch is On, but the
Motor is Not Working
Wires in the mains plug or socket
are loose
Have the socket or plug checked
and/or repaired.
The switch is faulty Have the switch replaced.
The Operating Switch is
Switched On, but Unusual
Noises can be Heard, the
Motor doesn’t Work, or
Works Very Slowly
Switch contact has failed Have the switch replaced.
Component jammed Have the Drywall Sander checked
or repaired.
Too much thrust, as a result the
motor is dragging Use less thrust while sanding.
Motor Gets Too Hot
Foreign substances have gotten
inside the motor
Remove the foreign substances
and clean the sander.
Lack of grease, or contaminated
lubrication grease
Apply, or clean and reapply
lubrication grease.
Pressure too high Use less thrust while sanding.
Frequent or Strong Sparks
on the Commutator
Short circuit on the armature Have the armature replaced.
Carbon Brushes are worn out or
jammed
Have the Carbon Brushes checked
or replaced.
Rough running of the commutator Have the surface of the
commutator cleaned or ground.
TROUBLESHOOTING

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OPERATION MANUAL
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TSDWSP EXPLODED VIEW & PARTS LIST
1
1
Velcro Sandpaper
2
2
Hex Screw M6×22
3
3
3
Tower-Type Spring X2
4
4
Φ180 Sanding Pad
5
5
Output Shaft
6
6
Key 3×3×8
7
7
Compression Spring
8
8
Screw ST4×10
9
9
Flat Washer Φ4
10
10
Suction Adjust Knob
11
11
Screw ST3×10 X2
12
12
Shield Cover
13
13
Wearable Ring A
13A
13A
Wearable Ring B
14
14
Screw ST4×25 X6
15
15
Hoods
15A
15A
Brush Segment
16
16
LED Lights
16A
16A
LED Lights Shield
17
17
LED Lights Up Shield
18
18
Oil Ring
19
19
Aluminium End Cover
20
20
6000RS Ball Bearing
21 21
Φ26 Collar
22
22
Paper Washer
23
23
Big Gear
24
24
Φ10 Wire Ring
26
26
608RS Ball Bearing
27
27
Cooling Loop
28
28
28
Bearing 608ZZ X2
29
29
Φ10 Oil Seal
30
30
Rotor
31
31
Stator
32
32
Flat Washer Φ8
33
33
Φ22 Bearing Sleeve
34
34
Internal Light Line
36
36
Seal Belt Φ1.2
37
37
Auxiliary Handle
38
38
Left Housing
39 Pressboard For Cable
40
40
40
Screw ST4×16 X19
41
41
Carbon Brush Cap X2
42
42
Carbon Brush X2
43
43
Carbon Brush Holder X2
44 Carbon Brush Tension Spring X2
45
394041424344 4445
Speed Controller
46
46
Capacitor
47
47
Switch
48
48
Inductance X2
49
49
Cable Sleeve
50
50
LED Switch
51
51
LED Control Panel
52
52
Cable and Plug
53
53
Right Housing
54
54
Dust Bag
55
55
Vacuum Hose
56
56
Φ35 Connector
57
57
S5 Hexagon Wrench