Toro Groundsmaster 31223TE User manual

FormNo.3438-746RevB
Groundsmaster®360
Multi-PurposeMachine
ModelNo.31223—SerialNo.405700000andUp
ModelNo.31223TE—SerialNo.405700000andUp
ModelNo.31230—SerialNo.405700000andUp
ModelNo.31236—SerialNo.405700000andUp
ModelNo.31236TE—SerialNo.405700000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3438-746*

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,multi-purposemachine
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
formaintaininggrassonwell-maintainedlawnsin
parks,sportselds,andoncommercialgrounds.It
isnotdesignedforcuttingbrush.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g235835
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2021—TheToro®Company
2101AshlandAve
Beatrice,NE683102
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup......................................................................12
1InstallingthePTODriveshafttoanOptional
CuttingUnitorQAS.......................................13
2UsingtheOptionalCutting-Unit-Mounting
Hardware......................................................14
3AdjustingtheRollBar.....................................14
4CheckingtheTirePressure............................14
5CheckingtheFluidLevels..............................14
6InstallingtheDecal(CEMachines
Only).............................................................15
ProductOverview...................................................15
Controls...........................................................15
CabControls.................................................18
Specications..................................................19
Attachments/Accessories.................................20
BeforeOperation.................................................20
BeforeOperationSafety...................................20
AddingFuel......................................................21
CheckingtheEngine-OilLevel..........................22
CheckingtheCoolingSystem...........................22
CheckingtheHydraulicSystem........................22
TheSafety-InterlockSystem.............................22
PositioningtheStandardSeat..........................22
RaisingandLoweringtheSeat.........................23
AdjustingtheHeightofCut...............................24
DuringOperation.................................................24
DuringOperationSafety...................................24
StartingtheEngine...........................................27
ShuttingOfftheEngine.....................................27
DrivingtheMachine..........................................28
StoppingtheMachine.......................................28
SelectingtheSteeringMode.............................28
OperatingtheCuttingUnitor
Attachment....................................................28
OperatingTips.................................................29
AfterOperation....................................................30
GeneralSafety.................................................30
PushingtheMachinebyHand..........................30
HaulingtheMachine.........................................31
LocatingtheTie-DownPoints...........................31
Maintenance...........................................................32
MaintenanceSafety..........................................32
RecommendedMaintenanceSchedule(s)...........32
DailyMaintenanceChecklist.............................34
Pre-MaintenanceProcedures..............................35
UsingtheHood-PropRod.................................35
Lubrication..........................................................35
GreasingtheBearingsandBushings................35
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................38
CheckingtheEngine-OilLevel..........................38
CrankcaseOilCapacity....................................39
ChangingtheEngineOilandFilter....................39
AdjustingtheThrottle........................................40
FuelSystemMaintenance...................................40
ServicingtheWaterSeparator..........................40
BleedingtheFuelSystem.................................41
BleedingAirfromtheFuelInjectors...................41
CleaningtheFuelT ank.....................................42
InspectingtheFuelLinesand
Connections..................................................42
ElectricalSystemMaintenance...........................42
ElectricalSystemSafety...................................42
ServicingtheBattery.........................................42
CheckingtheFuses..........................................43
StoringtheBattery............................................43
DiagnosticAceDisplay.....................................43
CheckingtheInterlockSwitches.......................43
DriveSystemMaintenance..................................46
CheckingtheTirePressure...............................46
CorrectingtheSteeringMisalignment...............46
CoolingSystemMaintenance..............................47
CoolingSystemSafety.....................................47
CoolantSpecication........................................47
CheckingtheCoolingSystem..........................47
CleaningtheRadiator.......................................47
BrakeMaintenance.............................................48
AdjustingtheBrakes.........................................48
AdjustingtheParkingBrake.............................48
BeltMaintenance................................................49
CheckingtheAlternatorBelt.............................49
ControlsSystemMaintenance.............................50
AdjustingtheTractionDriveforNeutral.............50
AdjustingtheMaximumGroundSpeed.............50
HydraulicSystemMaintenance...........................51
HydraulicSystemSafety...................................51
HydraulicFluidSpecication.............................51
CheckingtheHydraulicSystem........................51
ChangingtheHydraulicFluidAnd
Filter..............................................................52
CabMaintenance.................................................53
FillingtheWasher-FluidBottle..........................53
CleaningtheCabAirFilters..............................53
CleaningtheAir-ConditioningCoil....................54
Cleaning..............................................................55
CleaningtheCab..............................................55
WasteDisposal.................................................55
Storage...................................................................55
StorageSafety..................................................55
PreparingtheMachine......................................55
PreparingtheEngine........................................55
3

Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017andwithENISO5395whentheCE
Kitisinstalled,pertheDeclarationofConformity.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepyourhandsandfeetawayfromrotating
parts.Keepclearofthedischargeopening.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition,Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal106-2353
106-2353
1.Electricalpowerpoint
decal106-9206
106-9206
1.Wheel-torquespecications
2.ReadtheOperator'sManual.
decal112-1461
112-1461
1.Beltrouting
4

decal117-3233
117-3233
1.ReadtheOperator'sManualforinformationonfuses.
2.4-wheelsteersolenoid—7.5A
3.PTOenable,4-wheel-steerlamp,decklift,deckoat—7.5A
4.Glowindicator,fuel-runsolenoid,diagnosticlight,start—7.5
A
5.Headlights,deckactuator,powertakeoff—10A
6.Lights—10amp
7.Operator-presenceswitch—10A
8.Powerpoint,lights—15A
9.Engine—10A
decal117-3270
117-3270
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
decal117-3272
117-3272
1.Warning—readtheOperator'sManual;failuretousethe
rolloverprotectionsystem(ROPS)canresultininjuryinthe
eventofarollover;wearaseatbeltwhenarollbarisin
place,donotwearaseatbeltwhentherollbarislowered.
decal117-3276
117-3276
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal117-4766
117-4766
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
5

decal120-0250
120-0250
1.Slow-movingvehicle
decal120-0273
120-0273
decal125-9688
125-9688
ModelwithCabOnly
1.Windshieldwipers—off3.Windshieldwipers—on
2.Windshieldwipers4.Spraywindshieldwasher
uid
decal130-0594
130-0594
ModelwithCabOnly
1.Warning—readtheOperator’sManual;whensittinginthe
cab,alwayswearaseatbelt;wearhearingprotection.
6

decal130-0611
130-0611
ModelwithCabOnly
1.Warning—1)Removethepin;2)Raisethedoors;3)Exit
thecab
decaloemmarkt
Manufacturer'sMark
1.Indicatesthatthebladeisidentiedasapartfromthe
originalmachinemanufacturer.
decal132-3600
132-3600
ModelwithCabOnly
1.ReadtheOperator's
Manualformore
informationonfuses.
5.Workinglight(20A)
2.Headlight(25A)6.Auxiliarypower(15A)
3.CondenserfanandA/C
clutch(30A)
7.Cablight(15A)
4.Fan(25A)8.Windshieldwipers(15A)
decal132-6552
132-6552
2-WheelDrivewithROPSand4-WheelDrivewithROPS
ModelsOnly
1.Heightofcut
decal132-6553
132-6553
ModelwithCabOnly
1.Heightofcut
decal133-8062
133-8062
7

decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal121-8378
121-8378
ModelwithCabOnly
1.Fan—off5.Externalair
2.Fan—onfull6.Internalair
3.Coldair7.Airconditioner—off
4.Hotair8.Airconditioner—on
8

decal117-3273
117-3273
1.Warning—readtheOperator'sManual.6.Thrownobjecthazard—keepbystandersaway.
2.Warning—donotoperatethismachineunlessyouaretrained.7.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeybeforeleavingthemachine.
3.Warning—weartheseatbeltwhenseatedintheoperator's
position.
8.Tippinghazard—slowthemachinebeforeturning;donotturn
athighspeeds.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—removethekeyandreadtheOperator’sManual
beforeperformingmaintenance.
9.Cuttinghazardofthehandorfoot—stayawayfrommoving
parts;keepallguardsinplace.
5.Warning—wearhearingprotection.
decal120-0259
120-0259
9

decal138-8203
138-8203
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Tippinghazard—donotmowacrossslopesgreaterthan19
degrees;donotmowupanddownslopesgreaterthan20
degrees.
4.Tippinghazard—donotmowacrossslopesgreaterthan22
degrees;donotmowupanddownslopesgreaterthan22
degrees.
2.Tippinghazard—donotmowacrossslopesgreaterthan20
degrees;donotmowupanddownslopesgreaterthan20
degrees.
5.Tippinghazard—donotmowacrossslopesgreaterthan23
degrees;donotmowupanddownslopesgreaterthan23
degrees.
3.Tippinghazard—donotmowacrossslopesgreaterthan21
degrees;donotmowupanddownslopesgreaterthan21
degrees.
6.ReadtheOperator’sManual.
10

decal138-8229
138-8229
1.Lowerdecks6.Two-wheelsteering
2.Raisedecks7.Four-wheelsteering
3.Engine—stop8.Fast
4.Engine—run9.Continuousvariable
setting
5.Engine—start10.Slow
decal138-8236
138-8236
1.Lowerdecks6.Two-wheelsteering
2.Raisedecks7.Four-wheelsteering
3.Engine—stop8.Fast
4.Engine—run9.Continuousvariable
setting
5.Engine—start10.Slow
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
PTOdriveshaft1
Bolt(5/16x1-3/4inches)4
Locknut(5/16inch)4
1Rollpin(3/16x1-1/2inches)2
InstallthePTOdriveshafttoaoptional
cuttingunitorQAS.
Retainerpin2
Greasetting2
2Washerheadscrew(5/16x7/8inch)2
Usethehardwaretoinstalltheoptional
cuttingunit.
3Nopartsrequired–Adjusttherollbar.
4Nopartsrequired–Checkthetirepressure.
5Nopartsrequired–Checkthehydraulicuid,engineoil,
andcoolantlevels.
6Modelyeardecal1Installthedecal(CEmachinesonly).
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Reviewitbeforeoperatingthemachine.
Engineowner'smanual1Useittoreferenceengineinformation.
DeclarationofConformity1
Ignitionkeys2Starttheengine.
12

1
InstallingthePTO
DriveshafttoanOptional
CuttingUnitorQAS
Partsneededforthisprocedure:
1PTOdriveshaft
4Bolt(5/16x1-3/4inches)
4Locknut(5/16inch)
2Rollpin(3/16x1-1/2inches)
Procedure
Note:InstallingthePTOdriveshaftiseasierifyou
positionthemachineonahoist.
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,shutofftheengine,andremove
thekey.
WARNING
IfyoustarttheengineandallowthePTO
torotate,seriouspersonalinjuryand
machinedamagecouldresult.
•Donotstarttheengineandengagethe
PTOswitchwhenthePTOdriveshaft
isdisconnectedfromthecuttingdeck.
•BeforeyoudisconnectthePTO
driveshaftfromthecutting
deck,disconnectthePTO
solenoid-valve-coilconnector
fromthewireharnesstoprevent
unintentionallyengagingthePTO
clutch.
2.Disconnectthewire-harnessconnectorfromthe
PTOsolenoid-valve-coilconnector(Figure3).
g018339
Figure3
1.Wire-harnessconnector
3.PositionthePTOdriveshaftunderthefrontofthe
machine.Ensurethattheslip-shaftyokeofthe
driveshaftispositionedtowardthetransmission
driveshaft(Figure4).
g018340
Figure4
1.Transmissiondriveshaft4.Locknut
2.Bolt5.Rollpin
3.PTOdriveshaft
4.Alignthesplineandroll-pinholeofthedriveshaft
yokewiththetransmissiondriveshaft.
5.SlidethePTOdriveshaftendyokeontothe
transmissiondriveshaft.
6.SecuretheendyokeofthePTOdriveshaftas
follows:
A.Installtherollpinintheendyokeandshaft.
B.Installtheboltsthroughthedriveshaftend
yoke.
C.Installandtightenthelocknutstosecurethe
endyoketothePTOdriveshaft.
Note:Retaintheremainingbolts,locknuts,
androllpintosecuretheotherendofthe
driveshafttotheattachmentgearboxshaft.
13

D.Torquethelocknutsto20to25N∙m(175
to225in-lb).
7.LubricatethegreasettingsonthePTO
driveshaft.
8.Afteryouconnecttheotherendofthedriveshaft
totheattachmentgearboxshaft,connect
thewire-harnessconnectortothePTO
solenoid-valve-coilconnector(Figure3).
2
UsingtheOptional
Cutting-Unit-Mounting
Hardware
Partsneededforthisprocedure:
2Retainerpin
2Greasetting
2Washerheadscrew(5/16x7/8inch)
Procedure
Note:Thesecomponentsandprocedurearerequired
onlyifacuttingunitthatrequiresretainerpinsis
mountedtothetractionunit.Refertothecuttingunit
Operator’sManualfortheinstallationinstructions.
Note:Ifyouarenotinstallingacuttingunitonthe
tractionunit,removeortieupthe4deck-liftchains
fromtheliftsuspension.
3
AdjustingtheRollBar
NoPartsRequired
Procedure
1.Removethe2hairpinsandthe2pinsfromthe
rollbar(Figure5).
2.Raisetherollbartotheuprightpositionand
secureitwiththe2pinsand2hairpins(Figure
5).
Note:Ifyoumustlowertherollbar,pushthebar
forwardtorelievepressureonthepins,remove
thepins,lowerthebarslowly,andsecureitwith
thepinssothatitdoesnotdamagethehood.
g014166
Figure5
1.Rollbar3.Hairpin
2.Pin
4
CheckingtheTirePressure
NoPartsRequired
Procedure
Checkthetirepressure;refertoCheckingtheTire
Pressure(page46).
Important:Maintainpressureinalltiresto
ensureagoodquality-of-cutandpropermachine
performance.Donotunderinatethetires.
5
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checkthehydraulic-uidlevelbeforestarting
theengine,refertoCheckingtheHydraulic
System(page51).
2.Checktheengine-oillevelbeforestartingthe
engine,refertoCheckingtheEngine-OilLevel
(page38).
14

3.Checkthecoolingsystembeforestartingthe
engine;refertoCheckingtheCoolingSystem
(page47).
6
InstallingtheDecal(CE
MachinesOnly)
Partsneededforthisprocedure:
1Modelyeardecal
Procedure
Installthemodelyeardecalnexttotheserialnumber
plateonthemachine(Figure6).
Note:ForENISO5395,completetheinstallationof
theCEKit.ContactyourauthorizedTorodistributor
forthecorrectCEKit.
g278147
Figure6
1.Modelyeardecal
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
TractionPedal
Thetractionpedal(Figure7)controlstheforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomoverearward.Theground
speeddependsonhowfaryoupressthepedal.For
noload,maximumgroundspeed,fullypressthepedal
whilethethrottleisintheFASTposition.
Tostopthemachine,reducethefootpressureon
thetractionpedalandallowittoreturntothecenter
position.
g197397
Figure7
1.Parkingbrake3.Tilt-steeringpedal
2.Brakepedal4.Tractionpedal
BrakePedal
Usethebrakepedalwiththebrake-pedallatchto
engageanddisengagetheparkingbrake(Figure
7).Tostopthemachine,releasethetractionpedal
andallowittoreturntothecenterposition.Youcan
usethebraketoassistinstoppingthemachineinan
emergencysituation.
Tilt-SteeringPedal
Totiltthesteeringwheeltowardyou,pressthefoot
pedaldown,pullthesteeringtowertowardyouto
themostcomfortableposition,andreleasethepedal
(Figure7).Tomovethesteeringwheelawayfrom
15

you,pressthefootpedalandreleaseitwhenthe
steeringwheelreachesthedesiredoperatingposition.
ParkingBrake
Toengagetheparkingbrake,pushdownonthebrake
pedalandpressthetopforwardtolatchit(Figure
7).T odisengagetheparkingbrake,pressthebrake
pedaluntiltheparking-brakelatchretracts.
KeySwitch
Thekeyswitchhas3positions:OFF,ON/PREHEAT,
andSTART(Figure8).
g014169
Figure8
1.Power-takeoff(PTO)
switch
8.Diagnosticlight
(4-wheel-driveonly)
2.Oil-pressure-warninglight9.Keyswitch
3.Charge-indicatorlight10.Powerpoint
4.Hourmeter11.Optionalswitchlocation
5.Differential-lockswitch
(2-wheel-driveonly)
12.Deck-liftswitch
6.Steering-selectorswitch
(4-wheel-driveonly)
13.Glow-pluglight
7.Throttlelever14.Coolant-temperature-warning
light
Power-Takeoff(PTO)Switch
Thepower-takeoff(PTO)switchstartsandstopsthe
attachment(Figure8).
FuelGauge
Thefuelgauge(Figure9)indicatestheamountoffuel
remaininginthefueltank.
g014170
Figure9
1.Fuelgauge2.Fuel-tankcap
ThrottleLever
Thethrottlelever(Figure8)controlstheengine
speed.Movingthethrottleleverforwardtowardthe
FASTpositionincreasestheenginespeed.Moving
itrearwardtowardtheSLOWpositiondecreasesthe
enginespeed.Thethrottlecontrolsthespeedofthe
PTOand,withthetractionpedal,controlstheground
speedofthemachine.Alwaysrunthemachine
withthethrottleintheFASTpositionwhenoperating
attachments.
HourMeter
Thehourmeterrecordsthenumberofhoursthat
youoperatethemachinewiththekeyswitchinthe
RUNposition.Usethesetimesforschedulingregular
maintenance.
Engine-Coolant-Temperature
WarningLight
Iftheengine-coolanttemperatureishigh,thewarning
light(Figure8)glowsandanequippedattachment
shutsoff.Ifthecoolanttemperaturerisesanother
11°C(20°F)whileyoucontinuetooperatethe
machine,theengineshutsoff.
Important:Iftheattachmentshutsoffandthe
temperaturewarninglightison,pushthePTO
knobdown,drivethemachinetoasafe,atarea,
movethethrottlelevertotheSLOWposition,allow
thetractionpedaltomovetotheNEUTRALposition,
andengagetheparkingbrake.Allowtheengine
toidleforseveralminuteswhileitcoolstoasafe
level.Shutofftheengineandcheckthecooling
system;refertoCheckingtheCoolingSystem
(page47).
16

Glow-Plug-IndicatorLight(Orange
Light)
Theglow-plug-indicatorlight(Figure8)turnsonwhen
youturntheignitionswitchtotheONposition.It
remainsonfor6seconds.Whenthelightturnsoff,
youcanstarttheengine.
ChargeIndicator
Thechargeindicatorilluminatesifelectricalcharging
systemisoperatingaboveorbelowthenormal
operatingrange(Figure8).Checkand/orrepairthe
electricalchargingsystem.
Oil-PressureWarningLight
Theoil-pressurewarninglightglowsiftheengine-oil
pressuredropsbelowasafelevel(Figure8).Ifthe
oilpressureislow,shutofftheengineanddetermine
thecause.Repairtheengine-oilsystembeforeyou
starttheengineagain.
SteeringSelectorSwitch
4-WheelDriveMachinesOnly
Pressthesteeringselectorswitchtotherearto
engage4-wheelsteeringandforwardtoreturnto
2-wheelsteering(Figure8).
DiagnosticLight
4-WheelDriveMachinesOnly
Thediagnosticlightilluminateswhenthesystem
detectsafault(Figure8).
UnderstandingtheDiagnostic
Light
4-WheelDriveMachinesOnly
Themachinecomeswithadiagnosticlightthat
indicatesiftheelectroniccontrollersensesan
electronicmalfunction.Thediagnosticlightislocated
onthecontrolpanel(Figure10).Whentheelectronic
controllerisfunctioningcorrectlyandthekeyswitch
ismovedtotheONposition,thecontrollerdiagnostic
lightturnsonfor3secondsandturnofftoindicatethat
thelightisworkingproperly.Iftheengineshutsoff,the
lightturnsonsteadyuntilyouchangethekeyposition.
Thelightblinksifthecontrollerdetectsamalfunction
intheelectricalsystem.Thelightstopsblinkingand
automaticallyresetswhenyouturnthekeyswitchto
theOFFpositionwhenthefaulthasbeenresolved.
g014333
Figure10
1.Diagnosticlight
Whenthecontrollerdiagnosticlightblinks,1of
thefollowingproblemshasbeendetectedbythe
controller:
•Anoutputhasbeenshorted.
•Anoutputhasanopencircuit.
Usethediagnosticacedisplaytodeterminewhich
outputismalfunctioning.
Ifthediagnosticlightdoesnotcomeonwhenthekey
switchisintheONposition,thisindicatesthatthe
electroniccontrollerisnotoperating.Possiblecauses
areasfollows:
•Thelightisburnedout.
•Thefusesareblown.
•Theelectroniccontrollerisnotfunctioning
correctly.
Checktheelectricalconnections,inputfuses,and
diagnosticlightbulbtodeterminethemalfunction.
Ensurethattheloop-backconnectorissecuredtothe
wire-harnessconnector.
17

DiagnosticAceDisplay
Themachinecomeswithanelectroniccontroller
whichcontrolsmostofthemachinefunctions.The
controllerdetermineswhatfunctionisrequiredfor
variousinputswitches(e.g.,seatswitchandkey
switch)andturnsontheoutputstoactuatesolenoids
orrelaysfortherequestedmachinefunction.
Fortheelectroniccontrollertocontrolthemachineas
desired,eachoftheinputswitches,outputsolenoids,
andrelaysmustbeconnectedandfunctioning
properly.
UsetheDiagnosticACEdisplaytoolandtheoverlay
tohelpverifyandcorrectelectricalfunctionsofthe
machine.ContactyourauthorizedT orodistributorfor
assistance.
CabControls
ModelwithCabOnly
g198816
Figure11
1.Fancontrol4.Air-conditioningswitch
2.Temperaturecontrol5.Air-recirculationcontrol
3.Windshield-wiperswitch
Air-RecirculationControl
Setsthecabtoeitherrecirculatetheairinthecabinor
todrawairintothecabinfromoutside(Figure11).
•Setittorecirculatetheairwhenusingthe
air-conditioning.
•Setittodrawairinwhenusingtheheaterorfan.
Fan-ControlKnob
Rotatethefan-controlknobtoregulatethespeedof
thefan(Figure11).
Temperature-Control-Knob
Rotatethetemperature-controlknobtoregulatethe
airtemperatureinthecab(Figure11).
Windshield-WiperSwitch
Usethisswitchtoturnthewindshieldwipersonor
off(Figure11).
Air-ConditioningSwitch
Usethisswitchtoturntheairconditioningonoroff
(Figure11).
WindshieldLatch
Liftupthelatchtoopenthewindshield(Figure12).
Pressinthelatchtolockthewindshieldintheopen
position.Pulloutanddownonthelatchtocloseand
securethewindshield.
g196911
Figure12
1.Windshieldlatch
RearWindowLatch
Liftupthelatchestoopentherearwindow.Pressin
onthelatchtolockthewindowinOPENposition.Pull
outanddownonthelatchtocloseandsecurethe
window(Figure12).
Important:Closetherearwindowbeforeopening
thehoodordamagemayoccurtothehoodorrear
window.
18

Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
g197702
Figure13
DescriptionFigure13
reference
DimensionorWeight
HeightwithrollbarupC201cm(79inches)
HeightwithrollbardownG137cm(54inches)
HeightwithcabD225cm(88-1/2inches)
OveralllengthF276cm(108-1/2inches)
OverallwidthB147cm(58inches)
WheelbaseE155cm(61inches)
Wheeltread(tirecentertocenter)rearA112cm(44inches)
Groundclearance15cm(6inches)
19

WeightoftheMachinewithCuttingUnits
4-Wheel
Drive
Machine
withROPS
Machine
withCab
2-Wheel
Drive
Machine
withROPS
Nocutting
unit
1,134kg
(2,500lb)
1,361kg
(3,000lb)
1,088kg
(2,398lb)
72inchside
discharge
cuttingunit
1,344kg
(2,964lb)
1,571kg
(3,464lb)
1,298kg
(2,862lb)
72inchbase
cuttingunit
1,323kg
(2,916lb)
1,549kg
(3,416lb)
1,276kg
(2,814lb)
62inchbase
cuttingunit
1,305kg
(2,878lb)
1,532kg
(3,378lb)
1,259kg
(2,776lb)
100inchrear
discharge
cuttingunit
1,492kg
(3,290lb)
1,719kg
(3,790lb)
1,446kg
(3,188lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition,Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
•Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
•Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
20